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  9. Sauder Coral Cape 423808 User manual

Sauder Coral Cape 423808 User manual

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-26
Français pg 27-31
Español pg 32-36
Lot # 528899 06/05/19
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
sauder.com
Storage Cabinet
Coral Cape Collection | Model 423808
Treat yourshelf.
Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
3
4-5
6-26
27-31
32-36
37-38
39
423808 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C LEFT REAR LEG (1)
D UPRIGHT (1)
E ADJUSTABLE SHELF (6)
F BOTTOM (1)
G TOP MOLDING (1)
H BOTTOM MOLDING (1)
J RIGHT REAR LEG (1)
K FRONT LEG (2)
L BACK (1)
M DOOR PANEL (1)
O TOP (1)
P DOOR FRAME (1)
423808www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
J
K
L
O
P
K
E
E
E
E
EM
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
423808 www.sauder.com/servicesPage 4
FURNITURE TIPPING
RESTRAINT KIT - 1
97
DOOR TRACK - 1
140M 168M DOOR TRACK
TUBE - 1
DOOR
WHEEL - 2
98M
DOOR STOP - 2
171M
WHEEL SUPPORT - 2
169M 170M DOOR TRACK
SUPPORT - 3
HIDDEN
CAM - 33
1F CAM
DOWEL - 13
2F CAM
SCREW - 20
8F WOOD
DOWEL - 4
15F METAL
BRACKET - 3
4G
PULL - 1
179K 29M BUMPER
CARD - 3 CLIP - 14
46M
154M LONG BARREL
NUT - 2 155M RETAINING
BAR - 2
NAIL - 60
1N
CAM COVER - 22
36P METAL PIN - 24
1R RUBBER SLEEVE - 24
2R
115M BARREL
NUT - 4
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
423808www.sauder.com/services Page 5
BLACK 9/16" PAN HEAD SCREW - 14
25S
BLACK 7/8" MACHINE SCREW - 2
37S BLACK 1-15/16" FLAT HEAD SCREW - 2
113S
BLACK 5/8" FLAT HEAD SCREW - 2
123S BLACK 3/8" MACHINE SCREW - 4
127S
GOLD 1/2" PAN HEAD SCREW - 4
129S 130S GOLD 5/8" FLAT HEAD SCREW - 3
BLACK 5/8" LARGE HEAD SCREW - 4
140S
BLACK 9/16" LARGE HEAD SCREW - 10
1S
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push thirteen HIDDEN CAMS (1F) into the ENDS (A and B),
UPRIGHT (D), BOTTOM (F), and TOP MOLDING (G). Then,
insert the metal end of a CAM DOWEL (2F) into each
HIDDEN CAM.
423808 www.sauder.com/servicesPage 6
A
B
D
F
G
Do not tighten the HIDDEN CAMS in this step.
Arrow
1F
2F
Metal end
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
Arrow
1F
2F
(13 used)
Metal end
å Push twenty HIDDEN CAMS (1F) into the ENDS (A and B).
Step 2
423808www.sauder.com/services Page 7
A
B
(20 used)
Arrow
Hole
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
1F
Arrow
1F
Arrow
Some assembly
(and snacks) required.
Step 3
å Turn twenty CAM SCREWS (8F) into the exact
holes shown in the LEGS (C, J, and K).
423808 www.sauder.com/servicesPage 8
C
J
K
K
8F
(20 used)
å Insert one WOOD DOWEL (15F) into the RIGHT REAR LEG (J).
å Fasten the RIGHT END (A) to the RIGHT REAR LEG (J).
Tighten five HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the LEG inserts into
the END.
å Insert one WOOD DOWEL (15F) into the RIGHT END (A).
å Fasten one of the FRONT LEGS (K) to the RIGHT END (A).
Tighten five HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the END inserts into
the LEG.
Step 4
423808www.sauder.com/services Page 9
A
J
K
15F
Surface with HIDDEN CAMS
These surfaces
should be even.
The LEGS will
overhang this edge.
Edge with
CAM DOWELS
1
2
15F
Step 5
423808 www.sauder.com/servicesPage 10
B
C
K
å Insert one WOOD DOWEL (15F) into the LEFT REAR LEG (C).
å Fasten the LEFT END (B) to the LEFT REAR LEG (C). Tighten
five HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the LEG inserts into
the END.
å Insert one WOOD DOWEL (15F) into the LEFT END (B).
å Fasten the remaining FRONT LEG (K) to the LEFT END (B).
Tighten five HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the END inserts into
the LEG.
15F
Surface with HIDDEN CAMS
These surfaces
should be even.
The LEGS will
overhang this edge.
Edge with
CAM DOWELS
15F
å Fasten the TOP MOLDING (G) to the TOP (O). Tighten
three HIDDEN CAMS.
å Open the FURNITURE TIPPING RESTRAINT KIT (97)
and fasten the SAFETY STRAP to the TOP (O). Use the
provided BLACK 9/16" LARGE HEAD SCREW.
å NOTE: Position the SAFETY STRAP exactly as shown.
Step 6
423808www.sauder.com/services Page 11
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Surface with holes
Surface with HIDDEN CAMS
G
O
BLACK 9/16" LARGE HEAD SCREW
(1 used for the SAFETY STRAP)
Safety strap
97
Flat edge
Meet Part (O). This component has been
engineered to be lighter, stronger, faster…
well ok. Not technically faster. But
definitely makes for a sturdier Storage
Cabinet that’s easier to assemble and
friendlier to the environment.
å Fasten the LEFT END (B) and UPRIGHT (D) to the
TOP (O). Tighten four HIDDEN CAMS.
Step 7
423808 www.sauder.com/servicesPage 12
O
G
B
K
Surface with HIDDEN CAMS
D
Surface with
HIDDEN CAMS
Arrow
Minimum
190 degrees
Maximum
210 degrees
Notch
Curved edge
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
å Center the DOOR TRACK (140M) over the groove in the
BOTTOM (F) and insert it into the groove.
å NOTE: You may need to gently tap the DOOR TRACK into
the groove in the BOTTOM using your hammer.
å Fasten the BOTTOM (F) to the LEFT END (B). Tighten two
HIDDEN CAMS.
å Fasten the BOTTOM (F) to the UPRIGHT (D). Use two
BLACK 1-15/16" FLAT HEAD SCREWS (113S).
Step 8
423808www.sauder.com/services Page 13
Arrow
Minimum
190 degrees
Maximum
210 degrees
Groove
F
F
Surface
with
HIDDEN
CAMS
B
D
BLACK 1-15/16" FLAT HEAD SCREW
(2 used in this step)
113S
Groove
140M
å Fasten the RIGHT END (A) to the BOTTOM (F) and
TOP (O). Tighten four HIDDEN CAMS.
Step 9
423808 www.sauder.com/servicesPage 14
Arrow
Minimum
190 degrees
Maximum
210 degrees
O
FA
Surface without
HIDDEN CAMS
å Fasten three METAL BRACKETS (4G) to the BOTTOM
MOLDING (H). Use three BLACK 9/16" LARGE
HEAD SCREWS (1S).
å NOTE: Be sure the BRACKETS are even with the edge of
the BOTTOM MOLDING.
å Fasten the BOTTOM MOLDING (H) to the BOTTOM (F).
Use three BLACK 9/16" LARGE HEAD SCREWS (1S)
through the METAL BRACKETS on the BOTTOM MOLDING
and into the holes in the BOTTOM.
Step 10
423808www.sauder.com/services Page 15
Hey! It's starting to look
like something!
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
4G
H
F
H
Step 11
423808 www.sauder.com/servicesPage 16
Unfinished
surface
å Carefully turn your unit over onto its front edges. Unfold the
BACK (L) and lay it over your unit.
å A perforation in the BACK (L) has been provided for access to
the SAFETY STRAP. Punch out the perforation and push the
SAFETY STRAP through the hole.
å Fasten the BACK (L) to the REAR LEGS (C and J). Use four
BLACK 9/16" LARGE HEAD SCREWS (1S).
å Finish fastening the BACK (L) to your unit using the NAILS (1N).
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Before fastening the
BACK, punch out the
perforation and push
the SAFETY STRAP
through the hole.
NAIL
(54 used in this step)
1N
Safety strap
L
C
J
BLACK 9/16" LARGE HEAD SCREW
(4 used in this step)
1S
Step 12
423808www.sauder.com/services Page 17
å Carefully stand your unit upright in its final location. We recommend using the SAFETY STRAP for added stability.
å NOTE: Do not turn the SAFETY DRYWALL ANCHOR into a wall stud. If you prefer to fasten the SAFETY STRAP to a wall
stud, go to your local hardware store for proper hardware.
å INSTALLATION INSTRUCTIONS:
1. Insert the SAFETY DRYWALL ANCHOR through the WASHER and the end of the SAFETY STRAP.
2. Using a Phillips screwdriver or a hand drill, press the screw slightly onto the drywall just below the top surface of your
unit so the SAFETY STRAP will not be visible.
3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips through.
4. Turn the screw until it is flush against the wall and you feel a firm resistance.
5. Continue to turn until the screw starts spinning freely.
å NOTE: Before moving your unit to a dierent location, unscrew the SAFETY DRYWALL ANCHOR from your wall. The
nylon sheath will remain behind your wall.
Safety
drywall
anchor
Safety strap
Washer
97
å Fasten three DOOR TRACK SUPPORTS (170M) to
the TOP MOLDING (G). Use three GOLD 5/8" FLAT
HEAD SCREWS (130S).
å NOTE: Be sure to position the DOOR TRACK
SUPPORTS exactly as shown.
Step 13
423808 www.sauder.com/servicesPage 18
Large hole
170M
G
GOLD 5/8" FLAT HEAD SCREW
(3 used in this step)
130S
å NOTE: The DOOR PANEL (M) is reversible.
å Place the DOOR PANEL (M) down into the DOOR FRAME (P).
å Fasten the DOOR PANEL (M) to the DOOR FRAME (P). Use fourteen
CLIPS (46M) and fourteen BLACK 9/16" PAN HEAD SCREWS (25S).
Step 14
423808www.sauder.com/services Page 19
This surface will
face the inside
of your unit.
M
P
46M
46M
46M
46M
BLACK 9/16" PAN HEAD SCREW
(14 used in this step)
25S
M
P
Step 15
423808 www.sauder.com/servicesPage 20
å Fasten the DOOR WHEELS (98M) to the WHEEL SUPPORTS (169M). Use
two LONG BARREL NUTS (154M) and two BLACK 5/8" FLAT
HEAD SCREWS (123S).
å Fasten the WHEEL SUPPORTS (169M) to the DOOR FRAME (P). Use four
BARREL NUTS (115M) and four BLACK 3/8" MACHINE SCREWS (127S).
å NOTE: Be sure to position the WHEEL SUPPORTS exactly as shown.
BLACK 5/8" FLAT HEAD SCREW
(2 used for the DOOR WHEELS)
123S
169M
98M
169M
98M
BLACK 3/8" MACHINE SCREW
(4 used in this step)
127S
169M
Before tightening the SCREWS,
slide the WHEEL SUPPORTS down
as far as they will go on the DOOR.
115M
(4 used)
(2 used)
P
154M
154M

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