unGer HYDRO POWER ULTRA User manual

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Unger Enterprises, LLC
425 Asylum Street • Bridgeport, CT 06610
Tel.: [phone] • Fax: [phone]
[email protected]
Lit. # 21496
At Unger, we aim to stand apart from the
rest thanks to our special “Yes We Can!”
service spirit. We love what we do and
as proof of that, we promise to deliver a
100% Customer Satisfaction Guarantee
on every product and service we offer.
4
STORAGE: Do not store resin in
open or unlabeled containers. Store
in a cool, dry place (15°F to 100°F).
DISPOSAL: Dispose of in
accordance with applicable
federal, state/provincial, and local
regulations. All HydroPower Ultra
units require the use of mixed bed
ion exchange resin (commonly
referred to as de-ionizing resin)
DANGER
!
• Spilled resin is a slipping hazard. Clean up spilled
resin immediately.
• Resin can cause skin irritation.
• Avoid skin contact.
• Wash hands thoroughly after use.
• Can cause eye irritation. Avoid eye contact.
Wear safety goggles. In case of eye contact,
immediately flush eyes thoroughly with clean
water. Consult doctor if symptoms persist.
• Do not drink the water produced by this system.
READ OPERATING INSTRUCTIONS BEFORE
USING PRODUCT!
Contents under pressure can cause severe injury or
death from tank rupture.
When starting system:
• Do not exceed pressure of 116 psi (8 Bar).
• Check system for cracks.
• Be sure cover is in locked position.
• Keep Water OUT connection open and hold yellow lever
down to remove trapped air from system.
• For use only with drinking (tap) water.
Before servicing system:
• Shut off tap water supply and open Water OUT connection.
• Disconnect water supply and allow tank to drain.
• Before opening tank, Press yellow FastLock™ opening
lever to remove pressure the tank, rotate handles counter-
clockwise 1/8 turn, and remove top cap using handles.

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Unger‘s pre-measured replacement Ultra Resin Packs are designed to allow
a controlled resin expansion within a designed safety limit.
1. SHUT OFF FEED WATER SUPPLY
• Depress yellow lever on system head assembly.
• Turn tap water valve to “OFF” position.
• Disconnect waterfed wash pole hose.
2. RELEASE SYSTEM HEAD ASSEMBLY
• While continuing to depress the yellow lever, use a counter-clockwise
quarter‐turn to release system head assembly; remove and set aside.
• Reach into housing and remove exhausted resin by hand; discard
according to local regulations.
• Press yellow FastLock opening lever (g. E) to remove pressure from
the tank.
• Steady (or “Stabilize”) the base unit with your feet, gently press the top
cap down and use a counter-clockwise 1/8 turn to release top cap
assembly; remove and set aside (g. F).
• Open all valves to facilitate the removal of the Ultra Resin Packs.
• Reach into housing and remove exhausted Ultra Resin Pack(s) by hand
with the rubber handle (g. G); discard according to local regulation
System Overview
System Setup
D
H
A
E
I
B
F
J
C
G
K
L
Resin Change
23
21064
Water OUT Connection with
O-Ring
21063
O-Rings (5), Care Resolution
21071
Top Cap Assembly
21151
TDS Meter
21504
Water IN Hose Connection
21066
FloWater™Unit
21065
Water IN On/Off Connection
4. TURN ON FEED WATER SUPPLY
• When water begins to ow out of the unit, turn on TDS meter and
inspect pure water quality (g. D). A reading of ‘0’ is best and indicates
the system is running properly. When the TDS meter reaches 10ppm or
higher the resin should be replaced.
• Adjust ow at waterfed pole brush head by:
- Tap water valve or,
- Waterfed wash pole control (on/o) valve (if applicable).
1. LOCATE JOBSITE WATER SUPPLY
Unger recommends testing the on‐site water supply for TDS (total dissolved solids)
prior to working. Higher TDS levels reduce the system’s capacity.
• Inspect system – ensure Unger‘s Ultra Resin Packs are properly installed: the
red Resin Pack is only used on a 3-stage unit and placed in the middle and
bottom position. The green Resin Pack is used in all units and is placed in the top
position. NOTE: The performance of HydroPower Ultra is optimized when used
with Ultra Resin Packs. NEVER use loose resin as it may damage the system.
• Set up system in upright position.
• Choose a stable on‐site location.
2. CONNECT WATERFED WASH POLE TUBING
• Attach waterfed wash pole hose onto Water OUT connection (g. A).
• Ensure all on/o valves are in “OPEN” position when lling system.
3. CONNECT WATER SUPPLY (GARDEN HOSE) TO WATER IN CONNECTION
• Thread On/O Valve to garden hose prior to connecting water supply (g. B).
• Attach On/O Valve directly onto Water IN connection at base of unit (g. C).
3. REPLACE ULTRA RESIN PACKS
• Install new Ultra Resin Packs (g. H) – be sure to seat the packs with
rubber handle facing up. Pat down the pack by hand to ensure it is
seated properly.
Small tank unit (UHP01):
= 1x green Ultra Resin Pack
(never use red Ultra Resin Pack
in this unit!)
Large tank unit (UHP3C):
= 1x green Ultra Resin Pack (top position)
2x red Ultra Resin Packs (middle + bottom position)
green
red
red
green
4. REINSTALL TOP CAP ASSEMBLY
• Press down gently, then turn the top cap 1/8 clockwise while
steadying the base unit with your feet.
5. RECONNECT WATERFED POLE TUBING (g. I)
• Turn “ONˮ water supply at tap (g. J).
• Inspect system as it pressurizes.
• Keep discharge line open and hold down yellow lever to remove
trapped air from system (g. K).
6. TEST SYSTEM TDS (g. L) The value should be at 000.