Profile Design AERIA ULTIMATE RACE User manual

Aeria Ultimate Race Bracket
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AERIA ULTIMATE RACE BRACKET
REVISION 01-12-11-2020

Aeria Ultimate Race Bracket
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INTRODUCTION
Thank you for purchasing this Profile Design aerobar bracket. These instructions apply to the Aeria Ultimate Standard and Race brackets.
Please read these instructions thoroughly before attempting to install this item. Proper installation is required for compliance with Profile Design's
warranty policy. If you are not familiar with installation of Aerobars or their accessories, please seek the assistance of your local Profile design dealer by
logging on to www.profile-design.com and using "dealer search" or by calling Profile Design's customer service number p.# 888.800.5999.
Note to Dealers: If you install this product for the consumer, please provide him/her with this owner’s manual after installation.
Tools and materials required:
• 5mm Hex Wrench
• 4mm Hex Wrench
• Torque Wrench for a 5mm and 4mm Hex fitting
• Assembly compound such as Finishline Fiber Grip™
• Grease such as Finishline Premium Grease
• Threadlocker such as Loctite® Threadlocker Blue 242®

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Your Bracket kit should contain:
• Two (2) aerobar brackets with wedge clamping system and bolt barrels (aluminium)
Optional accessories compatible with these brackets
• Any Profile Design Extension
• Any Profile Design Armrest
If anything is missing from the bracket kit please contact your dealer.
Please note that threaded areas have been pre-treated by Profile Design during production with a special blue thread locking compound. This special
compound is easy to detect on the threads of all bolts provided. If you cannot detect this thread locking compound or you are re-installing the bolt,
re-apply a suitable thread locking compound as available from Loctite® or another company before assembly.
WARNING: Periodically check the bracket for damage, particularly for scratches through the anodised coating that could lead to degradation and
weakening of the base material. Replace your bracket if you notice any damage from use or accident.

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COMPONENT LIST
01
05 0603 04
02
0807
QTY.
Req. Part.# Ref.# Part Description
1189382Bracket - Aeria Ult Race Top Bracket DM Alloy Anodized Black L (w/Assembling Indicator Mark)
1189383Bracket - Aeria Ult Race Top Bracket DM Alloy Anodized Black R (w/Assembling Indicator Mark)
2274461 Barrel - Aeria Bracket w/Slot Black
2274462 Barrel - Aeria Bracket w/Slot & Slant Black
2274452 Wedge small-J5 Internal
2274454
313585
275565
Wedge small-Aeria Ult Internal
Bolt - M5*35SHB BK w/nylock
Washer-M5 Silver (ACRM1)
1
2
3
4
5
6
2
2
7
8

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PART DRAWINGS
27 mm
33 mm
15 mm

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PRODUCT SPECIFIC SETUP LIMITATIONS
35 mm
max length
85 mm

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TORQUE SETTINGS
Ref.# Location Bolt Size Torque
1 Armrast bolts M6x12mm CS 4.7Nm (42 inlbf)
Extension clamp M5x35mm 5Nm (44 inlbf)
Bracket clamp M6x20mm-90mm 6Nm (53 inlbf)
2
3
01
02
03

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BOLT LENGTHS
!
35MM 40MM 45MM 50MM 55MM 60MM 65MM 70MM 75MM 80MM 85MM 90MM 30MM25MM20MM
51015202530354045505560657075800
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 Non Non
Height: 5mm Height: 10mm Height: 20mm Height: 40mmSpacer
BOLT LENGTHS
Only use Profile Design supplied bolts.
Bolt
(mm)
Risers
(mm)

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BOLT LENGTHS
Ergo / Race
10mm
Ergo / Race
5mm
55 50 0020
60 55 5525
65 60 10 10 30
70 65 15 5, 10 35
75 70 20 20 40
80 75 25 5, 20 45
85 80 30 10, 20 50
90 85 35 5, 10, 20 55
95 90 40 40 60
100 95 45 40, Bridge 65
105 100 50 5, 40, Bridge 70
110 105 55 10 ,40, Bridge 75
115 110 60 5, 10, 40, Bridge 80
120 115 65 20, 40, Bridge 85
125 120 70 5, 20, 40, Bridge 90
Aerobar Stack Spacer Height
(mm) Spacers Used Bolt Length
(mm)
Bridge
Height :5mm
Height over 40mm
The Bridge should be used
for spacer heights above 40mm

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1. Assemble the bracket and risers.
a) Assembly tip – it is usually easier to start with the bolt at the front of the bracket.
b) Use the locator groove on the side of the threaded barrel (in the aerobar bracket) to aid in
aligned the barrel for bolt installation.
2. Tighten the bolts until the aerobar bracket is firmly in place and repeat with the other side.
3. Nstall the extensions in the desired position and tighten the M3 extension fixing bolt using the
5mm Hex wrench so they are held snugly.

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4. Install the shifters as per the shifter manufacturer’s instructions. We recommend a light coating
of assembly compound on the inside of the extension prior to installing the shifter.
5. Install the cables as per instructions from the shifter manufacturer.
6. Check the placement of the brackets and extensions then use the torque wrench with a 5mm
fitting to tighten the aerobar bracket clamp to 6Nm.
7. Then use the torque wrench with a 4mm fitting to tighten the extension clamp to 5Nm.

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WARNING:
Using bolts that are too long for the risers and bracket will
prevent correct installation. Bolts that are too short may
lead to failure during use.
8. Fasten the armrests to the brackets using the M6x12mm countersunk bolts, note that the armrests have
an offset design so care is required to ensure each side is positioned in the same way.
9. Apply a light coating of grease to the surface of the bolts as a protective layer against the effects of sweat.
10. Attach the cushion by placing carefully on hook and loop backing of the armrest and hold firmly for
30 seconds. Repeat for the other armrest. Note that the cushions on these models of armrest are
symmetrical, so it doesn’t matter which side each cushion is applied to.
0°
15°

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A
A
B
1. To fit the armrests first ensure the inner face of the armrest is free of lint and
grease, if the armrest has previously had a hook and loop sticker applied the
residue should first be removed either mechanically or with a citrus based solvent.
2. Before applying the hook and loop sticker, you may choose to wipe down the
surface with isopropyl alcohol to ensure good adhesion. Remove the backing from
the hook and loop sticker and apply it to the armrest, smoothing the sticker out to
ensure there are no air bubbles trapped under it.
3. Allow the sticker 24 hours to cure before use.
HOW TO INSTALL NEW ARMRESTS

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ARMREST USAGE
Do not put force on the side of the armrests!
WARNING

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• Profile Design Worldwide Two Year Limited Warranty.
• Profile Design, LLC (distributor) warrants to the original retail purchaser ("you") that the Profile Design product for which you received
this warranty is free from defects in material and workmanship for (2) two years from the date of original retail purchase. For more
details on this warranty, its exclusions and/or how to make a claim under the warranty please call +1 310.747.0085 extension 161 or visit
www.profile-design.com/pages/warranty
WARNING

Aeria Ultimate Race Bracket
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2677 El Presidio Street
Long Beach, CA 90810
Ph: 310-884-7756
w
ww.profile-design.com
© Profile Design LLC