rollease acmeda Zipscreen Extreme User manual



ZIPSCREENEXTREME
INSTALLATIONMANUAL

April2018


CONTENTS

ThismanualistobereadinconjunctionwiththeProductSpecifications&Assemblymanual

SECTIONNO.DESCRIPTIONPAGENO.

SECTION1−ITEMSREQUIRED1.1
PARTA–PREPARINGINSTALLATIONSPACE1.4
SECTION2−INSTALLATION2.1
PARTA–BOX190BRACKETINSTALLATION–AUONLY2.1
PARTB–BLINDINSTALLATIONFOROPENBRACKET&BOX1902.3
PARTC–SIDEGUIDEINSTALLATIONFOROPENBRACKET&BOX1902.6
SECTION3−TROUBLESHOOTING3.1










DISCLAIMER
INTRODUCTION
ThisInstallationmanualhasbeenproducedbyRolleaseAcmedatosupplythenecessaryinformationforsafeandcorrectinstallationofthissystem.
INSTALLERSRESPONSIBILITY
Beforeinstalling,pleaseread&ensureyouunderstandthesafetyinformationandinstallationinstructionsasdefinedinthisinstallationmanual.
Ifyoudonotfullyunderstandtheseinstructions,contactRolleaseAcmedaforclarificationbeforeinstalling.
TheInstallerisresponsibletoensurethatallinstallationpersonnelhavebeenadequatelytrainedonthesafe&correctinstallationandoperation.
TheInstallerisresponsibletoensurethataJobSafetyAnalysisorSafeWorkMethodStatementiscompletedpriortoinstallationtoidentifyhazards,todetermine
appropriateriskcontrolmeasuresandtoimplementthecontrolmeasures.
TheInstallerisresponsibletoensurethatsupportingstructuresaresoundandcanadequatelysupporttheload.
TheInstallerisresponsibletoensurethatthedevisesusedtoanchortheproducttothesupportingstructurearesuitablefortheapplication.
SAFETYINFORMATION
EnsureJobSafetyAnalysis/SafeWorkMethodStatementiscompletedandactionstoreducerisksareimplemented.
EnsurethatelectricalworksaredoneonlybyaLICENSEDELECTRICIAN.
DONOTmodifyanyofthecomponentsofthissystem.
PERSONNELREQUIREMENTS
Onlysuitablytrained/qualifiedpersonnelshouldundertakeinstallation.
DISCLAIMER
RolleaseAcmedahasusedreasonablecareinpreparingtheinformationincludedinthisdocument,butmakesnorepresentationsorwarrantiesastothecompletenessor
accuracyoftheinformation.Informationissuppliedupontheconditionthatthepersonsreceivingtheinformationwillmaketheirowndeterminationastoitssuitability
fortheirpurposespriortouse.RolleaseAcmedaassumesnoliabilitywhatsoeverforanydamagesincurredbyyouresultingfromerrorsinoromissionsfromthe
informationincludedherein.RolleaseAcmedareservestherighttomakechangeswithoutfurthernoticetoanyproductstoimprovereliability,functionordesign.
COPYRIGHT
COPYRIGHT©ROLLEASEACMEDA2018
Allrightsreserved.Nopartofthisdocumentmaybereproducedorutilisedinanymeans,byanymeans,electronicormechanicalincludingphotocopying,recordings,or
byanyinformationstorageorretrievalsystem,withouttheexpresspermissionfromRolleaseAcmeda.


Page1.1ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


SECTION1−ITEMSREQUIRED

TOOLSREQUIRED
Drill
DrillBits–3.2mm
ScrewDriver–PhilipsHead/FlatHead
MeasuringTape
Pencil
Allenkeyset
Spiritlevel

ADDITIONALITEMSREQUIRED(NOTSUPPLIED)
ToassembleaZIPSCREENEXTREME,thefollowingnon‐stockeditemsarerequired:

Screw(forBracket):M10–Typeandlengthindicativeofmountingsurface
Screw:SelfTapper,TypeAB,Phillips,PanHead,#6x5/8"S/S
Screw:SelfTapper,TypeAB,Phillips,PanHead,#6x3/8"S/S
Rivet:DomeHead,BodyDiameter4mm,GripRange4.8–6.4,S/S
DrillDiameterfor4mmrivets





Page1.2ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


BLINDITEMSREQUIRED–BOX190–AUONLY




















5
4
3
Checkyouhaveallblinditems:
1.Completeblind
2.Box190BracketAssembly
3.Innerrailassembly(x2)
4.UmountingRail(x2)
5.Fixingrail(x2)–(FaceFixInstallationOnly)
6.Rivetsandscrews(asrequired)
7.Box190FrontCoverExtrusion

2
7
1
6


Page1.3ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


BLINDITEMSREQUIRED–OPENBRACKETS













Checkyouhaveallblinditems;
1.Completeblind
2.Bracketsets
3.Innerrailassembly(x2)
4.UmountingRail(x2)
5.Fixingrail(x2)–(
FaceFixInstallationOnly) 
6.Rivetsandscrews(asrequired)



1
2
6
3
4
5


Page1.4ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


PARTA–PREPARINGINSTALLATIONSPACE

NOTE:AvoidinstallingZipscreenExtremeinwindyconditions.

STEP1–CHECKFOROBSTRUCTIONS
Checkforanyobstructionsthatmayinterfereininstallation.
e.g.IfthereisanarchitraveatthebottomofapostthattheZipscreenExtremeistobeinstalledinto,ensureyoupreparethe
spacefortheinstallation.
Thismaymeanthattheinstallerneedstocutintothearchitravetomakeroomforthesiderails.

STEP2–CHECKTOPOFINSTALLATIONISLEVEL
Ifun‐evengotostep3.
Iflevelgotostep4.










STEP3–PACKANDLEVELTOPOFINSTALLATIONTOSMALLESTDROPDIMENSION
D=Dropofblind

NOTE:Insomeinstances,whenthetopislevel,D1&D2willnotbeequalasthereis
anunevenground.

EnsurethesmallestvalueofD1&D2=BlindDrop(Dspecifiedininitial
measurement)

Wherethereisunevenground,siderailsmaybesuppliedindifferentlengthsfora
betteraestheticalfinishtoblind.
 


Page1.5ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP4–CHECKHORIZONTALINSTALLATIONDIMENSIONSATTOP,CENTRE&BOTTOM
W=Widthofblind

IfW1,W2&W3areequalorwithin7mmofeachother,proceedtoStep6
forSideFixapplicationsorStep7forFaceFixapplications.

IfW1,W2&W3arenotequalorwithin7mmofeachother,reviewthe
scenariosoutlinedinStep5anddetermineifandwherepackingisrequired.

STEP5–PACKINSTALLATIONWIDTHTOBLINDWIDTHMEASUREMENT
SCENARIOPACKINGDETAILS
1.



W3isgreaterthanW1andW2

Determinedimensionxoneachside.
IfX1orX2islessthan7,nopackingisnecessary(however,a
squarespacewillprovidegreaterflexibilitywiththerestofthe
installation).

Ifxisequaltoorgreaterthan7,packingisrequired.Packout
thelargestdimensions(W3)tobewithin7mmofthesmallest
dimension(W1).
EnsureW1=BlindWidth
(Blindwidthisspecifiedininitialcheckandmeasure).

ProceedtoStep6forSideFixapplicationsorStep7forFaceFix
applications.

2.



W1isgreaterthanW2andW3
Packspacesothatthetopisequaltoorwithin7mmofthe
smallestdimension(W3).
EnsureW3=BlindWidth
(Blindwidthisspecifiedininitialcheckandmeasure).

ProceedtoStep6forSideFixapplicationsorStep7forFaceFix
applications.
 


Page1.6ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


3.















W2isgreaterthanW1andW3
Packspacesothatthelargestdimension(W2)tobeequaltoor
within7mmofsmallestdimension(W1orW3).
Ensuresmallestdimension=BlindWidth
(Blindwidthisspecifiedininitialcheckandmeasure).

IfW1andW3sizesaredifferent,minorpackingmayalsobe
requiredattheselocations.

ProceedtoStep6forSideFixapplicationsorStep7forFaceFix
applications.

STEP6–CHECKSIDESOFINSTALLATIONARELEVEL(FORSIDEFIXAPPLICATIONSONLY)







Ifun‐even,refertopackingevaluationontheright.

Iflevel,gotoStep7.

Determinedimensionxoneachside.



IfX1orX2islessthan7mm,nopackingnecessary(however,a
squarespacewillprovidegreaterflexibilitywiththerestofthe
installation).

IfX1orX2isequaltoorgreaterthan7mm,packingisrequired.
Packoutthesidessotheyarelevelorwithin7mmofW1.
EnsurethefinishedW1width=BlindWidth.
(BlindWidthisspecifiedininitialcheckandmeasure).

STEP7–CHECK&ENSURETHEINSTALLATIONSPACEISLEVEL&SQUARE(WITHINALLOWABLETOLERANCE)




Page2.1ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


SECTION2−INSTALLATION

PARTA–BOX190BRACKETINSTALLATION–AUONLY

BOX190–INSTALLBRACKETSTOWALL/CEILINGUSINGAPPROPRIATEFIXINGSTOSUITAPPLICATION
FaceFix

SideFix

TopFix

NOTE:
Ensurebracketsarealignedandlevel.
Measurebracketsendtoendtoconfirmmeasurementiscorrect.
 
USEHOLESINBRACKETASGUIDE
USEHOLESINBRACKETASGUIDE
USEPRE‐DRILLEDHOLESINRE01‐1105‐xxx100ASGUIDE
‐REFERTOASSEMBLYMANUAL


Page2.2ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)



OPENBRACKETS–INSTALLBRACKETSTOWALL/CEILINGUSINGAPPROPRIATEFIXINGSTOSUITAPPLICATION
FaceFix
 
SideFix

TopFix

NOTE:
Ensurebracketsarealignedandlevel.
Measurebracketsendtoendtoconfirmmeasurementiscorrect.
 


Page2.3ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


PARTB–BLINDINSTALLATIONFOROPENBRACKET&BOX190

STEP1–TEMPORARILYREMOVESCREWFROMZAMAKADAPTORLOCKINGRING
 

STEP2–TEMPORARILYREMOVENUTANDBOLTFROMIDLERADAPTOR
 

STEP3–MOUNTMOTORENDTOBRACKET

NOTE:HeadofmotorwillclipintoadaptorviaLockingRing.Ifthisprovesdifficult,removeLockingRingfromadaptor,attach
motor,andthenre‐applyLockingRing.


 


Page2.4ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP4–MOUNTIDLERENDTOBRACKET






STEP5–SECURERETAININGSCREWOFZAMAKADAPTORLOCKINGRING



STEP6–RUNBLINDDOWN


Fasten
idlerusing
screwand
locknut


Page2.5ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP7–ADJUSTFABRICSOTHATITISCENTREDWITHSYSTEM




STEP8–TESTBLINDOPERATION

Ensurewiringiscorrectandmotorisoperatingcorrectly.


 


Page2.6ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


PARTC–SIDEGUIDEINSTALLATIONFOROPENBRACKET&BOX190

STEP1–MOUNTFIXINGRAILTOWALLONBOTHSIDES(FORFACEAPPLICATIONSONLY)
NOTE:FASTENERSMUSTBESUITABLEFORFIXINGTOSUBSTRATE
 
TOPVIEWSIDEVIEW
 
Note:
●FixingRailprotrudesfromtheprofileofbracket.
●EnsurethetopofFixingRailislocatedagainstthebracket.

 


Page2.7ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP2–ALIGNUMOUNTINGRAILINTOBRACKETCUT‐OUTANDMOUNTTOFIXINGRAIL
NOTE:USESUITABLESCREWSORRIVET
S

BOTTOMVIEWSIDEVIEW










Page2.8ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP3–REMOVESTOPSFROMTHEFUNNELINTHEINNERRAILS
Useaflatheadscrewdrivertoprybothstopsout.



STEP4–SWINGINNERRAILINTOTHEUMOUNTINGRAILONANANGLE


NOTE:Repeatonoppositeside.

STEP5–SECURESTOPSBACKINTOFUNNEL

 




NOTE:Ifthereisinadequateaccesstothebackoftheblindre‐attachstops,addonlytothefrontoftheblindonbothends.
 
Note:FeedzipintoInnerRailfunnelwhile
aligningwithU‐MountingRail.



Page2.9ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP6–RUNBLINDUPANDDOWNTOALLOWINNERRAILTOMOVEINTONATURALPOSITION


NOTE:Theinnerrailsshouldsitparallelwiththeziptoavoidstrainorjammingoftheblindduringoperation.Ensurethezipis
runninginsidetheinnerrailonbothsides.

STEP7–SECUREINNERRAILSTOTHEU–MOUNTINGRAIL


NominalInnerRail“x”dimension
BOX190OpenBrackets
52mm(2.047”)49mm(1.929”)

 
Thedistancebetweentheweightbarendcap
andtheedgeoftheinnerrailshouldalwaysbe
between3.5mm–5.5mm(0.138”–0.217”).

Screw/rivetInnerRailatcentralposition. 
X

mm

0.138”‐0.217”
5.906”


Page2.10ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP8–MOUNTSECONDFIXTUREINTOTHEU‐MOUNTINGRAIL
RunblinddownandsecuretheInnerRailatthebottomoftheblindonbothsides.

STEP9–FIXREMAININGSIDEGUIDESCREWSANDSECURE
NOTE:USESCREWSORRIVETS
 



Page2.11ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP10–TESTOPERATIONANDAPPEARANCEOFBLIND
ChecktheInnerRailsarelevelandparrallel.



Runtheblinddown.







Checkthereisalways3.5–5.5mmgapbetween
theedgeoftheweightbarendcapandtheinner
ailonbothsides.



Page2.12ZIPSCREENEXTREMEInstallationManual|April2018
©Copyright2018|AllRightsReservedRolleaseAcmeda(InternationalGroup)


STEP11–TESTOPERATIONANDAPPEARANCEOFSHADE–BOX190–AUONLY
ChecktheInnerRailsarelevelandparrallel.



Runtheshadedown.



Checkthereisalways3.5mm(0.14”)–5.5mm
(0.22”)gapbetweentheedgeoftheweightbar
endcapandtheinnerailonbothsides.
