Pulsarlube MI60 User manual

Maximum runtime has been
reached
, will also be displayed.
Press for 2 seconds to unlock ( )
Vibration Detection Mode
(Refer to the Installation Guideline Step 7)
Hold the Power button and then
press the Mode button
Wiring : Ensure the wire to be keep away from vibration detector.
Regular Inspection : Keep the position of the vibration detector vertical. When performing periodic
maintenance checks, re-run Vibration Detection Mode to ensure vibration is correctly being detected.
Adjust position of sensor box and sensitivity as needed.
Replacement Service Pack after the Recommended Use Time : If appears on the
LCD after 2 years (250ml : 1 year and 6 months) from the installation date, replace the service pack
immediately even if the grease remains in the pouch. (Dispensing failures may occur after long periods of
time due to grease hardening and/or drops in battery voltage.)
Mounting Methods
Precautions
The World Leader of Automatic Lubrication
Rev.00
Button Operation
MODE
LOCK
Press To Select Grease Capacity
(60/125/250ml)
TEST Mode
ON : Press for 2 seconds
OFF : Short press of button
(Will stop after completion of ongoing cycle)
Power ON/OFF
Hold to power unit on or off
POWER
Reset to default setting when the
unit malfunctions and/or after
changing the Service Pack
RESET
Press To Set Dispensing Period
1,2,3...12 month (12 Modes)
Single Point Installation
Direct Mount or Remote Installation using Extension Tubing
Multi-Point Installation
Multi-Point Remote Installation using Progressive Divider Block
Direct mount is always preferable. For applications not allowing
any direct mounts, remotely mount the unit using appropriate
accessories and keep the distance from the lube point as short as
possible.
For remote installation using a tube, use a 6mm O.D. (1/4") tubing
pre-lled with the same or compatible grease as the grease
contained in the unit.
Ensure the break-off pressure is below the average operating
pressure of 30kgf/cm2(425psi).
LCD Display
Dispensing period setting
Automatic Lock Out mode
Excessive backpressure /
Operation on hold
Grease pouch capacity
Empty grease level
60/125/250
MONTH
Number of days remaining
until dispensing period ends
Low battery power
Test Mode (PURGE Mode)
Signal lamp blinks periodically
when battery power is low,
excessive backpressure exists, or
if grease level is empty
/
▶ Do not block any ports on divider block and use a divider
block corresponding to the number of ports required for multi-
point installation.
(Ex. HU-3RS for 3 lube points, HU-5RS for 5 lube points)
▶
For more information, please refer to the Multi-Point Remote
Installation user.
(Reference: Website > Service Menu > Technical Information)
Warning
(60ml&125ml&250ml)
Series
User Manual
Mi
Red
LED
Pulsarlube USA, Inc.
TEL:[phone] FAX :[phone] www.pulsarlube.com / [email protected]
1480 Howard Street, Elk Grove Village, IL 60007, USA
Shelf life and Warranty Product Warranty is limited to original defects in material and
workmanship and will not cover any collateral damage due to mishandling, abuse and /or any
other inappropriate use of this product. Warranty period is 1 year from the date of purchase.
+
TEST
Number of days passed since the
end of dispensing period
, will also be displayed.
Number of days operation has
been on hold
will also be displayed.

Press to power on press to select
the grease capacity press to set
desired dispensing period.
Remove contaminants around the lube
point.
Install the lubricator on the lube point.
After setting the sensor level, set up is
completed if you can see 1) the lock icon 2)
remaining days 3) set dispensing period and
4) grease capacity on the LCD.
Connect the cable of lubricator and the
sensor box cable.
Position the sensor box vertically and align it
to the shaft of the motor. The cap should be
positioned facing downwards.
Installation GuidelinesProduct Details
Insert the battery pack, secure the battery
clip, and purge the grease pouch until
grease comes out of the tip.
Note the installation date and the
completion date of lube cycle on the
label. Install the dust cover over the
lubricator.
Check the grease pouch capacity and
the service pack items (battery pack,
grease pouch, dust cover & label).
Housing
Pouch Spring
Pouch Plate
Grease Pouch
LCD
Sensor Box
(Vibration Detector)
Main Body
Connecting Thread
(3/8" M BSPT)
1 14
6
7
Install the dust cover over the lubricator for
added protection.
52
2
When the equipment is in operation,
the clock icon will be displayed.
When the equipment is in operation,
the clock icon remains off.
When the equipment is not in operation,
only the lock icon will be displayed.
When the equipment is not in operation,
all icons are displayed.
4. Set the dial to the lowest sensitivity until
the clock icon and red LED are displayed.
5. Repeat steps above, as necessary, to
ensure that vibration is correctly being
detected. If you fail to set the correct sensor
level, relocate the sensor box and try again.
How To Replace Service Pack
How To Adjust Sensor Level LCD Display During Proper Synchronization
LCD Display During Improper Synchronization
Ensure a clear passage by purging the
lube point with a manual grease gun.
(Use the same or compatible grease.)
Hold and press to start Vibration
Detection Mode. Refer to the instructions
"How To Adjust Sensor Level"
3
3
8
9
1. Open the yellow cap of sensor box.
3. Turn the dial to lower and to raise
vibration sensitivity. 0 is the lowest
sensitivity and 10 is the highest sensitivity.
(Factory default setting: 10)
Carefully screw the grease pouch in
without over-tightening and ret the
housing until it clicks.
POWER
POWER
TEST
MODE
MODE
2. Hold and press to start Vibration
Detection Mode. It will last for 60 seconds.
POWER MODE
NOTE If the unit is not operating in synchronization
properly, adjust and/or relocate the sensor box.
If the problem persists, contact your local distributor
or sales rep.
4
NOTE The vibration detector checks for
vibration in 1 hour cycle.