Pulsarlube EX125 User manual

Housing
Pouch
Spring
Pouch
Plate
Grease
Pouch
Pump
Worm
Gear
LCD
Main
Body
Connecting Thread
(3/8" M BSPT)
Press the TEST button for 2 seconds
to run a test cycle and check for proper
operation of the unit.
Press the MODE button to program the
dispensing period.
Remove contaminants around
the lube point.
Ensure a clear passage using a manual
grease gun.
Note 1
Remove any hardened grease
by purging the lube point with a manual grease gun.
Note 2
The grease in the equipment and the grease
contained in the unit should be the same or compatible.
Remove the grease nipple and install
appropriate adaptors.
Ret the top housing on the unit and turn
clockwise until it clicks.
Install the Pulsarlube EX unit on the lube point.
When the selected dispensing period has
completed, replace the unit with the Service
Pack according to step #3~7.
Carefully screw the grease pouch in by
turning clockwise. Do not over tighten.
Select the appropriate grease pouch
capacity by pressing the 125/250/TEST
button.
Note the installation date and the scheduled
completion date of lube cycle on the lubricator
using the label provided in the Service Pack for
maintenance purposes.
Installation/Disposal Guidelines Troubleshooting GuidelinesProduct Details
Insert a new battery pack.
Check the grease pouch capacity and the
service pack items (battery pack, grease
pouch & dust cover).
1
4
36
7
912
Press the POWER button for 2 seconds to
turn the unit on
Install the dust cover over the lubricator for
added protection.
Purge the grease pouch until grease comes
out of the tip.
5 8 1411
213
Note
10
Symptom : Blank LCD screen
Possible Cause : Electrical malfunction of CPU
or circuitry, battery problem
Solution : Replace battery pack or press reset
button to restart the lubricator. If the problem
persists, contact your supplier.
Symptom: Low Battery Indication
Possible Cause: Rapid power consumption due
to improper storage or harsh operating conditions
(temperature, humidity, or high backpressure).
Remedy: Store the battery pack in cool, dry place
and choose proper battery type for application.
Optional lithium battery pack is available for more
advanced applications.
Symptom: Excessive Backpressure Indication
Possible Cause: Excessive backpressure due to
hardened grease, over-lubrication, ruptured lube
line, long distance remote installation, etc.
Solution: A) Check backpressure at lube point
and/or lube line, B) check grease dispensing rate,
C) reduce remote installation distance, or D) use
manual grease gun to clear blockage.

Mounting Methods
Rev.00
The Pulsarlube EX is tested and certified by UL (USA), ATEX (Europe), and KCs (Korea).
Explosion Hazard - Do not remove or replace batteries unless power has been
disconnected or the area is known to be free of ignitable concentrations of
flammable gases or vapors.
▶
Replace Battery With Pulsarlube EX’s battery pack only. Use of Another Battery May Present A
risk of Fire or Explosion. See Owner’s Manual For Safety Instructions.
Warning
Shelf life and Warranty Product Warranty is limited to original defects in material and
workmanship and will not cover any collateral damage due to mishandling, abuse and /or any
other inappropriate use of this product. Warranty period is 1 year from the date of purchase.
(125 &250ml)
Series
User Manual
Shelf life and WarrantyLCD Functions
Selecting the dispensing period
Reset the unit when the unit
malfunctions and/or after changing
the Service Pack
Power ON/OFF
Press the button for 2 seconds
to turn unit on of off.
Deactivate 'Automatic Lock Out'
mode by pressing the button for
2~3 seconds
LCD Displays
The dispensing period setting
The unit is in
"Automatic Lock Out" mode Excessive backpressure exists
Selected grease pouch capacity Empty grease level
MONTH
The # of days remaining until the
end of lube cycle Low battery power
The test mode is activated Signal lamp blinks periodically
when battery power is low,
excessive backpressure exists,
or if grease level is empty
/
The # of days after dispensing
has completed
The of days after the unit
has stopped dispensing due to
excessive backpressure
A) To select grease capacity
A short press of the button to
select 125ml or 250ml capacity
B) To run a test cycle
Hold the button for 2 seconds
Pulsarlube U.S.A
TEL:[phone] FAX :[phone] www.pulsarlube.com / [email protected]
1480 Howard Street, Elk Grove Village, IL 60007, USA
Single Point Installation
Direct Mount or Remote Installation using
Extension Tube
Direct mount is always preferable.
For applications not allowing any direct
mounts, remotely mount the unit using
appropriate accessories and keep the distance
from the lube point as short as possible.
For remote installation using a tube, use a
6mm O.D. (1/4") tubing pre-lled with the same
or compatible grease as the grease contained
in the unit.
Reference Designation Description Type of Protection
M1
SW4
Motor
Reed Switch
Non-incendive Circuit
Non-incendive Circuit
This equipment is suitable for use in Class I, Division 2, Group C and D hazardous
locations. ( SUBSTITUTION OF MOTOR AND REED SWITCH MAY IMPAIR SUITABILITY FOR
DIVISION 2 )
User Manual