rollease acmeda Zipscreen Extreme User manual

ZIPSCREEN EXTREME
INSTALLATION MANUAL

CONTENTS
DISCLAIMER
INTRODUCTION
This Installation manual for Zipscreen Extreme has been produced by Rollease Acmeda to supply the necessary information for the safe and correct installation of
Zipscreen Extreme.
DISCLAIMER
Rollease Acmeda has used reasonable care in preparing the information included in this document, but makes no representations or warranties as to the
completeness or accuracy of the information. Information is supplied upon the condition that the persons receiving the information will make their own
determination as to its suitability for their purposes prior to use. Rollease Acmeda assumes no liability whatsoever for any damages incurred by you resulting from
errors in or omissions from the information included herein. Rollease Acmeda reserves the right to make changes without further notice to any products to improve
reliability, function or design.
COPYRIGHT
COPYRIGHT © ROLLEASE ACMEDA
All rights are reserved. No part of this document may be reproduced or utilised in any means, by any means, electronic or mechanical including photocopying,
recordings, or by any information storage or retrieval system, without the express permission from Rollease Acmeda.
SECTION 1  INSTALLATION PREPARATION
3
TOOLS & ADDITIONAL ITEMS REQUIRED ...........................................................................................................3
PREASSEMBLED SHADE COMPONENTS ...........................................................................................................3
PREPARING INSTALLATION SPACE ...........................................................................................................4
SECTION 2  INSTALLATION
7
BRACKET INSTALLATION | BOX 190 ...........................................................................................................7
BRACKET INSTALLATION | OPEN ........................................................................................................................8
SHADE INSTALLATION FOR BOTH BOX 190 & OPEN BRACKET ...................................................................9
SIDE GUIDE INSTALLATION FOR BOTH BOX 190 & OPEN BRACKET ...................................................10
BOX 190 ONLY  FRONT COVER ......................................................................................................................14
SECTION 3  TROUBLESHOOTING
15

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ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
PRE-ASSEMBLED SHADE COMPONENTS
TOOLS & ADDITIONAL ITEMS REQUIRED
BOX 190 OPEN BRACKETS
SECTION 1  INSTALLATION PREPARATION
TOOLS REQUIRED
• Drill
• Drill Bits – 3.2mm
• Screw Driver – Philips Head / Flat Head
• Measuring Tape
• Pencil
• Allen Key Set
• Spirit level
ADDITIONAL ITEMS REQUIRED  NOT SUPPLIED
To assemble a ZIPSCREEN EXTREME, the following non-stocked items may be required:
• Screw (For Bracket): M10 – Type and length indicative of mounting surface
• Screw: Self Tapping – Type AB Phillips, Pan Head #6 x ⁄”, Stainless Steel
• Screw: Self Tapping – Type AB Phillips, Pan Head #6 x ⁄”, Stainless Steel
• Rivet: Dome Head, Body Diameter 4mm, Grip Range 4.8 - 6.4, Stainless Steel
• Drill Diameter for 4mm rivets
CHECK SHADE ITEMS:
• Shade Tube Assembly
• Box 190 Bracket Assembly
• Box 190 Front Cover
• Inner Rail Assembly x2
• U Mounting Rail x2
• Fixing Rail (Face Fix ONLY) x2
• Rivets & Screws (as required)
CHECK SHADE ITEMS:
• Shade Tube Assembly
• Bracket Assemblies
• Inner Rail Assembly x2
• U Mounting Rail x2
• Fixing Rail (Face Fix ONLY) x2
• Rivets & Screws (as required)

D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
D1 D2
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2020 © Copyright All Rights Reserved Rollease Acmeda
PREPARING INSTALLATION SPACE
STEP 2  CHECK TOP OF INSTALLATION IS LEVEL
STEP 3  PACK & LEVEL TOP OF INSTALLATION TO SMALLEST DROP DIMENSION
STEP 4  CHECK HORIZONTAL INSTALLATION DIMENSION AT TOP, CENTRE & BOTTOM
SECTION 1  INSTALLATION PREPARATION
If un-even, go to STEP 3
If level, go to STEP 4
D = Drop of Shade
NOTE: In some instances, when the drop is level, D1 & D2 will not be equal as there is uneven ground.
Ensure the smallest value of D1 & D2 = Shade Drop ID specified in initial measurement
W = Width of blind
If W1, W2 & W3 are equal or within 7mm of each other, proceed to STEP 6 for Side Fix
applications or STEP 7 for Face Fix applications.
If W1, W2 & W3 are not equal or within 7mm of each other, review the scenarios
outlined in STEP 5 and determine if and where packing is required.
STEP 1  CHECK FOR OBSTRUCTIONS
Check for any obstructions that may interfere in installation.
e.g. If there is an architrave at the bottom of a post that the Zipscreen Extreme is to be installed into, ensure you prepare the
space for the installation.
This may mean that the installer needs to cut into the architrave to make room for the side rails.
NOTE: AVOID INSTALLING ZIPSCREEN EXTREME IN WINDY CONDITIONS

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ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
PREPARING INSTALLATION SPACE
SECTION 1  INSTALLATION PREPARATION
STEP 5  PACK INSTALLATION WIDTH TO SHADE WIDTH MEASUREMENT
SCENARIO:
SCENARIO:
SCENARIO:
PACKING DETAILS:
PACKING DETAILS:
PACKING DETAILS:
W3 is greater than W1 & W2
If X1 or X2 is less than 7, no packing is necessary (however, a square space will
provide greater flexibility with the rest of the installation).
If x is equal to or greater than 7, packing is required. Pack out the largest dimensions
(W3) to be within 7mm of the smallest dimension (W1).
Ensure W1 = Blind Width
(Blind width is specified in initial check and measure).
Proceed to STEP 6 for Side Fix applications or STEP 7 for Face Fix applications.
W1 is greater than W2 & W3
Pack space so that the top is equal to or within 7mm of the smallest dimension (W3).
Ensure W3 = Blind Width
(Blind width is specified in initial check and measure).
Proceed to STEP 6 for Side Fix applications or STEP 7 for Face Fix applications.
W2 is greater than W1 & W3
Pack space so that the largest dimension (W2) to be equal to or within 7mm of
smallest dimension (W1 or W3).
Ensure smallest dimension = Blind Width
(Blind width is specified in initial check and measure).
If W1 and W3 sizes are different, minor packing may also be required at these
locations.
Proceed to STEP 6 for Side Fix applications or STEP 7 for Face Fix applications.

D1 D2
D1 D2
D1 D2
Page. 6 ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
PREPARING INSTALLATION SPACE
SECTION 1  INSTALLATION PREPARATION
STEP 6  CHECK SIDES OF INSTALLATION ARE LEVEL (FOR SIDE FIX APPLICATIONS ONLY)
STEP 7  CHECK & ENSURE THE INSTALLATION IS LEVEL & SQUARE
If X1 or X2 is less than 7mm, no packing necessary (however, a square space will
provide greater flexibility with the rest of the installation).
If X1 or X2 is equal to or greater than 7mm, packing is required.
Pack out the sides so they are level or within 7mm of W1.
Ensure the finished W1 width = Blind Width.
(Blind Width is specified in initial check and measure).

CEILING
157mm (6.18")
123mm (4.84")
BACK
27mm (1.06")
156mm (6.14")
4x
12mm (0.47")
34mm (1.34")
34mm (1.34")
95.50mm (3.76")
62mm (2.44")
102mm (4.02")
47mm (1.85")
4x
13mm (0.51")
47mm (1.85")
102mm (4.02")
62mm (2.44")
4x
13mm (0.51")
CEILING
WALL
FRONT
CEILING
157mm (6.18")
123mm (4.84")
BACK
27mm (1.06")
156mm (6.14")
4x
12mm (0.47")
34mm (1.34")
34mm (1.34")
95.50mm (3.76")
62mm (2.44")
102mm (4.02")
47mm (1.85")
4x
13mm (0.51")
47mm (1.85")
102mm (4.02")
62mm (2.44")
4x
13mm (0.51")
CEILING
WALL
FRONT
CEILING
157mm (6.18")
123mm (4.84")
BACK
27mm (1.06")
156mm (6.14")
4x
12mm (0.47")
34mm (1.34")
34mm (1.34")
95.50mm (3.76")
62mm (2.44")
102mm (4.02")
47mm (1.85")
4x
13mm (0.51")
47mm (1.85")
102mm (4.02")
62mm (2.44")
4x
13mm (0.51")
CEILING
WALL
FRONT
BOX 190
[Refer to deductions for bracket positioning]
Ensure brackets are installed aligned and level.
Holes for M10 Std size fastener - images indicative only.
SIDE FIX
TOP FIX
FACE FIX
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ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
BRACKET INSTALLATION | BOX 190
SECTION 2  INSTALLATION

Page. 8 ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
OPEN BRACKETS:
BRACKET INSTALLATION | OPEN
SECTION 2  INSTALLATION
Face Fix Side Fix Top Fix
GENERAL MOUNTING NOTES:
• Install brackets to wall/ceiling using appropriate fixings to suit application.
• Use existing holes in brackets as a guide.
• Ensure brackets are aligned & level.
• Measure brackets end to end to confirm measurement is correct.

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ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
SECTION 2  INSTALLATION
STEP 4  RUN SHADE DOWN STEP 5  ADJUST FABRIC SO THAT IT IS
CENTRED WITH SYSTEM
SHADE INSTALLATION FOR BOTH BOX 190 & OPEN BRACKET
STEP 1  REMOVE SCREW FROM ZAMAK ADAPTOR & BOLT FROM IDLER ADAPTOR
STEP 2  MOUNT SHADE TO BRACKETS MOTOR END FIRST
STEP 3  FASTEN SHADE IN PLACE WITH FASTENERS REMOVED IN STEP 1
STEP 6  TEST SHADE OPERATION
Ensure wiring is correct and motor is operating correctly.
Zamak Adaptor Idler Adaptor
Motor End Idler End

Page. 10 ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
SIDE GUIDE INSTALLATION FOR BOTH BOX 190 & OPEN BRACKET
SECTION 2  INSTALLATION
STEP 1  MOUNT FIXING RAIL TO WALL ON BOTH SIDES (FOR FACE APPLICATIONS ONLY)
TOP VIEW
IMPORTANT:
• FASTENERS MUST BE SUITABLE FOR FIXING TO SUBSTRATE.
NOTES:
• Fixing Rail protudes from the profile of bracket.
• Ensure the top of Fixing Rail is located against the bracket.
SIDE VIEW

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ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
SIDE GUIDE INSTALLATION FOR BOTH BOX 190 & OPEN BRACKET
SECTION 2  INSTALLATION
STEP 2  ALIGN U MOUNTING RAIL INTO BRACKET CUTOUT & MOUNT TO FIXING RAIL
STEP 3  REMOVE STOPS FROM THE FUNNEL IN THE INNER RAILS
STEP 4  SWING INNER RAIL INTO THE U MOUNTING RAIL ON AN ANGLE
NOTES:
• Use suitable screws OR rivets.
BOTTOM VIEW
NOTE:
Feed zip into inner Rail Funnel while
aligning with U-Mounting Rail.
Repeat on opposite side.
SIDE VIEW

X
Page. 12 ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
SIDE GUIDE INSTALLATION FOR BOTH BOX 190 & OPEN BRACKET
SECTION 2  INSTALLATION
STEP 5  SECURE STOPS BACK INTO FUNNEL
STEP 7  SECURE INNER RAIL TO THE U MOUNTING RAIL
STEP 6  RUN SHADE UP & DOWN TO ALLOW INNER RAIL TO MOVE INTO NATURAL POSITION
NOTE:
If there is inadequate access to the
back of the blind re-attach stops, add
only to the front of the blind on both
ends.
NOTE:
The distance between the weight bar
end cap and the edge of the inner rail
should always be between 3.5mm –
5.5mm (0.138” – 0.217”).
The inner rails should sit parallel with
the zip to avoid strain or jamming of
the blind during operation. Ensure the
zip is running inside the inner rail on
both sides.
Nominal Inner Rail “x” dimension
BOX 190 52mm (2.047”)
Open Bracket 49mm (1.929”)
Screw/rivet Inner Rail at central
position.

42mm (1.65”)
62mm (2.44”)
42mm (1.645”)
62mm (2.441”)
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ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
SIDE GUIDE INSTALLATION FOR BOTH BOX 190 & OPEN BRACKET
SECTION 2  INSTALLATION
STEP 8  MOUNT SECOND FIXTURE INTO THE UMOUNTING RAIL
STEP 9  FIX REMAINING SIDE GUIDE SCREWS AND SECURE
STEP 10  TEST OPERATION AND APPEARANCE OF SHADE
Run blind down and secure the Inner
Rail at the bottom of the blind on both
sides.
The overall dimension of the U
Mounting Rail and Inner Rail must be
between 42mm - 62mm.
NOTE:
Check there is always 3.5 – 5.5mm
gap between the edge of the weight
bar end cap and the inner rail on both
sides.

Page. 14 ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
BOX 190 ONLY - FRONT COVER
SECTION 2  INSTALLATION
STEP 1  FIX BOX 190 FRONT COVER IN PLACE
NOTES:
• Fixing points dependant on
installation accesability
• Self tapping screws required

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ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
SECTION 3  TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
1. Prominent smile
across fabric
Not enough tension in side guides.
Check Inner Rails are level & parallel.
If the Inner Rails are not level and parallel remove rivets from
U-Mounting Channel, reposition Inner Rail to increase tension
and re-secure Inner Rail. (Multiple rivets may require removal
and repositioning)
Refer SECTION 2, SIDE GUIDE INSTALLATION FOR BOTH BOX
190 & OPEN BRACKET.
Fabric is not installed straight. Ensure fabric is assembled straight onto tube and weight bar.
2. Ripples
alongside fabric
Blind rolled up for extended period of
time.
This occurrence is inherent to roller systems and is more
prevalent in some fabrics. Leave blind down for 1-4 hours –
most ripples should disappear.
Fabric not central to system.
Check fabric is centred with system.
Refer SECTION 2, SHADE INSTALLATION FOR BOTH BOX 190
& OPEN BRACKET.
If the fabric is not centred with the system, centre the fabric.
The Side Rails may need to be removed to correct.
Refer SECTION 2, SIDE GUIDE INSTALLATION FOR BOTH BOX
190 & OPEN BRACKET.
If fabric cannot be centred, check scallop in fabric is large
enough for installation (Assembly manual).
If the fabric at the scallop is flush with the edge of the tube
and the fabric cannot move sideways any further, increase
size of scallop in fabric.
Too much tension in Inner Rails.
Check Inner Rails are level & parallel.
If the Inner Rails are not level and parallel remove rivets from
U-Mounting Channel, reposition Inner Rail to reduce tension
and re-secure Inner Rail.
Refer SECTION 2, SIDE GUIDE INSTALLATION FOR BOTH BOX
190 & OPEN BRACKET.
Fabric is too wide for installation.
Check actual installation width dimension matches the
measured blind width.
If the installation width does not match the measured blind
width:
- Correct installation width to match measured blind width or
- Correct fabric width to correct size (based on actual
installation width)
Note: Tube and Weight Bar may also require correcting
Refer Assembly Manual.
If the installation width matches the measured blind width:
Check overall fabric width from external zip edge to external
zip edge. If required, correct fabric width.
Not enough weight in Weight Bar. Add ballast to Weight Bar.
Refer Assembly Manual.
3. Small ripples
(close to weld) Welding temperature is too high on zip. Cut new fabric skin and weld zip onto fabric ensuring temperature is not too hot. Refer Assembly manual.

Page. 16 ZIPSCREEN EXTREME Installation Manual | SEP 2020
2020 © Copyright All Rights Reserved Rollease Acmeda
SECTION 3  TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
4. Blind gets
jammed half way
down
Weight Bar End Cap hits Inner Rail.
Check there is always 3.5-5.5mm gap between Weight Bar
End Cap and Inner Rail.
Refer SECTION 2, SIDE GUIDE INSTALLATION FOR BOTH BOX
190 & OPEN BRACKET.
If there is insufficient clearance, check:
- Actual installation width dimension matches the measured
blind width
- The Weight Bar Length is cut in accordance with the
deductions outlined by Acmeda
If the installation width does not match the measured blind
width:
- Correct installation width to match measured blind width
or
- Trim Weight Bar length to correct size (based on actual
installation width)
Note: Tube and fabric may also require correcting
Refer Assembly Manual.
5. Motorised
blind jolts during
operation
Motor rotates blind continuously whilst
a wind gust causes additional friction in
Inner Rail and stops blind momentarily.
When force of wind is reduced, the
additional friction is removed and blind
drops.
This occurrence is inherent to the motorised system and
no damage will be caused as a result. If undesired, avoid
operating blind in windy conditions.
Not enough weight in Weight Bar. Add ballast to Weight Bar.
Refer Assembly Manual.
6. Cannot install
Inner Rail into
blind to feed Zip
Weight Bar Length is too long.
Check actual installation width dimension matches the
measured blind width.
If the installation width does not match the measured blind
width:
- Correct installation width to match measured blind width
or
- Trim Weight Bar length to correct size (based on actual
installation width)
Note: Tube and fabric may also require correcting
Refer Assembly Manual.
Inner Rail Length is too long. Check actual installation drop dimension matches the
measured blind drop.
Stops still in Funnel.
Remove Stops from Funnel.
Refer SECTION 2, SIDE GUIDE INSTALLATION FOR BOTH BOX
190 & OPEN BRACKET.
7. Uneven Weight
Bar
Inconsistent friction along Inner Rails.
Check Inner Rails are level & parallel.
If the Inner Rails are not level and parallel remove rivets from
U-Mounting Channel, reposition Inner Rail to reduce tension
and re-secure Inner Rail.
Refer SECTION 2, SIDE GUIDE INSTALLATION FOR BOTH BOX
190 & OPEN BRACKET.
Motorised blind jolts during operation. See Point Problem 5.
Zip Overturns on itself. This occurrence is inherent to Zipscreen and there isn’t
currently a solution.