Sauder Office Port Library Return 408363 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-25
Français pg 26-28
Español pg 29-32
Lot # 363434 07/10/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Library Return
Oce Port Collection | Model 408363
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
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Table of Contents Assembly Tools Required
3
4-5
6-25
26-28
29-32
33-34
35
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
408363 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D BOTTOM (1)
E BACK (1)
F SIDE SKIRT (2)
G FRONT SKIRT (2)
I EXTENSION BLOCK (2)
T LARGE DRAWER FRONT (1)
V DRAWER FRONT (1)
Z END MOLDING (2)
CC SMALL DRAWER FRONT (1)
D10 RIGHT DRAWER SIDE (1)
D11 LEFT DRAWER SIDE (1)
D18 SMALL RIGHT DRAWER SIDE (1)
D19 SMALL LEFT DRAWER SIDE (1)
D74 SMALL DRAWER BACK (1)
D78 LARGE DRAWER BACK (1)
D86 DRAWER BACK (1)
D87 LARGE RIGHT DRAWER SIDE (1)
D88 LARGE LEFT DRAWER SIDE (1)
D707 DRAWER BOTTOM (2)
D708 LARGE DRAWER BOTTOM (1)

Part Identification Now you know
our ABCs.
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A
B
C
D
E
F
G
I
F
G
I
Z
G
ZCC
V
T
D18
D74
D19
D11
D86 D10
D707
D707
D708
D78
D88
D87

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
AA RIGHT CABINET
RAIL - 2 BB LEFT CABINET RAIL - 2 EE LEFT DRAWER SLIDE - 2
DD RIGHT DRAWER
SLIDE - 2
(EXTENSION SET SHOWN SEPARATED)
EXTENSION RAIL - 2
FF EXTENSION SLIDE - 2 GG FILE GLIDE - 2 HH II TWIST-LOCK®FASTENER - 8
METAL BRACKET - 4
JJ PULL - 3
KK LL CORNER CAP - 4 CORNER BRACKET - 4
MM
NN SLIDE CAM - 6 RAIL BRACKET - 8 PP CONNECTOR PLATE - 4 QQ FILE ROD - 2 YY
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
SILVER 2" FLAT HEAD SCREW - 4
RR BLACK 1-7/8" FLAT HEAD SCREW - 4
SS
BLACK 1-1/2" PAN HEAD SCREW - 4
TT BLACK 1" PAN HEAD SCREW - 6 UU
BLACK 9/16" LARGE HEAD SCREW - 48
VV WW GOLD 5/16" FLAT HEAD SCREW - 24
30S BLACK 1-9/16" FLAT HEAD SCREW - 12
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Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (II) into the large holes in the RIGHT END (A)
and LEFT END (B).
å Repeat this step for the BACK (E).
408363 www.sauder.com/servicesPage 6
(8 used)
II
Do not tighten the TWIST-LOCK® FASTENERS in this step.
A
B

StepStep 2
å Fasten eight RAIL BRACKETS (PP) to the ENDS (A and B).
Use sixteen BLACK 9/16" LARGE HEAD SCREWS (VV).
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A
B
PP
(8 used)
BLACK 9/16" LARGE HEAD SCREW
(16 used in this step)
VV
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS

Step
å Fasten the EXTENSION BLOCKS (I) to the ENDS (A
and B). Use four SILVER 2" FLAT HEAD SCREWS (RR).
Step 3
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A
B
I
I
SILVER 2" FLAT HEAD SCREW
(4 used in this step)
RR

StepStep 4
å Fasten the CABINET RAILS (AA and BB) to the
ENDS (A and B). Use eight GOLD 5/16" FLAT HEAD
SCREWS (WW) through holes #1 and #4.
å NOTE: The CABINET RAILS are marked "CABINET
RIGHT" and "CABINET LEFT" for easy identification.
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A
B
Roller end
Roller end
AA
AA
BB
BB
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
WW
Notched edge
Notched edge
Use exact
holes shown.

Step
å Separate the EXTENSION SLIDES (GG) from the EXTENSION
RAILS (FF) as shown in the upper diagram below. Be prepared,
the parts are greasy.
å Fasten two EXTENSION RAILS (FF) to the EXTENSION
BLOCKS (I). Use four GOLD 5/16" FLAT HEAD SCREWS (WW).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole
shown in the enlarged diagram. Then, slide the inner cartridge
of the EXTENSION RAIL out to find the other hole that lines up
with the hole in the EXTENSION BLOCK. Turn a SCREW into
this hole.
Step 5
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FFGG
Open end
Open end
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
WW
Push the release lever in and pull the SLIDE from the RAIL.
Notched edge
Notched edge
Hole
I
FF
I
FF

StepStep 6
å Fasten the RIGHT END (A) and the LEFT END (B) to the
BACK (E). Tighten four TWIST-LOCK® FASTENERS.
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A
BE
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
Notched edge
Notched edge

Step
å Slide the END MOLDINGS (Z) onto the notched edges of
the ENDS (A and B).
å * U.S. Patent No. 5,499,886
Step 7
408363 www.sauder.com/servicesPage 12
Notched edge
A
B
Z
Z
Slide the END MOLDINGS (Z)
onto the notched edges.
These edges
should be even.

StepStep 8
å Fasten the BOTTOM (D) to the ENDS (A and B). Use four
BLACK 1-7/8" FLAT HEAD SCREWS (SS).
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B
A
D
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
SS
Unfinished surface

Step
å Fasten the CORNER BRACKETS (MM) to the BOTTOM (D).
Use eight BLACK 9/16" LARGE HEAD SCREWS (VV).
Step 9
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D
MM
MM
MM
Use these two holes.
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
VV

StepStep 10
å Slide the SKIRTS (F and G) onto the CORNER BRACKETS (MM).
å NOTE: Pay close attention to the positioning of the parts. Be sure
the grooves in the SKIRTS face in.
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F
GF
G
MM
These holes should
be located here on
all the SKIRTS.
Groove
MM

Step
å Fasten the CORNER CAPS (LL) to the CORNER
BRACKETS (MM). Use four BLACK 1-1/2" PAN
HEAD SCREWS (TT).
å Fasten the METAL BRACKETS (JJ) to the BOTTOM (D)
and SKIRTS (F and G). Use eight BLACK 9/16" LARGE
HEAD SCREWS (VV).
Step 11
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F
G
F
G
BLACK 9/16" LARGE HEAD SCREW
(8 used for the METAL BRACKETS)
VV
BLACK 1-1/2" PAN HEAD SCREW
(4 used for the CORNER CAPS)
TT
JJ
JJ
JJ
JJ
LL
LL
LL
LL MM

StepStep 12
å At this time you must decide whether you want your
Library Return on the right or left of the Library Base
#408365 and Library Hutch #408364.
å Fasten the RIGHT END (A) and the LEFT END (B) to the
TOP (C). Tighten four TWIST-LOCK® FASTENERS.
å Fasten the CONNECTOR PLATES (QQ) to the TOP (C).
Use eight BLACK 9/16" LARGE HEAD SCREWS (VV).
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BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
VV
Assembly for Library Return on the RIGHT
Assembly for Library Return on the LEFT
QQ
QQ
B
A
A
C
C
B
408363
Library Return
408365
Library
Base
408363
Library Return
408365
Library
Base
408364
Library Hutch
408364
Library Hutch

StepStep 13
408363 www.sauder.com/servicesPage 18
VIEW THE T-LOCK BOX VIDEO
å Fasten the LARGE DRAWER BACK (D78) to the LARGE
DRAWER SIDES (D87 and D88). Use four BLACK 1-9/16"
FLAT HEAD SCREWS (30S).
å NOTE: Be sure the LARGE DRAWER BOTTOM (D708)
inserts into the groove of the LARGE DRAWER BACK (D78).
å Repeat this step for the remaining drawers.
12
3
å Insert the LARGE DRAWER SIDES (D87 and D88)
at an angle into the slot at each end of the LARGE
DRAWER FRONT (T).
å Slide the LARGE DRAWER BOTTOM (D708) into the
grooves in the LARGE DRAWER SIDES (D87 and D88) and
LARGE DRAWER FRONT (T).
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
Groove
Start each screw a few turns before
completely tightening any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(12 used in this step)
30S
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT groove.
D87
D88
D708
D708
D87
D88
D78
D88
TT
Unfinished
surface
With the palm of
your hand, tap the
DRAWER BOTTOM
down into the groove.
D87

StepStep 14
å Insert the SLIDE CAMS (NN) into the large holes in the
LARGE DRAWER SIDES (D87 and D88).
å Fasten the EXTENSION SLIDES (GG) to the LARGE
DRAWER SIDES (D87 and D88). Use four GOLD 5/16"
FLAT HEAD SCREWS (WW) through holes #1 and #4.
å NOTE: The screw head in the CAM must be visible
through the slotted hole in the SLIDE.
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4
Open end
Open end
Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
1
2
3
4
1
2
3
GG
GG
NN
NN
D88
D87
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
WW

Step
å Insert a SLIDE CAM (NN) into each SMALL
DRAWER SIDES (D18 and D19).
å Fasten the SLIDES (DD and EE) to the SMALL DRAWER
SIDES (D18 and D19). Use four GOLD 5/16" FLAT HEAD
SCREWS (WW) through holes #1 and #3.
å NOTE: The DRAWER SLIDES are marked "DRAWER
RIGHT" and "DRAWER LEFT" for easy identification.
å NOTE: The screw head in the CAM must be visible
through the slotted hole in the SLIDE.
å Repeat this step for the last drawer.
Step 15
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Roller end Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
1
2
3
1
2
3
EE
DD
NN
NN
D18
D19
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
WW
Roller end