Sauder 403932 User manual

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sauder.com
Your center of
attention.
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-28
Français pg 29-33
Lot # 367350 12/15/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Entertainment/Wall System
403932

Table of Contents Assembly Tools Required
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
WARNING
!
Skip the power trip.
This time.
Part Identification
Hardware Identification
Assembly Steps
Français
Safety
Warranty
3
4
5-28
29-33
34
35
Use of a TV that is too heavy or large is hazardous. A TV that is too heavy will create a risk of a tip-over that can cause severe injury or
death. A TV that is too large for the available space might be accidentally pushed or bumped o the furniture, or subject to tip-over.
• Check the size and weight of your TV. Compare it to the diagram below – before you begin assembly!
• This Sauder unit is designed for use with televisions weighing less than 95 pounds. Never use with a TV that weighs more.
• The size of the television, front-to-back and side-to-side, must fit within the space defined in the diagram.
• Never place the front edge of the TV past the front edge of the TV support shelf (or stop molding – if equipped)
• Never allow the sides of the TV to extend past the side edges of the TV support surface.
• If the TV has a CRT picture tube, the picture tube cone may extend past the rear of the support shelf.
• Be sure to apply the warning label as instructed in the last assembly step. The label provides important safety related information.
47-5/8"
47-5/8"
14-5/8"
14-5/8"
95 lbs.
35-1/4"
35-1/4"
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Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C RIGHT HUTCH END (1)
D LEFT HUTCH END (1)
E LARGE UPRIGHT (2)
F RIGHT UPRIGHT (1)
G LEFT UPRIGHT (1)
H CENTER UPRIGHT (2)
I TOP (1)
J RIGHT TOP (1)
K LEFT TOP (1)
L SHELF (1)
M BOTTOM (1)
N SMALL BOTTOM (2)
O2 SMALL BACK (2)
P2 LARGE BACK (1)
Q STOP MOLDING (1)
S DOOR (2)
T LARGE ADJUSTABLE SHELF (1)
U LOWER ADJUSTABLE SHELF (2)
V SMALL ADJUSTABLE SHELF (4)
W FRONT SKIRT (1)
X SIDE SKIRT (2)
Y FRONT MOLDING (1)
Z RIGHT MOLDING (1)
AA LEFT MOLDING (1)
BB UPPER MOLDING (1)
CC LOWER MOLDING (1)
DD SMALL LOWER MOLDING (2)
EE LARGE END MOLDING (2)
FF SMALL END MOLDING (2)
A
B
C
D
E
E
F
GH
H
I
J
K
L
M
N
N
O2
O2
P2
Q
S
S
T
U
U
V
V
V
V
W
X
X
Y
AA
BB
CC
DD
DD
EE
EE
FF
FF
Z
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
SAFETY
BRACKET - 1
JJ
FELT DISC CARD - 1
RR
TIE PLATE - 5
MM
BLACK 9/16" LARGE HEAD SCREW - 67
ZZ
SILVER 1-1/4" PAN HEAD SCREW - 9
WW
ANGLE
BRACKET - 28
II
YY SILVER 5/8" MACHINE SCREW - 4
BLACK 1-7/8" FLAT HEAD SCREW - 13
VV
CAM COVER - 6
PP
MOLDING
CONNECTOR - 2
NN
XX BROWN 1" FLAT HEAD SCREW - 3
METAL PIN - 28
SS
PULL - 2
OO QQ TACK GLIDE - 8
BLACK 1/2" FLAT HEAD SCREW - 8
AAA
LL HINGE - 4
NAIL - 126
BBB
HIDDEN CAM - 36
GG2 CAM DOWEL - 36 HH2
RUBBER SLEEVE - 28
TT
(Refer to step 23 for proper location and application)
WARNING LABEL - 1
UU
WARNING
Never use this furniture with a TV that is too
large or too heavy. Severe injury or death
can occur.The TV and furniture will be
unstable and may tip.
-The TV must less than 95 lbs.
-The base of the TV must be able to sit
completely on this shelf.
-Refer to instruction book for complete
safety information.
Note: This is a permanent label. Do not try
to remove. Surface will be damaged.
02/ 02 269227
403932 www.sauder.com/servicesPage 4

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push thirty-six HIDDEN CAMS (GG2) into the
ENDS (A and B), HUTCH ENDS (C and D),
UPRIGHTS (E, F, G, and H), TOPS (J and K),
and the BOTTOMS (M and N). Then, insert a CAM
DOWEL (HH2) into each HIDDEN CAM.
Arrow
(36 used)
(36 used)
Arrow
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
J
K
MN
N
A
B
C
D
E
E
F
G
H
H
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GG2
GG2
HH2
HH2
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1006
to watch a video on how to assemble your unit.

å Tap two MOLDING CONNECTORS (NN) into the notches
in the MOLDINGS (Y, Z, and AA).
Step 2
403932 www.sauder.com/servicesPage 6
Flat end
Flat end
Y
Y
Z
NN
NN
AA
AA
Use your hammer to tap the MOLDING CONNECTORS (NN) into the notches in the MOLDINGS.
Just think. The sooner
you do this, the sooner
you do something else.

å Fasten the MOLDINGS (Y, Z, and AA) to the TOP (I). Use
nine SILVER 1-1/4" PAN HEAD SCREWS (WW).
å Fasten five TIE PLATES (MM) to the FRONT MOLDING (Y).
Use five BLACK 9/16" LARGE HEAD SCREWS (ZZ).
Step 3
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MM
I
Y
Z
AA
SILVER 1-1/4" PAN HEAD SCREW
(9 used in this step)
WW
BLACK 9/16" LARGE HEAD SCREW
(5 used for the TIE PLATES)
ZZ

å Fasten six ANGLE BRACKETS (II) to the HUTCH ENDS (C and D).
Use six BLACK 9/16" LARGE HEAD SCREWS (ZZ).
å NOTE: Be sure the edges of the ANGLE BRACKETS are
even with the edges of the ENDS.
å Fasten the LARGE END MOLDINGS (EE) to the
HUTCH ENDS (C and D). Use six BLACK 9/16" LARGE
HEADSCREWS (ZZ).
å NOTE: There are no pre-drilled holes in the LARGE END
MOLDINGS. The SCREWS will tighten into the grooves.
Step 4
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BLACK 9/16" LARGE HEAD SCREW
(12 used for the ANGLE BRACKETS)
ZZ
II
II
C
D
EE
EE
(6 used)

å Fasten the HUTCH ENDS (C and D) to the TOP (I). Tighten
four HIDDEN CAMS.
Step 5
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C
D
I
LARGE END
MOLDING (EE)
FRONT MOLDING (Y)
LARGE END
MOLDING (EE)
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees

å Fasten the LARGE UPRIGHTS (E) to the TOP (I). Tighten
two HIDDEN CAMS.
Step 6
403932 www.sauder.com/servicesPage 10
Arrow
Minimum
190 degrees
Maximum
210 degrees
Surface without holes
Surface with holes
E
E
I

å Fasten the UPPER MOLDING (BB) to the TOP (I). Use five
BLACK 9/16" LARGE HEAD SCREWS (ZZ).
å NOTE: There are no pre-drilled holes in the UPPER
MOLDING. The SCREWS will tighten into the groove.
Step 7
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BLACK 9/16" LARGE HEAD SCREW
(5 used in this step)
ZZ
BB
I

å Fasten the TOPS (J and K) to the SHELF (L). Tighten six
HIDDEN CAMS.
Step 8
403932 www.sauder.com/servicesPage 12
Unfinished edge
Arrow
Minimum
190 degrees
Maximum
210 degrees
J
K
L

å Fasten the TOPS (J and K) to the HUTCH ENDS (C and D)
and LARGE UPRIGHTS (E). Use eight BLACK 1-7/8" FLAT
HEAD SCREWS (VV).
å Fasten the STOP MOLDING (Q) to the SHELF (L). Use
three BROWN 1" FLAT HEAD SCREWS (XX).
Step 9
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C
D
E
J
K
L
Unfinished edge
BROWN 1" FLAT HEAD SCREW
(3 used in this step)
XX
BLACK 1-7/8" FLAT HEAD SCREW
(8 used in this step)
VV
VV
Q
E

å Fasten the CENTER UPRIGHTS (H) to the SHELF (L).
Tighten four HIDDEN CAMS.
Step 10
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
H
H
Arrow
Minimum
190 degrees
Maximum
210 degrees
L
403932 www.sauder.com/servicesPage 14

å Fasten the BOTTOM (M) to the CENTER UPRIGHTS (H).
Use four BLACK 1-7/8" FLAT HEAD SCREWS (VV).
Step 11
H
H
Unfinished
surface
These holes must be here.
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
VV
M
403932www.sauder.com/services Page 15

å Fasten the UPRIGHTS (F and G) to the SHELF (L) and
BOTTOM (M). Tighten eight HIDDEN CAMS.
Step 12
Arrow
Minimum
190 degrees
Maximum
210 degrees
F
G
L
M
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
Side Step: Make
nachos. (Optional, but
recommended.)
403932 www.sauder.com/servicesPage 16

å Fasten the SMALL BOTTOMS (N) to the UPRIGHTS (F and G).
Tighten four HIDDEN CAMS.
Step 13
F
G
N
N
These holes must be here.
These holes must be here.
Arrow
Minimum
190 degrees
Maximum
210 degrees
Unfinished
surface
Unfinished
surface
403932www.sauder.com/services Page 17

å Fasten the ENDS (A and B) to the TOPS (J and K) and
SMALL BOTTOMS (N). Tighten eight HIDDEN CAMS.
å Slide the SMALL END MOLDINGS (FF) onto the
ENDS (A and B).
å * U.S. Patent No. 5,499,886
Step 14
A
B
J
K
N
N
FF
FF
Notched edge
Slide the END MOLDING (FF) onto the notched edge.
Slide the END MOLDING (FF) onto the notched edge.
Arrow
Minimum
190 degrees
Maximum
210 degrees
403932 www.sauder.com/servicesPage 18

å Fasten twenty ANGLE BRACKETS (II) to the
ENDS (A and B), UPRIGHTS (F and G), TOPS (J and K),
SHELF (L), and BOTTOMS (M and N). Use twenty BLACK
9/16" LARGE HEAD SCREWS (ZZ).
å NOTE: Be sure the edges of the ANGLE BRACKETS
are even with the edges of the ENDS, UPRIGHTS, and
BOTTOMS.
Step 15
BLACK 9/16" LARGE HEAD SCREW
(20 used in this step)
ZZ
(20 used)
II
II
II
A
B
F
G
J
K
L
M
N
N
403932www.sauder.com/services Page 19

å Fasten the LOWER MOLDING (CC) to the SHELF (L). Use
four BLACK 9/16" LARGE HEAD SCREWS (ZZ).
å Fasten the SMALL LOWER MOLDINGS (DD) to the
TOPS (J and K). Use four BLACK 9/16" LARGE
HEAD SCREWS (ZZ).
å NOTE: There are no pre-drilled holes in the SMALL
LOWER MOLDINGS (DD). The SCREWS will tighten into
the grooves.
Step 16
J
K
L
CC
DD
DD
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
ZZ
403932 www.sauder.com/servicesPage 20