Pulsarlube MSP Series User manual

For 125ml / 250ml Unit Only
Grease Capacity
Press to select 125ml or 250ml
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
For 60ml / 500ml Unit Only
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
The World Leader of Automatic Lubrication
Pulsarlube USA, Inc.
TEL:[phone] FAX:[phone] www.pulsarlube.com / [email protected]
1480 Howard Street, Elk Grove Village, IL 60007, USA
Rev.04
Button Operation
Reset to default setting when
the unit malfunctions and/or after
changing the Service Pack
Power ON/OFF
Press for 2 seconds to power unit
on or off
Single Point Installation
Direct Mount or Remote Installation using
Extension Tube
Direct mount is always preferable. For
applications not allowing any direct mounts,
remotely mount the unit using appropriate
accessories and keep the distance from the
lube point as short as possible.
For remote installation using a tube, use a Ø6
O.D. (1/4") tubing pre-lled with the same or
compatible grease as the grease contained in
the unit.
LCD Display
Dispensing period setting
Automatic Lock Out mode Operation on hold due to
excessive backpressure
Grease pouch capacity Dispensing period has completed
Dispensing Period
Press to set dispensing period
60ml : 1~12 month
125/250ml : 1, 2, 3, 6, 12 month & 15 days (H)
500ml : 1, 2, 4, 6, 12, 18, 24 month & 15 days (H)
Automatic Lock Out Mode
Press for 2 seconds to unlock ( )
Remaining dispensing days Low battery power
TEST mode
LED blinks when battery is low,
excessive backpressure exists,
or dispensing period has completed
/
Number of days since dispensing
period has completed
( and will also display)
Number of days operation has
been on hold due to excessive
backpressure
Multi-Point Installation
Multi-Point Remote Installation using
Progressive Divider Block (2~8 Points)
Remote multi-point lubrication is available with
the Pulsarlube MSP using a divider block. It
is recommended to test the back pressure of
the bearing, lube lines, and divider block after
assembly using a grease gun connected to a
pressure gauge. Ensure the break-off pressure
is below the average operating pressure of
30bar (435psi).
For remote installation, keep the maximum distance at 6m (20ft) or less.
Do not plug any open ports on the divider block. The kit or divider block must be ordered
with the appropriate number of points required. For more information on the divider block,
please refer to the Multi-Point Remote Installation Manual.
Use the lithium battery pack for specific applications such as: extremely cold temperature,
extended period mode setting (18 & 24 months), any multi-point or long distance single point
(greater than 10ft) for 500ml unit.
Warning
Shelf life and Product Warranty Warranty is limited to original defects in material and
workmanship and will not cover any collateral damage due to mishandling, abuse and /or any other
inappropriate use of this product. Warranty period is 1 year from the date of purchase.
Mounting Methods
Red
LED
MODE
LOCK
POWER
RESET
MONTH
(60ml/125&250ml/500ml)
Series
MSP
User Manual
125/250
60 or 500
125/250
TEST
TEST

Select appropriate VAC Adaptor/VDC Converter
needed for your application.
Wiring Options
- Control Panel
- Other Terminal
VDC Wiring
Connect in corresponding polarity (+) to (+) and (-) to
(-) for DC powered units.
VAC Wiring
Wires can be connected in any polarity and does not
need to match (+) to (+) and (-) to (-).
Note
Product warranty will be null and void if units are
incorrectly wired. Installation by an electrician is
recommended.
Install the dust cover over the lubricator for added
protection.
Check that the red LED of the VAC Adaptor/VDC
Converter turns on when the control panel powers on.
Remove contaminants around the lube point.
Ensure a clear passage using a manual
grease gun.
Note1
Remove any hardened grease
by purging the lube point with a manual grease gun.
Note2
The grease in the equipment and the grease
contained in the unit should be the same or compatible.
Remove the grease nipple and install appropriate
adaptors.
Select the appropriate grease pouch capacity by
pressing the 125/250/TEST button.
(Omit this process for 60ml and 500ml)
Connect VAC Adaptor/VDC Converter to the
control panel. Connect the lubricator's power
cable to VAC Adaptor/VDC Converter.
Error :Blank LCD screen
Possible Cause :CPU electrical malfunction or
battery problem
Solution :Replace battery pack or press reset
button to restart the lubricator. If the problem
persists, contact your supplier.
Installation Guidelines Troubleshooting GuidelinesProduct Details
Purge the grease pouch until grease comes out
of the tip. Carefully screw the grease pouch in by
turning clockwise. Do not over tighten. Ret the top
housing on the unit and turn clockwise until it clicks.
Insert battery pack.
Error : Low Battery Indication
Possible Cause : Rapid power consumption due
to improper storage or harsh operating conditions
(temperature, humidity, or high backpressure).
Solution : Replace battery pack. Store the
battery pack in cool, dry place and choose proper
battery type for application.
Housing
Pouch
Spring
Pouch
Plate
Grease
Pouch
Worm
Gear
LCD
Main
Body
Connecting Thread
PT 3/8" Male
Note the installation date and the scheduled
completion date of lube cycle on the lubricator using
the label provided in the Service Pack for maintenance
purposes. Install the unit on the lube point.
Press the POWER button for 2 seconds to turn the
unit on.
Error : Excessive Backpressure Indication
Possible Cause : Excessive backpressure due to
hardened grease, over-lubrication, ruptured lube
line, long distance remote installation, etc.
Solution : Purge grease into the lube point using
a clean manual grease gun to eliminate possible
hardened grease that may be causing an
obstruction. This will alleviate excessive
backpressure. Reduce lube line length if possible.
1
4
9
5 8 11
2
6
3
Press the MODE button to select dispensing period
and hold the TEST button for 2 seconds to run a
test cycle.
Wiring Instructions
Avoid installing in the following places to ensure
safety and reliability of VAC Adaptor/VDC Converter.
- High vibration areas
- Wet areas
- Where volatile and ammable substances are
present
- Areas where moisture and re can be easily reached
- Places with poor ventilation and high ambient
temperatures
Safety Instructions
7
Warning. Power off the equipment before wiring.
10

Select appropriate VAC Adaptor/VDC Converter
needed for your application.
Wiring Options
- Control Panel
- Other Terminal
VDC Wiring
Connect in corresponding polarity (+) to (+) and (-) to
(-) for DC powered units.
VAC Wiring
Wires can be connected in any polarity and does not
need to match (+) to (+) and (-) to (-).
Note
Product warranty will be null and void if units are
incorrectly wired. Installation by an electrician is
recommended.
Install the dust cover over the lubricator for added
protection.
Check that the red LED of the VAC Adaptor/VDC
Converter turns on when the control panel powers on.
Remove contaminants around the lube point.
Ensure a clear passage using a manual
grease gun.
Note1
Remove any hardened grease
by purging the lube point with a manual grease gun.
Note2
The grease in the equipment and the grease
contained in the unit should be the same or compatible.
Remove the grease nipple and install appropriate
adaptors.
Select the appropriate grease pouch capacity by
pressing the 125/250/TEST button.
(Omit this process for 60ml and 500ml)
Connect VAC Adaptor/VDC Converter to the
control panel. Connect the lubricator's power
cable to VAC Adaptor/VDC Converter.
Error :Blank LCD screen
Possible Cause :CPU electrical malfunction or
battery problem
Solution :Replace battery pack or press reset
button to restart the lubricator. If the problem
persists, contact your supplier.
Installation Guidelines Troubleshooting GuidelinesProduct Details
Purge the grease pouch until grease comes out
of the tip. Carefully screw the grease pouch in by
turning clockwise. Do not over tighten. Ret the top
housing on the unit and turn clockwise until it clicks.
Insert battery pack.
Error : Low Battery Indication
Possible Cause : Rapid power consumption due
to improper storage or harsh operating conditions
(temperature, humidity, or high backpressure).
Solution : Replace battery pack. Store the
battery pack in cool, dry place and choose proper
battery type for application.
Housing
Pouch
Spring
Pouch
Plate
Grease
Pouch
Worm
Gear
LCD
Main
Body
Connecting Thread
PT 3/8" Male
Note the installation date and the scheduled
completion date of lube cycle on the lubricator using
the label provided in the Service Pack for maintenance
purposes. Install the unit on the lube point.
Press the POWER button for 2 seconds to turn the
unit on.
Error : Excessive Backpressure Indication
Possible Cause : Excessive backpressure due to
hardened grease, over-lubrication, ruptured lube
line, long distance remote installation, etc.
Solution : Purge grease into the lube point using
a clean manual grease gun to eliminate possible
hardened grease that may be causing an
obstruction. This will alleviate excessive
backpressure. Reduce lube line length if possible.
1
4
9
5 8 11
2
6
3
Press the MODE button to select dispensing period
and hold the TEST button for 2 seconds to run a
test cycle.
Wiring Instructions
Avoid installing in the following places to ensure
safety and reliability of VAC Adaptor/VDC Converter.
- High vibration areas
- Wet areas
- Where volatile and ammable substances are
present
- Areas where moisture and re can be easily reached
- Places with poor ventilation and high ambient
temperatures
Safety Instructions
7
Warning. Power off the equipment before wiring.
10

Select appropriate VAC Adaptor/VDC Converter
needed for your application.
Wiring Options
- Control Panel
- Other Terminal
VDC Wiring
Connect in corresponding polarity (+) to (+) and (-) to
(-) for DC powered units.
VAC Wiring
Wires can be connected in any polarity and does not
need to match (+) to (+) and (-) to (-).
Note
Product warranty will be null and void if units are
incorrectly wired. Installation by an electrician is
recommended.
Install the dust cover over the lubricator for added
protection.
Check that the red LED of the VAC Adaptor/VDC
Converter turns on when the control panel powers on.
Remove contaminants around the lube point.
Ensure a clear passage using a manual
grease gun.
Note1
Remove any hardened grease
by purging the lube point with a manual grease gun.
Note2
The grease in the equipment and the grease
contained in the unit should be the same or compatible.
Remove the grease nipple and install appropriate
adaptors.
Select the appropriate grease pouch capacity by
pressing the 125/250/TEST button.
(Omit this process for 60ml and 500ml)
Connect VAC Adaptor/VDC Converter to the
control panel. Connect the lubricator's power
cable to VAC Adaptor/VDC Converter.
Error :Blank LCD screen
Possible Cause :CPU electrical malfunction or
battery problem
Solution :Replace battery pack or press reset
button to restart the lubricator. If the problem
persists, contact your supplier.
Installation Guidelines Troubleshooting GuidelinesProduct Details
Purge the grease pouch until grease comes out
of the tip. Carefully screw the grease pouch in by
turning clockwise. Do not over tighten. Ret the top
housing on the unit and turn clockwise until it clicks.
Insert battery pack.
Error : Low Battery Indication
Possible Cause : Rapid power consumption due
to improper storage or harsh operating conditions
(temperature, humidity, or high backpressure).
Solution : Replace battery pack. Store the
battery pack in cool, dry place and choose proper
battery type for application.
Housing
Pouch
Spring
Pouch
Plate
Grease
Pouch
Worm
Gear
LCD
Main
Body
Connecting Thread
PT 3/8" Male
Note the installation date and the scheduled
completion date of lube cycle on the lubricator using
the label provided in the Service Pack for maintenance
purposes. Install the unit on the lube point.
Press the POWER button for 2 seconds to turn the
unit on.
Error : Excessive Backpressure Indication
Possible Cause : Excessive backpressure due to
hardened grease, over-lubrication, ruptured lube
line, long distance remote installation, etc.
Solution : Purge grease into the lube point using
a clean manual grease gun to eliminate possible
hardened grease that may be causing an
obstruction. This will alleviate excessive
backpressure. Reduce lube line length if possible.
1
4
9
5 8 11
2
6
3
Press the MODE button to select dispensing period
and hold the TEST button for 2 seconds to run a
test cycle.
Wiring Instructions
Avoid installing in the following places to ensure
safety and reliability of VAC Adaptor/VDC Converter.
- High vibration areas
- Wet areas
- Where volatile and ammable substances are
present
- Areas where moisture and re can be easily reached
- Places with poor ventilation and high ambient
temperatures
Safety Instructions
7
Warning. Power off the equipment before wiring.
10

Select appropriate VAC Adaptor/VDC Converter
needed for your application.
Wiring Options
- Control Panel
- Other Terminal
VDC Wiring
Connect in corresponding polarity (+) to (+) and (-) to
(-) for DC powered units.
VAC Wiring
Wires can be connected in any polarity and does not
need to match (+) to (+) and (-) to (-).
Note
Product warranty will be null and void if units are
incorrectly wired. Installation by an electrician is
recommended.
Install the dust cover over the lubricator for added
protection.
Check that the red LED of the VAC Adaptor/VDC
Converter turns on when the control panel powers on.
Remove contaminants around the lube point.
Ensure a clear passage using a manual
grease gun.
Note1
Remove any hardened grease
by purging the lube point with a manual grease gun.
Note2
The grease in the equipment and the grease
contained in the unit should be the same or compatible.
Remove the grease nipple and install appropriate
adaptors.
Select the appropriate grease pouch capacity by
pressing the 125/250/TEST button.
(Omit this process for 60ml and 500ml)
Connect VAC Adaptor/VDC Converter to the
control panel. Connect the lubricator's power
cable to VAC Adaptor/VDC Converter.
Error :Blank LCD screen
Possible Cause :CPU electrical malfunction or
battery problem
Solution :Replace battery pack or press reset
button to restart the lubricator. If the problem
persists, contact your supplier.
Installation Guidelines Troubleshooting GuidelinesProduct Details
Purge the grease pouch until grease comes out
of the tip. Carefully screw the grease pouch in by
turning clockwise. Do not over tighten. Ret the top
housing on the unit and turn clockwise until it clicks.
Insert battery pack.
Error : Low Battery Indication
Possible Cause : Rapid power consumption due
to improper storage or harsh operating conditions
(temperature, humidity, or high backpressure).
Solution : Replace battery pack. Store the
battery pack in cool, dry place and choose proper
battery type for application.
Housing
Pouch
Spring
Pouch
Plate
Grease
Pouch
Worm
Gear
LCD
Main
Body
Connecting Thread
PT 3/8" Male
Note the installation date and the scheduled
completion date of lube cycle on the lubricator using
the label provided in the Service Pack for maintenance
purposes. Install the unit on the lube point.
Press the POWER button for 2 seconds to turn the
unit on.
Error : Excessive Backpressure Indication
Possible Cause : Excessive backpressure due to
hardened grease, over-lubrication, ruptured lube
line, long distance remote installation, etc.
Solution : Purge grease into the lube point using
a clean manual grease gun to eliminate possible
hardened grease that may be causing an
obstruction. This will alleviate excessive
backpressure. Reduce lube line length if possible.
1
4
9
5 8 11
2
6
3
Press the MODE button to select dispensing period
and hold the TEST button for 2 seconds to run a
test cycle.
Wiring Instructions
Avoid installing in the following places to ensure
safety and reliability of VAC Adaptor/VDC Converter.
- High vibration areas
- Wet areas
- Where volatile and ammable substances are
present
- Areas where moisture and re can be easily reached
- Places with poor ventilation and high ambient
temperatures
Safety Instructions
7
Warning. Power off the equipment before wiring.
10

For 125ml / 250ml Unit Only
Grease Capacity
Press to select 125ml or 250ml
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
For 60ml / 500ml Unit Only
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
The World Leader of Automatic Lubrication
Pulsarlube USA, Inc.
TEL:[phone] FAX:[phone] www.pulsarlube.com / [email protected]
1480 Howard Street, Elk Grove Village, IL 60007, USA
Rev.04
Button Operation
Reset to default setting when
the unit malfunctions and/or after
changing the Service Pack
Power ON/OFF
Press for 2 seconds to power unit
on or off
Single Point Installation
Direct Mount or Remote Installation using
Extension Tube
Direct mount is always preferable. For
applications not allowing any direct mounts,
remotely mount the unit using appropriate
accessories and keep the distance from the
lube point as short as possible.
For remote installation using a tube, use a Ø6
O.D. (1/4") tubing pre-lled with the same or
compatible grease as the grease contained in
the unit.
LCD Display
Dispensing period setting
Automatic Lock Out mode Operation on hold due to
excessive backpressure
Grease pouch capacity Dispensing period has completed
Dispensing Period
Press to set dispensing period
60ml : 1~12 month
125/250ml : 1, 2, 3, 6, 12 month & 15 days (H)
500ml : 1, 2, 4, 6, 12, 18, 24 month & 15 days (H)
Automatic Lock Out Mode
Press for 2 seconds to unlock ( )
Remaining dispensing days Low battery power
TEST mode
LED blinks when battery is low,
excessive backpressure exists,
or dispensing period has completed
/
Number of days since dispensing
period has completed
( and will also display)
Number of days operation has
been on hold due to excessive
backpressure
Multi-Point Installation
Multi-Point Remote Installation using
Progressive Divider Block (2~8 Points)
Remote multi-point lubrication is available with
the Pulsarlube MSP using a divider block. It
is recommended to test the back pressure of
the bearing, lube lines, and divider block after
assembly using a grease gun connected to a
pressure gauge. Ensure the break-off pressure
is below the average operating pressure of
30bar (435psi).
For remote installation, keep the maximum distance at 6m (20ft) or less.
Do not plug any open ports on the divider block. The kit or divider block must be ordered
with the appropriate number of points required. For more information on the divider block,
please refer to the Multi-Point Remote Installation Manual.
Use the lithium battery pack for specific applications such as: extremely cold temperature,
extended period mode setting (18 & 24 months), any multi-point or long distance single point
(greater than 10ft) for 500ml unit.
Warning
Shelf life and Product Warranty Warranty is limited to original defects in material and
workmanship and will not cover any collateral damage due to mishandling, abuse and /or any other
inappropriate use of this product. Warranty period is 1 year from the date of purchase.
Mounting Methods
Red
LED
MODE
LOCK
POWER
RESET
MONTH
(60ml/125&250ml/500ml)
Series
MSP
User Manual
125/250
60 or 500
125/250
TEST
TEST

For 125ml / 250ml Unit Only
Grease Capacity
Press to select 125ml or 250ml
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
For 60ml / 500ml Unit Only
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
The World Leader of Automatic Lubrication
Pulsarlube USA, Inc.
TEL:[phone] FAX:[phone] www.pulsarlube.com / [email protected]
1480 Howard Street, Elk Grove Village, IL 60007, USA
Rev.04
Button Operation
Reset to default setting when
the unit malfunctions and/or after
changing the Service Pack
Power ON/OFF
Press for 2 seconds to power unit
on or off
Single Point Installation
Direct Mount or Remote Installation using
Extension Tube
Direct mount is always preferable. For
applications not allowing any direct mounts,
remotely mount the unit using appropriate
accessories and keep the distance from the
lube point as short as possible.
For remote installation using a tube, use a Ø6
O.D. (1/4") tubing pre-lled with the same or
compatible grease as the grease contained in
the unit.
LCD Display
Dispensing period setting
Automatic Lock Out mode Operation on hold due to
excessive backpressure
Grease pouch capacity Dispensing period has completed
Dispensing Period
Press to set dispensing period
60ml : 1~12 month
125/250ml : 1, 2, 3, 6, 12 month & 15 days (H)
500ml : 1, 2, 4, 6, 12, 18, 24 month & 15 days (H)
Automatic Lock Out Mode
Press for 2 seconds to unlock ( )
Remaining dispensing days Low battery power
TEST mode
LED blinks when battery is low,
excessive backpressure exists,
or dispensing period has completed
/
Number of days since dispensing
period has completed
( and will also display)
Number of days operation has
been on hold due to excessive
backpressure
Multi-Point Installation
Multi-Point Remote Installation using
Progressive Divider Block (2~8 Points)
Remote multi-point lubrication is available with
the Pulsarlube MSP using a divider block. It
is recommended to test the back pressure of
the bearing, lube lines, and divider block after
assembly using a grease gun connected to a
pressure gauge. Ensure the break-off pressure
is below the average operating pressure of
30bar (435psi).
For remote installation, keep the maximum distance at 6m (20ft) or less.
Do not plug any open ports on the divider block. The kit or divider block must be ordered
with the appropriate number of points required. For more information on the divider block,
please refer to the Multi-Point Remote Installation Manual.
Use the lithium battery pack for specific applications such as: extremely cold temperature,
extended period mode setting (18 & 24 months), any multi-point or long distance single point
(greater than 10ft) for 500ml unit.
Warning
Shelf life and Product Warranty Warranty is limited to original defects in material and
workmanship and will not cover any collateral damage due to mishandling, abuse and /or any other
inappropriate use of this product. Warranty period is 1 year from the date of purchase.
Mounting Methods
Red
LED
MODE
LOCK
POWER
RESET
MONTH
(60ml/125&250ml/500ml)
Series
MSP
User Manual
125/250
60 or 500
125/250
TEST
TEST

For 125ml / 250ml Unit Only
Grease Capacity
Press to select 125ml or 250ml
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
For 60ml / 500ml Unit Only
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(will stop after completion of ongoing cycle)
The World Leader of Automatic Lubrication
Pulsarlube USA, Inc.
TEL:[phone] FAX :[phone] www.pulsarlube.com / [email protected]
1480 Howard Street, Elk Grove Village, IL 60007, USA
Rev.04
Button Operation
Reset to default setting when
the unit malfunctions and/or after
changing the Service Pack
Power ON/OFF
Press for 2 seconds to power unit
on or off
Single Point Installation
Direct Mount or Remote Installation using
Extension Tube
Direct mount is always preferable. For
applications not allowing any direct mounts,
remotely mount the unit using appropriate
accessories and keep the distance from the
lube point as short as possible.
For remote installation using a tube, use a Ø6
O.D. (1/4") tubing pre-lled with the same or
compatible grease as the grease contained in
the unit.
LCD Display
Dispensing period setting
Automatic Lock Out mode Operation on hold due to
excessive backpressure
Grease pouch capacity Dispensing period has completed
Dispensing Period
Press to set dispensing period
60ml : 1~12 month
125/250ml : 1, 2, 3, 6, 12 month & 15 days (H)
500ml : 1, 2, 4, 6, 12, 18, 24 month & 15 days (H)
Automatic Lock Out Mode
Press for 2 seconds to unlock ( )
Remaining dispensing days Low battery power
TEST mode
LED blinks when battery is low,
excessive backpressure exists,
or dispensing period has completed
/
Number of days since dispensing
period has completed
( and will also display)
Number of days operation has
been on hold due to excessive
backpressure
Multi-Point Installation
Multi-Point Remote Installation using
Progressive Divider Block (2~8 Points)
Remote multi-point lubrication is available with
the Pulsarlube MSP using a divider block. It
is recommended to test the back pressure of
the bearing, lube lines, and divider block after
assembly using a grease gun connected to a
pressure gauge. Ensure the break-off pressure
is below the average operating pressure of
30bar (435psi).
For remote installation, keep the maximum distance at 6m (20ft) or less.
Do not plug any open ports on the divider block. The kit or divider block must be ordered
with the appropriate number of points required. For more information on the divider block,
please refer to the Multi-Point Remote Installation Manual.
Use the lithium battery pack for specific applications such as: extremely cold temperature,
extended period mode setting (18 & 24 months), any multi-point or long distance single point
(greater than 10ft) for 500ml unit.
Warning
Shelf life and Product Warranty Warranty is limited to original defects in material and
workmanship and will not cover any collateral damage due to mishandling, abuse and /or any other
inappropriate use of this product. Warranty period is 1 year from the date of purchase.
Mounting Methods
Red
LED
MODE
LOCK
POWER
RESET
MONTH
(60ml/125&250ml/500ml)
Series
MSP
User Manual
125/250
60 or 500
125/250
TEST
TEST