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rollease acmeda Easy Spring Wand User manual

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EASY SPRING WAND
ASSEMBLY MANUAL
April 2018
Page 1 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
CONTENTS
April 2018
This manual is to be read in conjunction with the Product Specifications manual
SECTION
NO.
DESCRIPTION
PAGE NO.
SECTION 1 − SYSTEM DETAILS 1.1
PART A – GENERAL SCHEMATIC 1.1
PART B – SYSTEM OPTIONS 1.2
– BOM & DEDUCTIONS 1.3
– FABRIC PREPARATION 1.5
SECTION 2 − ASSEMBLY 2.1
– TUBE 2.1
– CONTROL 2.6
– DISASSEMBLY (IF REQUIRED) 2.9
– SYSTEM UPGRADES 2.10
– PRE-TENSION 2.11
– PREPARE & PACK ASSEMBLIES FOR TRANSPORTATION & INSTALLATION 2.15
SECTION 3 − TROUBLESHOOTING 3.16
DISCLAIMER
INTRODUCTION
This assembly manual has been produced by Rollease Acmeda to supply the necessary information for safe and correct assembly of this system.
DISCLAIMER
Rollease Acmeda has used reasonable care in preparing the information included in this document, but makes no representations or warranties as to the completeness or
accuracy of the information. Information is supplied upon the condition that the persons receiving the information will make their own determination as to its suitability
for their purposes prior to use. Rollease Acmeda assumes no liability whatsoever for any damages incurred by you resulting from errors in or omissions from the
information included herein. Rollease Acmeda reserves the right to make changes without further notice to any products to improve reliability, function or design.
COPYRIGHT
COPYRIGHT ROLLEASE ACMEDA 2018
All rights reserved. No part of this document may be reproduced or utilized in any means, by any means, electronic or mechanical including photocopying, recordings, or
by any information storage or retrieval system, without the express permission from Rollease Acmeda.
Page 1.1 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
SECTION 1 − SYSTEM DETAILS
PART A
–
GENERAL SCHEMATIC
Rollease Acmeda Easy Spring Wand single roller system offers a high quality, aesthetically pleasing and technologically advanced
Wand or Shade controlled solution. The Shade will open to your preferred top location in a smooth and controlled motion, with
one simple touch.
Note: This configuration is primarily shown throughout manuals; right hand control, back roll.
The side of the wand control determines what handing the Shade is.
SYSTEM INDEX
1. Wand Control
2. Wand
3. Connector
4. Booster Universal
5. Booster Decelerator
6. Limiter – Single Stop
7. Aluminum Tube
8. Mounting Brackets
9. Bracket Covers
5
6
2
8
9
7
4
1
8
9
3
Page 1.2 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
PART B
–
SYSTEM OPTIONS
TUBE OPTIONS
1.5”
S45 LIGHT
S45 STANDARD
S45 HEAVY DUTY
LX BRACKET ADD ONS
CF90 CASSETTE FASCIA SUITE (INCLUDING EDGE)
MOUNTING RAIL EASY LINK
1.5” BRACKET ADD ONS
ROUND CASSETTE LINK SYSTEMS
NOTE: CASSETTE 100/120 BRACKETS REQUIRED
COLOR RANGE
Page 1.3 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
–
BOM & DEDUCTIONS
1.5” BRACKET
OPEN* CASSETTE 100 120^
RB12-2501-069138 Standard Bracket Set 1-1/2"
SLBCW Standard Bracket Cover Set 1
CASSETTE
100 120
RB12-2502-025138 Bracket for Cassette 100/120 - 38mm Set 1
RB12-3301-xxx138 Easy Spring Wand Control | LH Piece 1
RB12-9001-xxx090 Easy Spring Wand | Universal - 90cm Piece 1
RB12-3810-xxx038 Booster Connector | 1.5" (38mm) Piece 1
RB12-6102-xxx038 Limiter - Single Stop | Universal 1.5" Piece 1
RB12-7101-xxx138 Booster Decelerator | 1.5" LH - Blue Tail Piece 1
RB12-3301-xxx238 Easy Spring Wand Control | RH Piece 1
RB12-9001-xxx090 Easy Spring Wand | Universal - 90cm Piece 1
RBb12-3810-xxx038 Booster Connector | 1.5" (38mm) Piece 1
RB12-6102-xxx038 Limiter - Single Stop | Universal 1.5" Piece 1
RB12-7102-xxx238 Booster Decelerator | 1.5" RH - Red Tail Piece 1
RB12-3800-xxx038 Booster Univ. | SHORT 1.5"
RB12-3801-xxx038 Booster Univ. | LGT 1.5"
RB12-3802-xxx038 Booster Univ. | STD 1.5"
RB12-3803-xxx038 Booster Univ. | HD 1.5"
OPEN* CASSETTE 100 120^
RB91-1232-xxxLLL D30 SILENT Medium Bottom Rail mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
RB91-2133-xxx002 D30 Medium Bottom Rail End Caps LH & RH Set 1
RB92-1501-001100 15mm Flat Spline
RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE
RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES
VB05-0301-xxxLLL Base Rail Weight Rod mm [inch] 0 or 1 W - 62mm [2.44"] W - 62mm [2.44"]
SB91-0011-050500 Fabric Brus h mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
RB91-1205-xxxLLL Flat Aluminium Bottom Rail mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
RB91-2105-xxx001 Flat Bottom Rail End Caps Set 1
RB92-1001-001100 10mm Flat Spline mm [inch]
RB92-1002-001075 10mm Flat Spline - D/S MP-HR TAPE mm [inch]
RB92-1003-001075 10mm Flat Spline - D/S MP-HR TAPE B/SIDES mm [inch]
SB91-0011-050500 Fabric Brus h mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
VB05-0301-xxxLLL Base Rail Weight Rod mm [inch] 0 or 1 W - 62mm [2.44"] W - 62mm [2.44"]
SB06-0201-xxxLLL F4115 Flat Heavy Duty Bottom Rail mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
SB06-0201-xxxLLL F4115 Flat Heavy Duty End Cap Set 1
RB92-1501-001100 15mm Flat Spline mm [inch]
RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE mm [inch]
RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES mm [inch]
SB91-0011-050500 Fabric Brus h mm [inch] W - 36mm [1.42"] W - 33mm [1.3"]
VB05-0301-xxxLLL Base Rail Weight Rod mm [inch] 0 or 1 W - 62mm [2.44"] W - 62mm [2.44"]
RB91-1226-xxxLLL Oval Aluminium Bottom Rail mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
RB91-2126-xxx001 Oval Bottom Rail End Cap Set 1
RB92-1001-001100 10mm Flat Spline mm [inch]
RB92-1002-001075 10mm Flat Spline - D/S MP-HR TAPE mm [inch]
RB92-1003-001075 10mm Flat Spline - D/S MP-HR TAPE B/SIDES mm [inch]
VB05-0301-xxxLLL Base Rail Weight Rod mm [inch] 0 or 1 W - 62mm [2.44"] W - 62mm [2.44"]
RB91-1203-xxxLLL Round Aluminium Bottom Rail mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
RB91-2104-xxx022 Round Slimline Bottom Rail End Cap Set 1
RB92-1501-001100 15mm Flat Spline
RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE
RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES
VB05-0301-xxxLLL Base Rail Weight Rod mm [inch] 0 or 1 W - 62mm [2.44"] W - 62mm [2.44"]
RB91-1215-xxxLLL Mini Aluminium Bottom Rail mm [inch] 1 W - 36mm [1.42"] W - 33mm [1.3"]
RB91-2115-xxx002 mini Bottom Rail End Cap Set 1
RB92-0901-001100 9mm Flat Spline
RB92-0901-001075 9mm Flat Spline - D/S MP-HR TAPE
RB92-0901-001075 9mm Flat Spline - D/S MP-HR TAPE B/SIDES
VB05-0301-xxxLLL Base Rail Weight Rod mm [inch] 0 or 1 W - 62mm [2.44"] W - 62mm [2.44"]
RTEA-4T05-000580/RTEA4Txx Rollease Tube + M/P Tape | 1-1/2" mm [inch]
TAPE36 Multi-Purpose Double Sided Tape 1/2" mm [inch]
TAPE361 Multi-Purpose Double Sided Tape 1" mm [inch]
Fabric Width mm [inch] W - 36mm [1.42"] W - 33mm [1.3"]
Fabric Drop mm [inch] D + 150mm [5.9"]
^No Covers - If covers required add an extra 5mm [0..20"] to deduction
*No Covers - If covers required add an extra 4mm [0.16"] to deduction
D + 150mm [5.9"]
W - 36mm [1.42"]
BOOSTER
W - 36mm [1.42"]
W - 36mm [1.42"]
W - 36mm [1.42"]
W - 36mm [1.42"]
Piece 1
INSTALL
PART NUMBER DESCRIPTION U.O.M QTY
Set 1
CONTROL OPTIONS
W - 36mm [1.38"]
WAND - LH
WAND - RH
FABRIC
NOT SUPPLIED 1
mm [inch] 1
1
TUBE
1
1
mm [inch] 1
mm [inch] 1
BOTTOM RAIL
W - 33mm [1.3"]
W - 33mm [1.3"]
OPEN BLIND
1.5" BRACKET
1.5" BRACKET
DEDUCTION
W - 33mm [1.3"]
W - 33mm [1.3"]
W - 33mm [1.3"]
W - 33mm [1.3"]
W - 33mm [1.3"]
1
W - 36mm [1.42"]
Page 1.4 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
VX LX BRACKET
OPEN MOUNTING RAIL* CF90
RB12-2503-xxx140 Single Stop Limiter LX Bracket Set Set 1
RB08-4151-xxx040 VX/LX Bracket Cover Caps | S40/45 Set 1
RB12-2503-xxx010 Single Stop Limiter LX Bracket Set Set 1
RC02-0203-001090 Easy Spring Wand Guide CF90 | RH & LH Set 1
RB12-2503-xxx040 Single Stop Limiter LX Bracket Set Set 1
RB88-2051-xxxLLL MKII Mounting Rail | Bas e 50 VX/LX Set W - 4mm [0.16"]^
RB88-4151-xxx040 VX/LX Bracket Cover Caps - MKII Mouting Rail Set
RB88-2092-xxx001 Mounting Rail - Slimline Spring Clip Bracket Set
HD82-1904-025010 Screw - Self Tapper, C/Sunk Head, #4 x 3/8 Set 4
RB12-3301-xxx138 Easy Spring Wand Control | LH Piece 1
RB12-4510-xxx045 Connector | S45
RB12-9001-xxx090 Easy Spring Wand | Universal - 90cm Piece 1
RB12-6101-xxx045 Limiter - Single Stop | Univers al S45 Piece 1
RB12-7101-xxx145 Boos ter Decelera tor | S45 LH - Blue Tail Piece 1
RB12-3301-xxx238 Easy Spring Wand Control | RH Piece 1
RB12-4510-xxx045 Connector | S45
RB12-9001-xxx090 Easy Spring Wand | Universal - 90cm Piece 1
RB12-6101-xxx045 Limiter - Single Stop | Univers al S45 Piece 1
RB12-7102-xxx245 Boos ter Decelera tor | S45 RH - Red Tail Piece 1
RB12-4500-xxx045 Boos ter Univ. | SHORT S45
RB12-4501-xxx045 Boos ter Univ. | LGT S45
RB12-4502-xxx045 Boos ter Univ. | STD S45
RB12-4503-xxx045 Boos ter Univ. | HD S45
OPEN MOUNTING RAIL* CF90
RB91-1232-xxxLLL D30 SILENT Medium Bottom Rail mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
RB91-2131-xxx002 D30 Medium Bottom Rail End Caps LH & RH Set 1
RB92-1501-001100 15mm Flat Spline
RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE
RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES
VB05-0301-xxxLLL Ba se Rail Weight Rod mm [inch] 0 or 1 W - 65mm [2.56"] W - 72mm [2.83"]
SB91-0011-050500 Fabric Brush mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
RB91-1205-xxxLLL Flat Aluminium Bottom Rail mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
RB91-2105-xxx001 Flat Bottom Rail End Caps Set 1
RB92-1001-001100 10mm Flat Spline mm [inch]
RB92-1002-001075 10mm Flat Spline - D/S MP-HR TAPE mm [inch]
RB92-1003-001075 10mm Flat Spline - D/S MP-HR TAPE B/SIDES mm [inch]
SB91-0011-050500 Fabric Brush mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
VB05-0301-xxxLLL Ba se Rail Weight Rod mm [inch] 0 or 1 W - 65mm [2.56"] W - 72mm [2.83"]
SB06-0201-xxxLLL F41mm [1.61"]15 Fla t Heavy Duty Bottom Rail mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
SB06-0201-xxxLLL F41mm [1.61"]15 Flat Heavy Duty End Cap Set 1
RB92-1501-001100 15mm Flat Spline mm [inch]
RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE mm [inch]
RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES mm [inch]
SB91-0011-050500 Fabric Brush mm [inch] W - 34mm [1.34"] W - 42mm [1.65"]
VB05-0301-xxxLLL Ba se Rail Weight Rod mm [inch] 0 or 1 W - 65mm [2.56"] W - 72mm [2.83"]
RB91-1226-xxxLLL Oval Aluminium Bottom Rail mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
RB91-2126-xxx001 Oval Bottom Rail End Cap Set 1
RB92-1001-001100 10mm Flat Spline mm [inch]
RB92-1002-001075 10mm Flat Spline - D/S MP-HR TAPE mm [inch]
RB92-1003-001075 10mm Flat Spline - D/S MP-HR TAPE B/SIDES mm [inch]
VB05-0301-xxxLLL Ba se Rail Weight Rod mm [inch] 0 or 1 W - 65mm [2.56"] W - 72mm [2.83"]
RB91-1203-xxxLLL Round Aluminium Bottom Rail mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
RB91-2104-xxx022 Round Slimline Bottom Rail End Cap Set 1
RB92-1501-001100 15mm Flat Spline
RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE
RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES
VB05-0301-xxxLLL Ba se Rail Weight Rod mm [inch] 0 or 1 W - 65mm [2.56"] W - 72mm [2.83"]
RB91-1215-xxxLLL Mini Aluminium Bottom Rail mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
RB91-2115-xxx002 mini Bottom Rail End Cap Set 1
RB92-0901-001100 9mm Flat Spline
RB92-0901-001075 9mm Flat Spline - D/S MP-HR TAPE
RB92-0901-001075 9mm Flat Spline - D/S MP-HR TAPE B/SIDES
VB05-0301-xxxLLL Ba se Rail Weight Rod mm [inch] 0 or 1 W - 65mm [2.56"] W - 72mm [2.56"]
RB93-0443-xxxLLL S45 | LIGHT T-SPLINE Alum. Tube mm [inch]
RB93-0444-xxxLLL S45 | STD T-SPLINE Alum. Tube mm [inch]
RB93-0449-xxxLLL S45 | HD T-SPLINE Alum. Tube mm [inch]
RB92-0404-311215 T-Spline Slide-on mm [inch] 1
Fabric Width mm [inch] W - 34mm [1.34"] W - 42mm [1.65"]
Fabric Drop mm [inch]
^No Covers - If covers required add an extra 2mm [0.08"] to deduction
W - 34mm [1.34"] W - 42mm [1.65"]
PART NUMBER DESCRIPTION U.O.M QTY DEDUCTION
VX LX BRACKET
Piece 1
1 W - 34mm [1.34"] W - 42mm [1.65"]
1
OPEN BLIND
CF90
WAND - RH
CONTROL OPTIONS
BOOSTER
1 W - 34mm [1.34"] W - 42mm [1.65"]
VX LX BRACKET
WAND - LH
1 W - 34mm [1.34"] W - 42mm [1.65"]
W - 34mm [1.34"] W - 42mm [1.65"]
*No Covers - If covers required add an extra 2mm [0.08"] to deduction off Width, ie. (W-29mm [1.14"]) = [ W-(29mm [1.14"]+2mm [0.08"]) = W-34mm [1.34"]]
TUBE 1
1
FABRIC NOT SUPPLIED 1 D + 150mm [5.9"]
INSTALL
MOUNTING
RAIL
W - 42mm [1.65"]
BOTTOM RAIL
mm [inch]
mm [inch] 1 W - 34mm [1.34"] W - 42mm [1.65"]
mm [inch] 1 W - 34mm [1.34"]
Page 1.5 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
–
FABRIC PREPARATION
STEP 1 (IF USING SPLINE TO ATTACH FABRIC TO TUBE) – ATTACH AND SECURE SPLINE FOR TUBE
NOTE: Spline can be attached to fabric via welding, stapling or double
-
sided tape
STEP 2 – SECURE SPLINE FOR WEIGHT BAR USING STAPLES*
*Recommended when using one wrap on the spline
Page 2.1 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
SECTION 2 − ASSEMBLY
–
TUBE
STEP 1 – SLIDE FABRIC INTO TUBE WHEN USING T-SPLINE
ALTERNATE ASSEMBLY: Fabric can be attached on the tube using double sided tape ( min 2 full wraps of fabric on the tube)
STEP 2 – SLIDE BOTTOM RAIL ONTO FABRIC
NOTE: Refer to “ATTACHING FABRIC WITH FLAT SPLINE TO BOTTOM RAIL” document for spline installation instructions
Optional: Insert Ballast (if additional weight is required to improve appearance of fabric)
STEP 3 – INSERT BOTTOM RAIL END CAPS
Page 2.2 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
STEP 4A – ADJUST WAND LENGTH (OPTIONAL)
Standard Assembled length (with bottom cap attached) =
905mm +5/-2mm (35.6” +0.2/-0.08”)
For shorter Shade drops, the aluminium wand can be cut to the
desired length before attaching the bottom cap.
Note, ensure to cut wand at end without the cross drilled hole.
Remove all sharp edges and burrs before attaching bottom cap.
STEP 4B – ATTACH BOTTOM CAP TO WAND
VISUAL CHECK : ENSURE TO ASSEMBLE CAP ON CORRECT END (WITHOUT CROSS DRILL HOLE)
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




ENSURE CAP IS FULLY ASSEMBLED ONTO SHAFT USING A MALLET (DO NOT DAMAGE OR DISTORT THE WAND OR CAP)
VISUAL CHECK : ENSURE CAP IS FULLY ENAGED ON THE WAND ( IT SHOULD NOT BE POSSIBLE TO REMOVE CAP BY HAND)
NOTE : MAXIMUM LENGTH OF ASSEMBLED WAND SHOULD NOT BE GREATER THAN ALUMINIUM WAND LENGTH + 5MM
Page 2.3 EASY SPRING WAND Assembly Manual | April 2018
Copyright 2018 | Rollease Acmeda Group
STEP 4C – ATTACH WAND TO CONTROL
Prepare to insert aluminium wand into the top cap.
The wand is easier to insert into the top cap if the inner plug is in
the right place.
Before inserting the wand, align the holes in the wand so they
are between the slots of the top cap.
Hold the top cap and push the wand firmly and fully into the cap.
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

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