Vicon Extra 224 User manual

Extra 224 - 228 - 232
Assembly instruction
Translation of the original assembly instruction
Edition 11.2012
Date of print 04.2012
Language EN
Document number 24020202EN
Index number 2011-12

INSTRUCTIONS FOR THE RECIPIENT
These instructions describe unpacking and assembly of the machine.
For the transport from the factory to the user the machine has been dismantled in main components. The fol-
lowing assembly instructions will tell you how to reassemble the machine. Please follow the assembly order
shown and use the types and sizes of bolts shown for assembly of the parts. Look for the following symbols:
This warning symbol refers to instructions concerning your own safety and the safety of third party.
In general, assembly of machines should only be carried out by skilled service staff having knowledge of safe
use of workshop tools. The assembly of some machine types also requires knowledge of the tractor hydraulics
or hydraulic pump station.
Do not use loose-fitting clothes. They could be caught by machine parts!
Use the personal protection equipment which is necessary for the work in question.
Only use approved and adequate lifting equipment. Protect the lifting equipment from sharp edges and prevent
strings/chains from winding.
Thoroughly read the instruction manual delivered with the machine before taking the machine into
use for the first time and to ensure safe working.
Kverneland Group Kerteminde AS
DK-5300 Kerteminde - Denmark
Phone / Fax [phone]
web: www.kvernelandgroup.com
Bolts with round head
Bolts with hexagon head
Copyright by Kverneland Group Kerteminde AS, Denmark. Reproduction, transfer to other media, translation or the use of extracts or parts of this
manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of these assembly instructions are subject
to change without notice. The right to technical revision is reserved.

Preface
3
Preface
Meaning of the symbols
This pictogram indicates tips and additional
information.
This warning triangle indicates important safety
information and danger. Failure to observe this
safety information can result in:
•Serious faults in the correct operation of the
machine.
•Damage to the machine.
•Personal injury or accidents.
Torque moment
Torque moment for bolts of quality 4.6 - 5.8 - 8.8
- 10.9 - 12.9 black and/or galvanized and
ungreased when tightened on a smooth surface
or a plain washer.
For safety reasons use only original parts.
Dim.
Bolt quality
4.6 5.8 8.8 10.9 12.9
Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs
M5 2 1,6 3,5 2,5 5,5 4 8 6 10 7
M6 3,5 2,6 64,5 10 714 10 17 12
M8 9 6,4 15 10,5 24 17 33 23,5 40 28,5
M10 17 12 29 21 47 33,5 65 46,5 79 56,5
M12 3021,55136,581 5811481,513697
M14 48 34 80 57 128 91,5 181 130 217 155
M16 74 53 123 88 197 141 277 200 333 238
M18 103 73,5 172 123 275 196,5 386 275 463 330
M20 144 103 240 171,5 385 275 541 386,5 649 463,5
M22 194 138,5 324 231,5 518 370 728 520 874 624
M24 249 178 416 297 665 475 935 668 1120 800

Assembly
4
Assembly Remove all loose parts from the box.

Loosen and remove the bolt from the box .

Use a crane to lift the cutterbar for the three-point
hitch.
 Remove the three-point hitch .

Use a crane to swing the transmission over as
shown
.
Make sure that the transmission is properly supported
and remove the crane
.

Assembly
5
 Lift the three-point hitch as shown .

Place the three-point hitch around the crossbar as
shown
.

Swing the three-point hitch into place as shown .
Make sure that the three-point hitch is properly
supported
.

Assembly
6
 Mount the protection cap at the P.T.O. outlet .

Fit the support .
M8 x 20 (4 pcs.)
M8 (4 pcs.) Disc
M8 (4 pcs.)

Assembly
7
Please note that the edge shown must turn towards
the support
.

Do not forget to mount the bracket .

Knock the lock plate “B” down over the bolts .
Please note the bevelled edge “A”.

Fit the brace as shown .
M16 x 55 (4 pcs.)
ø30 x ø16,5 x 15
ø30 x ø16,5 x 10
197 Nm +/- 5
145 ft.lbs. +/- 4
B
A

Assembly
8
 Secure the brace .

Fit the bracket as shown .
Note the position of the washers .

Check that the pawl is in the position shown .
ø35 x ø21 x 21 (2 pcs.)
ø20 x 90
ø6 x 30
ø12 x 55
ø30.5-ø50x5 (3 pcs.)

Assembly
9
 Fit the hydraulic cylinder.
 Secure the hydraulic cylinder .

Secure the hydraulic cylinder .
NB!
ø6 x 30
ø20 x 95
M8 x 30
M8
M8 Lock Nut

Assembly
10
 Fit the stabilizer spring by taking the spindle
through the hole shown.

Fit the pressure ring .

Screw the nut onto the spindle and knock the two
pins through the nut and spindle
.

Fit the stabilizer spring .
ø6 x 30
ø3,5 x 30

Assembly
11
 Fit the bushing as shown .

Fit washer “A”.
 Turn the recess of the washer outwards.
 Fit circlip “B” .

Lubricate the spindle thoroughly .

Tighten the spring .

Pre-tighten the spring .
•Model 224: 80 mm (3”).
•Model 228: 150 mm (6”).
•Model 232: 120 mm (4 3/4”).
BA

Assembly
12
 Fit the support leg .

Fit the locking pawl “A” by means of the pin “B” .

Fit the string to the locking pawl .

Guide the string through the rings shown .
M12 x 40 (2 pcs.)
ø13-ø24x2,5 (2 pcs.)
ø6 x 30 (2 pcs.)
ø20 x 70
B
A

Assembly
13
 Secure the hydraulic hose as shown .

Liftthemachine asshownand removethe support.
 Mount the skid .
Fit the skid.
M12 x 35 (3 pcs.)
ø13-ø24x2,5 (3 pcs.)
M12 Lock Nut (3 pcs.)

Assembly
14
 Fit the guard.
Special for model 232

Fit the guard.
Fit the guard.
M10 x 25
ø10,5-ø20x2
M12 x 45
ø13-ø24x2,5
M10 Lock Nut
M12 Lock Nut
M10 x 25
ø10,5-ø20x2
M10 x 30 ø10,5-ø20x2
M10 Lock Nut
M10 Lock Nut
M10 x 25
ø10,5-ø20x2
M10 Lock Nut
M10 x 19 ø10,5-ø20x2 M10 Lock Nut

Assembly
15
 Fit the rear tarpaulin frame .

Fit the front tarpaulin frame.
 Fit the bracket as shown.
M12 x 40 (8 pcs.)
ø13-ø24x2,5 (8 pcs.)
M12 Lock Nut (8 pcs.)
M12 x 40
ø13-ø24x2,5
224: 3 pcs.
228: 4 pcs.
232: 4 pcs.
224: 3 pcs.
228: 4 pcs.
232: 4 pcs.
M12 Lock Nut
224: 3 pcs.
228: 4 pcs.
232: 4 pcs.
M10 x 35 (2 pcs.)
ø10,5-ø20x2 (2 pcs.)
M10 Lock Nut (2 pcs.)

Assembly
16
 Place the tarpaulin over the frame as shown .

Fit the end frames “A”, ”B” and the edging “C” and
fasten the tarpaulin.
M10 x 25 ø10,5-ø20x2
2620: 8 pcs.
2624: 8 pcs.
2628: 10 pcs.
2632: 10 pcs.
2620: 8 pcs.
2624: 8 pcs.
2628: 10 pcs.
2632: 10 pcs.
D
EF
M10 x 30 (4 pcs.)
ø10,5-ø20x2 (4 pcs.)
M10 x 25 (3 pcs.)
ø10,5-ø20x2 (3 pcs.)
AB
C
F
E
D
M10
Lock Nut (4 pcs.) M10
Lock Nut (3 pcs.)
M10 Lock Nut
2620: 8 pcs.
2624: 8 pcs.
2628: 10 pcs.
2632: 10 pcs.

Assembly
17
Secure the tarpaulin.

Fit the pin .

Fit the lifting pins.
M10 x 19
ø10,5-ø30x2.5
M10 x 25
ø10,5-ø20x2
M10 Lock Nut
M10 Lock Nut
M16 x 110
225 Nm
(165 ft.lbs.)
ø17-ø30x3
M16 Lock Nut

Assembly
18
 Fit the lifting pins .

Fit the P.T.O. shaft .