PR Lighting XLED 590 User manual

XLED 590
PR-8100
This product manual contains important information about the safe installation and use of this
projector. Please read and follow these instructions carefully and keep this manual in a safe place
for future reference.
PR LIGHTING LTD.
http://www.pr-lighting.com

2/18
INDEX
SAFE USAGE OF THE PROJECTOR 3
INSTALLING THE PROJECTOR 4
POWER SUPPLY – MAINS 4
CONTROL CONNECTIONS 4
DMX TERMINATOR 5
SETUP OPTIONS-PROJECTOR CONFIGURATION 6
TO SET THE DMX START ADDRESS 6
OPERATION MENU 7
DMX PROTOCOL 12
LED INDICATION 13
MAINTENANCE 13
KEEPING THE PROJECTOR CLEAN 13
TROUBLESHOOTING 13
TECHNICAL DATA 14
ELECTRICAL DIAGRAM 16
COMPONENT ORDER CODES 17
Please note that as part of our ongoing commitment to continuous product development, specifications are subject to change without
notice. Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the course of
product improvement. The publishers cannot be held responsible for the accuracy of the information herein, or any consequence
arising from them.
Every unit is tested completely and packed properly by the manufacturer. Please make sure the packing and / or the unit are in good
condition before installation and use. Should there be any damage caused by transportation, consult your dealer and do not use the
unit. Any damage caused by improper use will not be assumed by the manufacturer and / or dealer.
ACCESSORIES
These items are packed together with the projector:
Name Quantity Unit Remark
G clamps 2 Pcs
Ωclamps 2 Pcs Options
XLR cable 1 Pc 5-pin plug
Safety cord 1 Pc
This manual 1 Pc

3/18
SAFE USAGE OF THE PROJECTOR
When unpacking and before disposing of the carton, check there is no transportation damage before using the projector.
Should there be any damage caused by transportation, consult your dealer and do not use the apparatus.
The projector is for indoor use only, IP20. Use only in dry locations. Keep this device away from rain and moisture,
excessive heat, humidity and dust. Do not allow contact with water or any other liquids.
The projector is not designed or intended to be mounted directly on to inflammable surfaces.
The projector is only intended for installation, operation and maintenance by qualified personnel.
The projector must be installed in a location with adequate ventilation, at least 50cm from adjacent wall surfaces. Be sure
that no ventilation slots are blocked.
Do not project the beam onto inflammable surfaces, minimum distance is 5m. 5m
Avoid direct exposure to the light from the lamp. The light is harmful to the eye.
Do not attempt to dismantle and/or modify the projector in any way.
Electrical connection must only be carried out by qualified personnel.
Before installation, ensure that the voltage and frequency of power supply match the power requirements of the projector.
It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards.
Do not connect this device to any other types of dimmer apparatus.
Make sure that the power-cord is never crimped or damaged by sharp edges. Never let the power-cord come into contact
with other cables. Only handle the power-cord by the plug. Never pull out the plug by tugging the power-cord.
Keep the optical system clean. Do not touch the LED lens with bare hands.
The projector should always be installed with a secondary safety fixing. On the projector base brink,there is a hole for the
safety cord provided. It should be attached as shown in “installing the projector” section.
LED lens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired, for
example by cracks or deep scratches.
Exterior surface temperatures of the luminaire after 5 minutes operation is 40℃, when steady state is achieved 50℃.
There is no user serviceable parts inside the projector, do not open the housing and never operate the projector with the
covers removed.
Always disconnect from the mains, when the device is not in use or before cleaning it or
before attempting any maintenance work !
If you have any questions, don’t hesitate to consult your dealer or manufacturer.

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INSTALL THE PROJECTOR
CLAMP
CLAMP
SAFETY CORD
HOLE FOR SAFETY CORD
To pass the SAFETY CORD
through this HOLE for safety !
WARNING
Take 2 clamps and the safety cord out from the package and mount 2 clamps on the underside of fixture with 4 retainers
attached to each clamp. Hang the fixture on the structure and fasten the screws attached to each clamp. (See the
WARNING on the bottom side of the fixture base as shown above) To pass the SAFETY CORD through this HOLE
for safety! Always ensure that the projector is firmly anchored to avoid vibration and slipping whilst functioning. Always
ensure that the structure that you are going to mount the projector on is secure and is strong enough to support a weight
of XLED 590.
WARNING:
1. The projector MUST NOT be lifted or carried by the clamps.
2. For safety reasons, the safety cord should afford 10 times of the unit’s weight.
POWER SUPPLY-MAINS
Connect the power cord as follows:
L (live) =brown
E (earth) =yellow/green
N (neutral) =blue
Use the plug provided to connect the mains power to the projector paying attention to the voltage and frequency marked
on the panel of the projector. It is recommended that each projector be supplied separately so that they may be
individually switched on and off.
IMPORTANT
It is essential that each projector is correctly earthed and the electrical installation conforms to all relevant
standards.
CONTROL CONNECTION
Connection between the controller and a projector and between one projector and another must be made with a 2
core-screened cable, with each core having at least a 0.5mm diameter. Connection to and from the projector is via

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cannon 5 pin (which are included with the projector) XLR plugs and sockets. The XLR's are connected as shown in the
figure above.
Note: Care should be taken to ensure that none of the pins touch the metallic body of the plug or each other. The body of
the plug is not connected in any way. The XLED 590 accepts digital control signals in protocol DMX512 (1990).
Connect the controller’s output to the first fixture’s input, and connect the first fixture’s output to the second fixture’s input
and connect the rest fixtures in the same way. Eventually connect the last fixture’s output to a DMX terminator as shown
in the figure below.
DMX IN DMX OUT DMX IN DMX OUT DMX IN
DMX IN FROM
CONTROLLER TERMINATER
DMX TERMINATOR
In the Controller mode, at the last fixture in the chain, the DMX output has to be connected with a DMX terminator. This
prevents electrical noise from disturbing and corrupting the DMX control signals.
The DMX terminator is simply an XLR connector with a 120Ω(ohm) resistor connected across pins 2 and 3, which is
then plugged into the output socket on the last projector in the chain. The connections are illustrated below.
DMX TERMINATOR
CONNECTION
Connect a 120 (OHM) resistor
across pins 2 and 3 in an XLR plug
and insert it into the DMX out socket
on the last unit in the chain.
PIN 3
PIN 2
5
24
1
3
120

6/18
SETUP OPTIONS-PROJECTOR CONFIGURATION
Projector configuration can be set conveniently via push-button switch and LCD display. Turn the projector on and the
LCD display will show the DMX address you set and saved last time and it can be reset and saved again as you please.
Launch the projector and press button ENTER for more than 5 seconds to unlock the panel, the LCD will show the
function menu of the projector, each main menu has its submenus and each submenu has a specific function. For
details, please see the “OPERATION MENU” section.
Press button UP or DOWN if you want to browse through the various Setup Options. Press button ENTER to save your
settings or enter the next menu. Press button UP or DOWN to shift.
Press button FUNC, it will return to the upper menu one by one. If you stay for minutes, it will show display status
automatically.
TO SET THE DMX START ADDRESS
Each XLED 590 must be given a DMX start address so that the correct projector responds to the correct control signals.
This DMX start address is the channel number from which the projector starts to “listen” to the digital control information
being sent out from the controller. The XLED 590 has 3 DMX modes, which are standard mode, extended mode and
short mode. For example, the standard mode has 13 channels, so set the No. 1 projector’s address 001, No. 2
projector’s address 014, No. 3 projector’s address 027, No. 4 projector’s address 040, and so on.
Launch the projector. Press button ENTER for more than 5 seconds to unlock the panel.
Press button ENTER to display DMX Address;
Press button UP and DOWN to set the address;
Press button ENTER to confirm. At the same time, the GREEN LED will flash one time. It means the setting has
been enabled.
Press button FUNC, it will return to the upper menu one by one.

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OPERATION MENU
1st LEVEL 2nd LEVEL 3rd LEVEL 4th LEVEL 5th LEVEL 6th LEVEL
PR LIGHTING
DMX Address
PR LIGHTING
DMX Address
XXX
PR LIGHTING
Reset
PR LIGHTING
Reset
Are You Sure
PR LIGHTING
DMX Mode
Standard 16
PR LIGHTING
DMX Mode
Extended 16
PR LIGHTING
DMX Mode
PR LIGHTING
DMX Mode
Short 8
PR LIGHTING
When DMX is Lost
Normal Time Out
PR LIGHTING
Config Settings
PR LIGHTING
Loss of DMX PR LIGHTING
When DMX is Lost
Hold Last Value
PR LIGHTING
Pan DMX Invert
OFF
PR LIGHTING
Pan DMX Invert PR LIGHTING
Pan DMX Invert
ON
PR LIGHTING
Tilt DMX Invert
OFF
PR LIGHTING
Tilt DMX Invert PR LIGHTING
Tilt DMX Invert
ON
PR LIGHTING
Pan Tilt Swap
OFF
PR LIGHTING
Pan Tilt Swap PR LIGHTING
Pan Tilt Swap
ON
PR LIGHTING
Dimmer Invert
OFF
PR LIGHTING
Dimmer Invert PR LIGHTING
Dimmer Invert
ON
PR LIGHTING
Defaults
Off
PR LIGHTING
Option Settings
PR LIGHTING
Defaults PR LIGHTING
Defaults
Restore Defaults
PR LIGHTING
Display
On Always
PR LIGHTING
Display Mode PR LIGHTING
Display
Off After Delay

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PR LIGHTING
Display Invert
Off
PR LIGHTING
Display Invert PR LIGHTING
Display Invert
On
PR LIGHTING
Display Dimming
PR LIGHTING
Disp Dim Level
X
PR LIGHTING
Display Options
PR LIGHTING
Display Contrast
PR LIGHTING
Display Contrast
XX
PR LIGHTING
LED Hours
PR LIGHTING
LED Hours =
******
PR LIGHTING
Power On Hours
PR LIGHTING
Power On Hours =
******
PR LIGHTING
Driver Board
PR LIGHTING
Driver Board =
XX℃
PR LIGHTING
Temperature PR LIGHTING
Head Sensor
PR LIGHTING
Head Sensor =
XX℃
PR LIGHTING
Software Version
PR LIGHTING
Display Board
PR LIGHTING
Display Board =
*.*.*
PR LIGHTING
View DMX Values
PR LIGHTING
DMX Channel
XXX= XXX
PR LIGHTING
Information
PR LIGHTING
Electronic SN
PR LIGHTING
Electronic SN =
************
PR LIGHTING
Factory Setup
OFF
PR LIGHTING
Calibration Menu
Red
PR LIGHTING
Calibration Menu
Red
XX
PR LIGHTING
Calibration Menu
Green
PR LIGHTING
Calibration Menu
Green
XX
PR LIGHTING
Factory Setup
PR LIGHTING
Factory Setup
ON
(Or press buttons
UP 、DOWN and
ENTER to enter
Calibration Menu) Calibration Menu
Blue
PR LIGHTING
Calibration Menu
Blue
XX
PR LIGHTING
Self Test
OFF
PR LIGHTING
Test Modes
PR LIGHTING
Self Test PR LIGHTING
Self Test
ON

9/18
PR LIGHTING
Operation Mode =
DMX Operation
PR LIGHTING
Select Memory
User Memory 1
PR LIGHTING
Select Memory
User Memory 2
PR LIGHTING
Select Memory
Preset Memory 1
PR LIGHTING
Select Memory
Preset Memory 2
PR LIGHTING
Operation Mode =
Master Mode
PR LIGHTING
Select Memory
Preset Memory 3
PR LIGHTING
Select Memory
User Memory 1
PR LIGHTING
Select Memory
User Memory 2
PR LIGHTING
Select Memory
Preset Memory 1
PR LIGHTING
Select Memory
Preset Memory 2
PR LIGHTING
Operation Mode =
Slave Mode
PR LIGHTING
Select Memory
Preset Memory 3
PR LIGHTING
Operation Mode
PR LIGHTING
Operation Mode =
Static Scene
PR LIGHTING
Dimmer
PR LIGHTING
Dimmer
XXX
PR LIGHTING
Color Temp.
PR LIGHTING
Color Temp.
XXX
PR LIGHTING
RGB Macros
PR LIGHTING
RGB Macros
XXX
PR LIGHTING
Red
PR LIGHTING
Red
XXX
PR LIGHTING
Green
PR LIGHTING
Green
XXX
PR LIGHTING
Blue
PR LIGHTING
Blue
XXX
PR LIGHTING
Strobe
PR LIGHTING
Strobe
XXX

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PR LIGHTING
Pan Coarse
PR LIGHTING
Pan Coarse
XXX
PR LIGHTING
Pan Fine
PR LIGHTING
Pan Fine
XXX
PR LIGHTING
Tilt Coarse
PR LIGHTING
Tilt Coarse
XXX
PR LIGHTING
Tilt Fine
PR LIGHTING
Tilt Fine
XXX
PR LIGHTING
M-Speed
PR LIGHTING
M-Speed
XXX
PR LIGHTING
Delay
PR LIGHTING
Delay
X.XX Seconds
PR LIGHTING
User Memory
1
PR LIGHTING
Scene
XX
PR LIGHTING
Link To Step
PR LIGHTING
Link To Step
XX
PR LIGHTING
Dimmer
PR LIGHTING
Dimmer
XXX
PR LIGHTING
Color Temp.
PR LIGHTING
Color Temp.
XXX
PR LIGHTING
RGB Macros
PR LIGHTING
RGB Macros
XXX
PR LIGHTING
Red
PR LIGHTING
Red
XXX
PR LIGHTING
Green
PR LIGHTING
Green
XXX
PR LIGHTING
Blue
PR LIGHTING
Blue
XXX
PR LIGHTING
Strobe
PR LIGHTING
Strobe
XXX
PR LIGHTING
Pan Coarse
PR LIGHTING
Pan Coarse
XXX
PR LIGHTING
Pan Fine
PR LIGHTING
Pan Fine
XXX
PR LIGHTING
Tilt Coarse
PR LIGHTING
Tilt Coarse
XXX
PR LIGHTING
Tilt Fine
PR LIGHTING
Tilt Fine
XXX
PR LIGHTING
User Memories
PR LIGHTING
Edit User Memory
PR LIGHTING
User Memory
2
PR LIGHTING
Scene
XX
PR LIGHTING
M-Speed
PR LIGHTING
M-Speed
XXX

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PR LIGHTING
Delay
PR LIGHTING
Delay
X.XX Seconds
PR LIGHTING
Link To Step
PR LIGHTING
Link To Step
XX
PR LIGHTING
Dimmer
PR LIGHTING
Dimmer
XXX
PR LIGHTING
Color Temp.
PR LIGHTING
Color Temp.
XXX
PR LIGHTING
RGB Macros
PR LIGHTING
RGB Macros
XXX
PR LIGHTING
Red
PR LIGHTING
Red
XXX
PR LIGHTING
Green
PR LIGHTING
Green
XXX
PR LIGHTING
Blue
PR LIGHTING
Blue
XXX
PR LIGHTING
Strobe
PR LIGHTING
Strobe
XXX
PR LIGHTING
Pan Coarse
PR LIGHTING
Pan Coarse
XXX
PR LIGHTING
Pan Fine
PR LIGHTING
Pan Fine
XXX
PR LIGHTING
Tilt Coarse
PR LIGHTING
Tilt Coarse
XXX
PR LIGHTING
Tilt Fine
PR LIGHTING
Tilt Fine
XXX
PR LIGHTING
Static Scene
PR LIGHTING
M-Speed
PR LIGHTING
M-Speed
XXX
PR LIGHTING
Reset User
Memory 1
PR LIGHTING
Reset User 1
Unlock 2 3 4
（Press buttons
UP、DOWN and
ENTER）
PR LIGHTING
Reset User
Memory 2
PR LIGHTING
Reset User 2
Unlock 2 3 4
PR LIGHTING
Init User Memory
PR LIGHTING
Reset
Static Scene
PR LIGHTING
Reset Static Scn
Unlock 2 3 4

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DMX PROTOCOL
Short
mode Standard mode Extended mode FUNCTION DMX DESCRIPTION
1 1 1 Dimmer 000-255 Dimming from dark to light
2 Dimmer 16 Bit 000-255 Dimmer in 16 Bit precision
2 3 Colour Temperature 000-255 Colour temperature adjustment
000-016 The projector functions and controlled
by RGB channels
017-024 White (Colour Temperature 10000K)
025-032 White (Colour Temperature 7200K)
033-040 White (Colour Temperature 5600K)
041-048 White (Colour Temperature 3200K)
049-056 Cyan
057-064 Yellow
065-072 Magenta
073-080 Red
081-088 Green
089-096 Blue
097-104 Aqua
105-112 Amber
113-120 Orange
121-128 Pink
3 4 Macro Channel
129-255 RGB Color Cycle
2 4 5 RED 000-255 Red, dimming from dark to light
6 RED 16Bit 000-255 Red in 16 Bit precision
3 5 7 GREEN 000-255 Green, dimming from dark to light
8 GREEN 16Bit 000-255 Green in 16 Bit precision
4 6 9 BLUE 000-255 Blue, dimming from dark to light
10 BLUE 16Bit 000-255 Blue in 16 Bit precision
000-009 No strobe
5 7 11 Strobe 010-255 Strobe speed from slow to fast
6 8 12 Pan 000-255 Pan rotation from 0° to 540°
9 13 Pan Fine (16Bit) 000-255 Pan rotation in 16 precision
7 10 14 Tilt 000-255 Tilt rotation from 0° to 270°
11 15 Tilt Fine (16Bit) 000-255 Tilt rotation in 16 precision
12 16 Pan & Tilt Speed 000-255 Pan &Tilt speed from fast to slow
000-047 Reserved
048-080 Reset
8 13 17 Control
081-255 Reserved

13/18
LED INDICATION
On DMX signal OK
Off No DMX signal
Green
Flash DMX signal error
Yellow On
Setting the panel
Blue On Power
Red Slave mode or Running self test mode
Red/Green Green Master mode
MAINTENANCE
To prolong the life of the projector, some maintenance work has to be done to ensure the LED optical system in good
condition. If the projector does not function, check the fuses on the power socket of the projector, they should only be
replaced by fuses of the same specification. Should these be damaged, call a qualified technician before replacement.
The projector has thermal protection device that will switch off the projector in case of overheating.Should either of these
operate, check that the fans are not blocked, and if they are dirty, clean them before switching on the projector again.
Check that the fans are operational, if not, call a qualified technician.
Any maintenancework should only be carried out by qualified technicians.
KEEPING THE PROJECTOR CLEAN
To ensure the reliability of the projector, it should be kept clean. It is recommended that the fans should be cleaned
every 15 days. LED lens should also be regularly cleaned to maintain an optimum light output.
Cleaning frequency depends on the environment in which the fixture operates: damp, smoke or particularly dirty
surroundings can cause greater accumulation of dirt on the unit’s optics. A soft cloth and typical glass cleaning products
should be used for cleaning. It is recommended to clean the external optics at least once every 20 days.
Do not use any organic solvent, e.g. alcohol, to clean housing of the apparatus.
TROUBLESHOOTING
PROBLEM ACTION
The projector doesn’t switch on ¾Check the fuse on the power socket.
The lamp comes on but the projector
doesn’t respond to the controller
¾Make sure that the projector is correctly configurated.
¾Replace or repair the DMX cable.
The beam appears dim ¾Check that the optics is clean.

VOLTAGES:
TECHNICALDATA
100V/120V/200V/220V /230V/240V AC, 50/60Hz
POWER CONSUMPTION:
480W@220V
LED:
Type OSRAM Diamond Dragon
Power consumption 5W
Amount 90（30R＋30G＋30B）
Manufacturers Rated LED Life 50000 Hours
COLOURS:
RGB colour mixing
COLOUR TEMPERATURE CORRECTION:
Linearly colour temperature correction
DIMMER:
0-100% linearly adjustable
STROBE:
1~25 F.P.S
HEAD MOVEMENT:
Pan 540º, Tilt 270º with auto position correction
BEAMANGLE:
Projector beam angle: 26°
Options: 46°
Note: Projector specifications are subject to change according to different projector beam angles.
CONTROL:
DMX512, 5 pin interfaces
RDM control protocol
8 channels in short mode, 13 channels in standard mode, and 17 channels in extended mode
Master/Slave mode
Static scene mode
Stand-alone mode
Self-test mode
OTHER FUNCTIONS:
Adjustable Pan & Tilt speed
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15/18
Automatic fan speed adjustment
Auto thermal cut-off
Display Dimming and Contrast adjustment
LEDs and fixture usage time display
DMX 512 channels display
Menu display inversion
HOUSING:
Composite plastic+ die-casting aluminum, IP20
WORK ENVIRONMENT TEMPERATURE:
-20°C~40°C
WEIGHT:
11kg
SIZES:
See it below
350
350
249
353
243
267
LIGHT OUTPUT:
DIAMETER(m)
DISTANCE(m)
5m
6m
5m
6m 7m
4m
2m
4m
2m
0m 1m
1m
3m
3m
7m
0m 5m 10m 15m 20m 25m 30m
26° 2.27 4.55 6.82 9.09 11.36 13.64
0
26° lux 6079 1520 675 380 243 169
26° lux 1030 257 114 64 41 29
26° lux 3301 825 367 206 132 92
26° lux 2515 629 279 157 101 70
(B)
(R
、 G 、 B)
(R)
(G)
26°

+ -
PAN ENCODE
+ -
TILT ENCODE
AC INPUT
NL E
View side of no axletree
TILT
A
B
C
D
A
B
C
D
View side of no axletree
PAN
A
B
C
D
A
B
C
D
V
S
G
Fuse
VCC
GND
PWM
V
G
TXD
RXD
V
G
A-IN2
A-IN1
DMX
1 23
4 51
2
3
4 5
DMX-IN DMX-OUT
M1 M2 M3
J1 J2 J3
V
G
S2 S1
VCC
GND
PWM
V
G
S
V
B
G
R R
G
B
V+
POWER
GND
R
G
B
ANODE
POWER-SW
V
G
S2 S1
POWER PCB
LED DRIVE PCB
LED PCB
MAIN PCB
Box Fan Head Fan
GND
+24V
PR-8100-006
T-Input
Head

17/18
COMPONENT ORDER CODES
NAME PART NO. QUANTITY REMARK
PAN ROTATION MOTOR 1
TILT ROTATION MOTOR 030040052 1 23HS0015L
FAN IN BASE 030060060 1 DC24V, 0.14A
FAN IN LAMP HEAD 030060061 1 DC24V, 0.22A
LENS 070070006 90
LED 150020201 30 Red
LED 150020202 30 Green
LED 150020204 30 Dark blue
POWER STWITCH 190010104 1 AC250V,10A
POWER SUPPLY 192010130 1 DC24V/2A
LED CONTROL PCB 230020400 1
LED DRIVE PCB 230020402 1
FUSE 270041006 1 5X20,10A
PAN DRIVE BELT 290151256 1 HTD330-3M
TILT DRIVE BELT 290151223 1 HTD426-3M-8

18/18
PR LIGHTING LTD.
PR New Hi-tech Science Park, 1582 Xingye Avenue
Nancun Panyu, Guangzhou, 511442 China
TEL: [phone]
FAX: [phone]
P/N: 320050005
Last Revision: 20090324