Profile Design HSF 800 HYDRATION User manual

HSF/Aero HC 800
1
HSF 800 HYDRATION
REVISION 01-11-03-2020

HSF/Aero HC 800
1
Thank you for purchasing this Profile Design Hydration System. These instructions apply to both the standard and plus versions of the HSF/Aero HC
800.
Please read these instructions thoroughly before attempting to install this item. Proper installation is required for compliance with Profile Design's
warranty policy. If you are not familiar with installing cycling accessories, please seek the assistance of your local Profile design dealer by logging on to
www.profile-design.com and using "dealer search" or by calling Profile Design's customer service number p.# 888.800.5999
Note to Dealers: If you install this product for the consumer, please provide him/her with this owner’s manual after installation.
Tools and materials required:
• Needle nose pliers
• Scissors or a diagonal pliers
INTRODUCTION

HSF/Aero HC 800
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Your hydration system should contain:
• Plastic bottle
• Plastic screw cap with fill port
• Plastic BTA mount with threaded inserts
• Plastic bottle cage with retention clip
• Garmin mount
• Drinking straw
• + model equipped with a magnet in the screw cap and a bit valve
• Standard model has a hose clip under the garmin mount
• Plastic zip ties
If anything is missing from the hydration system please contact your dealer.

HSF/Aero HC 800
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COMPONENT LIST
HSF 800+
03
01
06
07
12
13
02
10
05
11
08
04
09
16
14
15
17 18 19 20 21
QTY.
Req. Part.# Ref.# Part Description
11Bottle - HSF 800
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2Rear Cap - HSF 800+ Magnet System (Integration)
13Rear Cap - HSF 800
4 Top Cap - For HSF 800 Rear Top Cap
5 Latch -Axis Grip for HSF 800
6
7
8
Cage - Axis Grip
9
O Ring - Axis Grip
10
Garmin Mount - Base ( 800+ & Axis Grip)
11
Garmin Mount - Top (Axis Grip)
600212
B141
B142
B143
B146
414231
B147
B148
B149
B150
B117
B083
B096
WB139
WB138
274468
275673
313599
313597
313598
B118
12
13
14
15
16
17
18
19
20
21
BTA - HC MOUNT 2
O-Ring - Straw Stabilization
Straw - Silicon 280 mm
FC Bite Valve Dark gray
Magnet System - Movable - Aeria HSF (Integration)
Magnet System - Straw - Aeria HSF (Integration)
Rubber - Movable Magnet - Aeria HSF
Pin - 3 x 19 mm
Washer 5.3 x 13 x 1
Bolt - M3 x 8 FHB SL
Bolt - M5 x 10 FHB SL
Bolt - M5 x 14 BHB SL w/nylock

HSF/Aero HC 800
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COMPONENT LIST
HSF 800
03
01
06
07
02
10
05
11
04
13 14 15 16 17
12 08
09
QTY.
Req. Part.# Ref.# Part Description
11Bottle - HSF 800
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2Rear Cap - HSF 800
13Top Cap - For HSF 800 Rear Cap
4 Top Cap - For HSF 800 Rear Top Cap
5
6
7
Latch -Axis Grip for HSF 800
8
Cage - Axis Grip
9
O Ring - Axis Grip
10
Garmin Mount - Base - Straw (800 & Axis Grip)
11
Garmin Mount - Top (Axis Grip)
600212
B142
B151
B143
B146
414231
B147
B152
B149
B150
B117
B083
274468
275673
313596
313598
313597
12
13
14
15
16
17
BTA - HC MOUNT 2
O-Ring - Straw Stabilization
Straw - Silicon 280 mm
Pin - 3 x 19 mm
Washer 5.3 x 13 x 1
Bolt - M3 x6 FHB SL
Bolt - M5 x 10 FHB SL
Bolt - M5 x 14 BHB SL w/nylock

HSF/Aero HC 800
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PART DRAWINGS
112 mm
310 mm
140 mm
84.5 mm

HSF/Aero HC 800
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PRODUCT SPECIFIC SETUP LIMITATIONS
• The HSF/Aero HC 800 bottle can only be used with the KAG1 - Axis Grip Cage with Garmin Mount
• The HC Mount II is designed to fit on aerobar extensions 80mm-120mm wide (3.25in – 4.75in)
• The HSF/Aero HC 800 has been designed for a temperature range of -40 to 75deg C

HSF/Aero HC 800
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INSTALLATION INSTRUCTIONS
1. To open the bottle, first remove it from the cage. (see instructions below on how to remove the bottle
from the cage)
2. Unscrew the cap by turning counter clockwise. (If the cap is at the top)
3. Once the threads disengage you will need to pull the cap the remaining distance.
4. Note that it will be slightly easier to do this if you open the fill port.
1. Place the wings of the HC Mount II on the extensions.
2. Route the zip ties around the extension and through the slots in the mount.
3. Use the pliers to pull the zip ties tight, alternatingly sides to ensure the mount is centered.
4. You must use two zip ties per side.
5. Once the mount is securely fastened, use the scissors or diagonal pliers to trim the zip ties, being
careful to not harm yourself or damage any of the components of the hydration system or bike.
Note that the mount can be installed on the lower side of the extensions if you wish to set the hydration
system lower.
1. Again, it will be easier to do this with the fill port open.
2. Carefully align the bottle with the dual lip seal on the cap.
3. Carefully push the cap down on the bottle making sure the gap between the two parts is even.
4. As you feel resistance to pushing further, start to turn the cap clockwise (again this is with the cap at
top) to engage the threads.
5. At this point it is best to observe the base of the bottle – turn the cap until the tab on the cap just
touches the tab on the bottle – this ensures correct alignment and sealing of the bottle.
6. Close the fill port.
1. Remove the bottle from the cage and remove the cap.
2. You can use a bottle brush to clean inside the bottle and cap.
3. A hose brush can be used to clean the straw.
4. The bottle could be placed in a dishwasher with the straw and straw gusset removed.
5. Do not use harsh chemical cleaners on your hydration system.
6. Once the system is clean and dry, reassemble and fit to your bike.
Opening the bottle:
Installing the system on a bike:
Closing the bottle:
Cleaning the system:
1
STOP
2

HSF/Aero HC 800
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1. To remove the bottle first ensure that the hose is not attached to the magnet or clip.
2. Then depress the lever on the clip that is located at the rear of the bottle. (Hear clip click)
3. While holding the lever down, carefully pull the bottle forwards out of the cage.
1. Orient the bottle correctly with the guide channel on the base lined up with the front tab on the cage.
2. Slide the bottle into the cage until you hear a click from the retention clip.
3. Check to make sure that the cage and guide channel are correctly matched.
4. If the bottle has not seated correctly, depress the retention lever and re-align the guide channel.
Removing the bottle: Installing the bottle:
PUSH

HSF/Aero HC 800
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1. To drink during a race.
a. Remove the straw from the clip or magnet and place the end in your mouth.
b. If the hydration system is equipped with a bite valve ensure this is oriented with the slit vertically in
your mouth and that the valve is pulled open.
c. Suck on the straw to take a drink.
d. Place the straw back in the clip or on the magnet
2. To fill the bottle
a. Open the fill port by pulling the tab back towards your body.
b. Insert the nozzle of your refill into the fill port.
c. Squeeze the refill bottle until it is empty.
d. Close the fill port.
Using the bottle:
3. To install a Garmin© GPS unit
a. Note that the KAG1 - Axis Grip Cage with Garmin© mount is only compatible with Edge series
units.
b. Place the tabs on the base of the Garmin© into the mount and gently make a quarter turn of the
head unit to engage it with the mount.

HSF/Aero HC 800
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• Profile Design Worldwide Two Year Limited Warranty.
• Profile Design, LLC (distributor) warrants to the original retail purchaser ("you") that the Profile Design product for which you received
this warranty is free from defects in material and workmanship for (2) two years from the date of original retail purchase. For more
details on this warranty, its exclusions and/or how to make a claim under the warranty please call +1 310.747.0085 extension 161 or visit
www.profile-design.com/pages/warranty
WARNING

HSF/Aero HC 800
11
2677 El Presidio Street
Long Beach, CA 90810
Ph: 310-884-7756
w
ww.profile-design.com
© Profile Design LLC