Raven CRX ROS-RS1 User manual

Installation manual
(English) (Original)
CRX/VIPER 4+ ROS - RS1
RAVEN EUROPE KIT INSTALLATION
MTZ - BELARUS
016-5035-065EN REV. A

PAGE 2/30 | Installation manual |016-5035-065EN |Rev.
Raven Industries Inc.

PREFACE CRX/VIPER 4+ ROS - RS1 | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
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PREFACE
This installation manual is intended for persons
responsible for installing a CRx\Viper 4+ ROS kit. The
manual contains important instructions that should be
complied with when commissioning, operating and
servicing the CRx\Viper 4+ ROS kit.
This manual has been compiled with the utmost care.
Raven Europe assumes no responsibility for any errors
or omissions in this document.
Any comments or questions can be sent to service-
[email protected].
Raven Europe or any of its suppliers will accept no
liability for physical or material damage caused
whilst using the CRx\Viper 4+ ROS.
The installed Raven system produces less than 70dB
(A) noise.
This installation guide uses a number of concepts for
extra attention to a few things:
Hint!
:
Provides recommendations on how certain
activities can be performed much easier.
Pleas
e note!:
Indicates certain problems that the user
should take note of.
Caution!:
Indicates that the machine can be damaged.
Warning!:
Indicates a risk of injury.

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Raven Industries Inc.
DISCLAIMER CRX/VIPER 4+ ROS - RS1 | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
DISCLAIMER
•The safety instructions contained in the manuals of the tractor or implements must be complied with at all
times.
•Always switch off the tractor before installing or repairing hydraulic and electrical components of Raven
system.
•It is strictly prohibited to use the CRx\Viper 4+ ROS systems on public roads.
•It is strictly prohibited to leave a driving vehicle unattended when the CRx\Viper 4+ ROS system is switched
on. The driver is always responsible for the direction and course of the vehicle.
•To prevent injury or fire, replace defective fuses only with fuses of the same type and amperage.
•Raven the operating system is not able to detect and avoid obstacles. If there is an obstacle in your path, you
will always need to take action for it to be avoided.
•Only allow authorized/qualified persons to operate the system. Authorized/qualified persons are defined as:
persons who have read and understood the manual, have been given instructions by a product specialist, and
who are both physically and mentally fit and able to operate the system.
•The system contains moving parts! Make sure the immediate environment is clear of people before operating
the system.
•In case of system failure or breakdown switch of the tractor and disconnect the electrical power source to
avoid further damage. Contact your dealer for further instructions on how to repair your system.
•Always wear personal protective equipment when operating/adjusting/repairing the system outside of the
tractor cab.
•In order to prevent power surges from occurring, always start the machine first, before initiating Raven control
system.
•Only touch the touch-screen with your finger or by using a special touch-screen stylus/pen. Operating the
touch-screen with sharp objects may cause permanent damage to the screen.
•Always consult your supplier as to which products are best suited first before cleaning the touch-screen with
chemicals or alcohol.
•If the terminal is not used for a long period, better remove the terminal from the tractor and store in a heated
environment. This will extend the life span of the electronic components.
•To prevent theft, it is better to not let the terminal and GPS-antenna unattended in the tractor on the field.
WARNING!
PAY ATTENTION!

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CONTENTS CR7 | CRX/VIPER 4+ ROS - RS1 | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
CONTENTS
PREFACE..............................................................................................................................................................................................................3
DISCLAIMER.......................................................................................................................................................................................................4
CONTENTS.........................................................................................................................................................................................................5
SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR7 ..................................................................................................................................6
SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR12 / VIPER 4+ ROS...............................................................................................8
1STEERING SYSTEM INSTALLATION ................................................................................................................................................ 10
MOUNTING HARNESSES...........................................................................................................................................................10
HYDRAULICS.................................................................................................................................................................................. 12
1.2.1 PRESSURE RELIEF VALVE.................................................................................................................................................. 12
1.2.2 HYDRAULIC VALVE INSTALLATION............................................................................................................................. 13
1.2.3 HYDRAULIC INSTALLATION OPEN CENTER............................................................................................................. 14
1.2.4 MOUNTING AND CONNECTING THE HYDRAULIC DRIVE UNIT, DIN CONNECTOR AND PRESSURE
SENSOR................................................................................................................................................................................................ 16
1.2.5 WHEEL ANGLE SENSOR INSTALATION......................................................................................................................18
2SAFETY HOMOLOGATION KIT INSTALLATION .........................................................................................................................21
SAFETY HOMOLOGATION KIT DRAWINGS........................................................................................................................22
MASTER SWITCH.......................................................................................................................................................................... 23
ENGAGE ........................................................................................................................................................................................... 23
SEAT SWITCH................................................................................................................................................................................. 24
3RS1 INSTALLATION .............................................................................................................................................................................. 25
4CRX/VIPER4+ ROS INSTALLATION ................................................................................................................................................27
MOUNTING THE CR7.................................................................................................................................................................. 27
SLINGSHOT INSTALLATION..................................................................................................................................................... 28
MOUNTING THE CR12/VIPER4+ ROS.................................................................................................................................. 29

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Raven Industries Inc.
SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR7 | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR7

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SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR7| RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS

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Raven Industries Inc.
SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR12 / VIPER 4+ ROS | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR12 / VIPER 4+ ROS

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SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR12 / VIPER 4+ ROS | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS

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Raven Industries Inc.
STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
1STEERING SYSTEM INSTALLATION
This chapter describes the installation of all the
different steering systems, hydraulic and SmarTrax MD.
Look carefully at the system overviews to know which
parts of the installation are applicable.
MOUNTING HARNESSES
When installing an autosteer system, the power cables
should always be connected to the battery. Two
options are possible, a Basic Harness (1-115-8000-141)
or an Implement Ready Harness (1-115-8000-060
frontmount or 1-115-8000-315 midmount). The
differcence between these harnesses is the IBBC
connector, this one is included at an Implement Ready
(IR) Harness (Figure 1).
Power harness: an Implement Ready power harness is
mounted from the battery to the rear of the tractor. A
Basic power harness is mounted from the battery to
the chassis harness. Make sure that the relays and
fuses are mounted in a dry, clean and accessible spot
(Figure 2).
The harness that is connected to the Power Harness
depends on the steering type that will be installed. For
system overviews, see pages 6 - 13. All the harnesses
with a hard casing should be mounted outside the
cabin, all the harnesses with a braided sleeve should
be mounted inside the cabin. At all time, find a good
location where the cabling can enter the cabin.
In addition, several guidelines have been established
for the assembly of all types of cable harnesses:
•Mount the relays fixed and in a dry, clean and
accessible spot (Figure 2).
•The red wire is + (12V). The black wire is minus
(ground). Make sure that the first part of the
red wire (part in between battery and fuses)
cannot damage during operation.
FIGURE 1. IBBC CONNECTOR
FIGURE 2. CORRECT MOUNTED RELAYS AND FUSES

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STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
•If necessary the positive and negative wires, in
between the battery and the fuses, can be
shortened. Be sure to use cable sockets with
the correct size for proper connection.
•If a ground switch is used in the tractor,
connect the wiring harness behind the ground
switch (not at the battery side of the ground
switch!).
•If a main (12V) switch is used in the tractor, the
red wire connect the wiring harness behind the
main switch (not at the battery side of the
main switch!).
•If no main switch is used, always connect the
wiring harness directly to the battery.
•If the system is connected to a 24 Volt
machine, always use a 24V to 12V converter.
Never connect between the two batteries of a
24V machine!
•Lead the terminal harness along with the GPS
and radio/GSM antenna cables through one
pillar of the cab.
•Tie-wrap the harnesses so they are attached
free from vibration and friction.
Caution!:
It is important to ensure that the wiring harness
is always connected to the battery AFTER
installing all wires and controllers!

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Raven Industries Inc.
STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
HYDRAULICS
In this chapter a short overview of the hydraulic system
that needs te be installed on a tractor will be given.
1.2.1 PRESSURE RELIEF VALVE
A pressure relief valve is mounted to the add-on part
of the open center manifold (Figure 3). This pressure
relief valve must be set to the maximum allowable
control pressure of the steering system. The default
setting of the pressure relief valve is about 180 bar.
Determine the maximum pressure of the steering
system before mounting the manifold. Follow the next
steps:
•Mount a pressure gauge, by making use of
a t-piece in the pressure line between the
hydraulic pump and the steering orbitrol.
•Steer the front wheels to one side and
keep steering until the maximum pressure
is reached.
•Read out the value on the pressure gauge.
After mounting the manifold. Set the maximum
pressure of the pressure relief valve, equal to the
maximum pressure of the steering system. Follow the
next steps:
•Mount a pressure gauge, by making use of a t-
piece in the pressure line between the
hydraulic pump and the manifold.
•Loosen the locking nut of the pressure relief
valve.
•Loosen the pressure relief valve two turns
counter clockwise.
•Steer the front wheels to one side, using the
Left/Right buttons of the CRx/Viper4+ ROS.
Keep steering until the maximum pressure is
reached.
•Read out the value on the pressure gauge.
•Adjust the pressure relief valve until the
pressure is equal to the pressure it was before
mounting the manifold.
•Secure the pressure relief valve with the
locking nut.
FIGURE 3 OPEN CENTER MANIFOLD

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STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
1.2.2 HYDRAULIC VALVE INSTALLATION
Figure 4 shows the manifold mounted onto a manifold
bracket with four M8 bolts. The manifold bracket is
preferably mounted at the left-hand side of the MTZ
tractor (Figure 7) because this is usually the side of the
tractor with the most space.
Method of mounting:
•Unscrew toolbox (Figure 5).
•Mount the Manifold Bracket (107-8000-062) to
the tractor frame on a holses showed on a
Figure 6.
•Install the Manifold valve to the bracket (107-
8000-062).
•Mount toolbox back (Figure 7).
Please note!:
Make sure the connectors of the valves and the
pressure sensor can still be connected after
mounting the manifold.
FIGURE 7 MANIFOLD BRACKET WITH A MANIFOLD AND
HURAILIC DRIVE UNIT MOUNTED ON MTZ
FIGURE 5 TOOLBOX
FIGURE 6 TRACTOR FRAME HOLSES FOR THE MANIFOLD
BRACKET MOUNT
FIGURE 4 MANIFOLD BRACKET WITH A
MANIFOLD AND HURAILIC DRIVE UNIT
MOUNTED

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Raven Industries Inc.
STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
1.2.3 HYDRAULIC INSTALLATION OPEN CENTER
The manifold v3 open center consists of the standard
load sense manifold v3 (p/n 334-8000-008) with an
add-on open center part (p/n 334-8000-012) (Figure
8).
MANIFOLD VALVE PARTS CONNECTION
Put 7 o-rings in grooves on manifold with p/n 334-
8000-008, install the second part of the valve body
with p/n 334-8000-012 on top of the first part and
screw them on 4 bolts like showed on a Figure 8.
Before mounting the manifold v3 valve on the
machine, install the proper fittings in the valve. This
prepares the valve for installation and simplifies the
hose connection process later in the procedure (Figure
9).
HOSES LIST
In tablet 1 is a list of the hose for connecting to the
manifold v3 valve and MTZ 892 tractor hydraulic
steering system.
Hole
Item Description
A
Hydraulic Hose-DKOL, M18*1.5 (F) (90°) to
-DK, M20*1,5 (F) (90°)-120 cm
B
Hydraulic Hose-DKOL, M18*1.5 (F) (45°) to-
DK, M20*1,5 (F) (90°)-120 cm
A1
Hydraulic Hose-DKOL, M18*1.5 (F) (90°) to-
DK, M20*1,5 (M)-120 cm
B1
Hydraulic Hose-DKOL, M18*1.5 (F) (45°) to-
DK, M20*1,5 (M)-120 cm
P
Hydraulic Hose-DKOL, M18*1.5 (F) (45°) to-
DK, M20*1,5 (F) (90°)-120 cm
P1
Hydraulic Hose-DKOL, M18*1.5 (F) (90°) to-
DK, M20*1,5 (M)-120 cm
T
Hydraulic Hose-DKOL, M18*1.5 (F) (90°) to-
DK, M24*1,5 (M)-120 cm
On the Figure 10 shows the connection diagram for
the MTZ 892 hydraulic steering system.
FIGURE 8 ADD-ON PART OF THE OPEN CENTER
MANIFOLD
FIGURE 9 MANIFOLD VALVE PORTS
FIGURE 10 CONNECTION DIAGRAM TO THE MTZ 892
HYDRAULIC STEERING SYSTEM
TABLET 1: HYDRAILIC HOSE

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STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
INSTALL THE LEFT, RIGHT AND PRESSURE STEERING
HOSES
On Figure 11 showed location the machine’s left and
right steering hoses on the top of the engine.
•Disconnect the left steering hose from the
steel line.
•Install steering hose DKOL, M18*1.5 (F) (90°)
to -DK, M20*1,5 (F) (90°)-120 cm between A
port on the Manifold valve and left steel line.
•Install steering hose DKOL, M18*1.5 (F) (90°)
to-DK, M20*1,5 (M)-120 cm between A1 port
on the Manifold valve and left rubber line.
•Disconnect the right steering hose from the
steel line.
•Install steering hose DKOL, M18*1.5 (F) (45°)
to-DK, M20*1,5 (F) (90°)-120 cm between B
port on the Manifold valve and right steel line.
•Install steering hose DKOL, M18*1.5 (F) (45°)
to-DK, M20*1,5 (M)-120 cm between B1 port
on the Manifold valve and right rubber line.
•Disconnect the preasure steering hose from
the steel line.
•Install steering hose DKOL, M18*1.5 (F) (45°)
to-DK, M20*1,5 (F) (90°)-120 cm between P
port on the Manifold valve and preasure steel
line.
•Install steering hose DKOL, M18*1.5 (F) (90°)
to-DK, M20*1,5 (M)-120 cm between P1 port
on the Manifold valve and preasure rubber
line.
INSTALL THE TANK HOSE
•Remove the tank port plug.
•Install tank hose DKOL, M18*1.5 (F) (90°) to-
DK, M24*1,5 (M)-120 cm between Tport on
the Manifold valve and the open tank port
Figure 13.
FIGURE 11 LEFT, RIGHT AND PREASURE STEERING HOSES
LOCATION
FIGURE 13 TANK PORT LOCATIONS
FIGURE 12 LEFT, RIGHT AND PREASURE STEERING HOSES
INSTALLED

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Raven Industries Inc.
STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
1.2.4 MOUNTING AND CONNECTING THE
HYDRAULIC DRIVE UNIT, DIN CONNECTOR
AND PRESSURE SENSOR
The Hydraulic Drive Unit bracket can be mounted to
the manifold (Figure 14). The Hydraulic Drive Unit can
then be fitted to the manifold bracket (Figure 15).
Important notes when mounting the Unit:
•Mount the Hydraulic Drive Unit with
connectors directed downwards to prevent the
ingress of water.
•Do not mount the Hydraulic Drive Unit too
close to parts which have a high temperature
(for example, the exhaust system of the
tractor).
FIGURE 14 THE HYDRAULIC DRIVE UNIT BRACKET
MOUNTED TO THE MANIFOLD
FIGURE 15 SIDE VIEW OF THE HYDRAULIC DRIVE
UNIT TO THE MANIFOLD

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STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
Connect the DIN connectors marked "Left" and “Right”
to the proportional valve. Connect the DIN connector
marked "Lock" to the shut-off valve (Figure 16).
Connect the 4-pin Phoenix M12 connector to the
pressure sensor of the manifold (Figure 17).
Please note!:
The torque of the pressure sensor in the
manifold V3 is 30 Nm. It is not necessary to
check this at delivery of an assembled
manifold. However, make sure, when replacing
the pressure sensor, that it is tightened with
the correct torque.
FIGURE 16 DIN CONNECTOR CONNECTION
FIGURE 17 CONNECTION TO THE PRESSURE SENSOR

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Raven Industries Inc.
STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
1.2.5 WHEEL ANGLE SENSOR INSTALATION
Axle Type:
On MTZ tractors, 2 types of the axles are most
common, with back cylinder and front cylinder (Figure
18, Figure 19).
The most convenient place to install WAS located on
Front Left Axle. Turn the machines front wheels to the
right to access the left front axle.
P/N
Description
063-8000-168
WAS ASY, BRCKT, 12V 180°, 35CM,
LONG (Figure 20)
117-8000-546
KIT, WAS LINK, M8 300, RAD-RAD
331-9000-022
EXHAUST CLAMP, M8, 38MM
107-0172-715
BRACKET, PLATE, U-BOLT, M8
107-8000-066
Hoeksensor bracket recht
Please note!:
At all times the triangles on the sensor housing
and sensor disc must be pointing in the same
direction!
FIGURE 19 AXCEL WITH BACK CYLINDER
FIGURE 20 WAS ASSEMBLY, BRACKET, 12V 180°, 35CM,
M12 CONNECTOR
TABLET 2: PARTS FOR WAS INSTALLATION
FIGURE 18 AXCEL WITH FRONT CYLINDER

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STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
Plate for WAS mounting:
Pre-prepare the generic flat bracket plate 107-8000-
066 with holes for installing the WAS with part number
063-8000-168 on the tractor axle. The plate will be
different on 2 types of the axle (Figure 21, Figure 22).
Plate for mounting the wheel angle sensor is installing:
•on front cylinder axle - from the back side of
the axle on a holes, showed on Figure 23.
•on back cylinder axle - on the top of the axle
on the holes of the cover for adjusting the
track gauge showed on Figure 24.
FIGURE 21 WAS MOUNTED ON FRONT CYLINDER AXLE
FIGURE 22 WAS MOUNTED ON BACK CYLINDER AXLE
FIGURE 23 PLACE FOR PLATE INSTALLATION-FRONT
CYLINDER AXLE
FIGURE 24 PLACE FOR PLATE INSTALLATION- BACK
CYLINDER AXLE

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Raven Industries Inc.
STEERING SYSTEM INSTALLATION | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS
Method of mounting:
•Install the wheel angle sensor to the plate.
•Mount the plate with WAS to the front axle
(Figure 21, Figure 22).
•Ball Linear Sensor Mounts Installation, (p/n
117-8000-546):
oCut the threaded rod to measure.
oInstall one hex nut, nylock, din985 (p/n
312-6001-001) and one angle joint, m8,
radial (p/n 321-8000-001) on each end
of the was threaded rod, m8x210 (p/n
311-8000-004) (Figure 25).
•Insert the bolt of the angle joint (p/n 321-
8000-001) through the center hole in the WAS
rod mounting bracket. Install one hex nut,
nylock, din985 (p/n 312-6001-001) on bolt of
the angle joint.
•Insert the second bolt of the angle joint (p/n
321-8000-001) through the center hole in the
bracket, plate, U-bolt (p/n 107-0172-715)
(Figure 26).
•Remove the nuts and clamp from the U-bolt
muffler clamp (P/N 311-9000-022) and install
the U-bolt around the tie rod with the legs of
the U-bolt pointing up.
•Reinstall the clamp on the legs of the U-bolt
(Figure 27).
•Insert the legs of the installed U-bolt through
the holes in the bracket, plate, U-bolt (P/N
107-0172-715).
•Secure the bracket, plate, U-bolt (P/N 107-
0172-715) to the exhaust clamp using two
nylon insert lock nuts.
•After mounting check the mechanism by
steering fully left and right.
o
FIGURE 25 SENSOR WITH BRACKETS
FIGURE 26 BRACKET, PLATE, U-BOLT
FIGURE 27 EXHAUST CLAMP INSTALLED