Victory 4x4 2ND GEN COLORADO ROOF RACK Configuration guide

2ND GEN COLORADO
ROOF RACK
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INSTALL INSTRUCTIONS
Please read the mounting instructions below carefully before attempting to install.
Check out the install video on the product page for factory rack disassembly.

INCLUDED HARDWARE
38x
18x
38x
1/4” ID
Washer
1/4"-20
Serr. Flange Nut
1/4"-20 X 3/4"
Button Head
4x
1/4"-20 X 3/8"
Button Head
4x 1/4"-20
T-Nut
8x M8
Washer
8x
25mm M6
Button Head
Included with light
bar cutout option.
Included with light
bar cutout option.
CREW CAB

INCLUDED HARDWARE
34x
18x
34x
1/4” ID
Washer
1/4"-20
Serr. Flange Nut
1/4"-20 X 3/4"
Button Head
4x
1/4"-20 X 3/8"
Button Head
4x 1/4"-20
T-Nut
8x M8
Washer
8x
25mm M6
Button Head
Included with light
bar cutout option.
Included with light
bar cutout option.
EXTENDED CAB

1x 23/64”
Drill Bit
Nutsert Tool
1x
2x M6
Nutsert
INCLUDED HARDWARE

INCLUDED PARTS
2x 5x 1x 1x 1x
Or
2x
2x
1L/1RIncluded with light
bar cutout option.
CREW CAB

INCLUDED PARTS
2x 4x 1x 1x 1x
Or
2x
2x
1L/1RIncluded with light
bar cutout option.
EXTENDED CAB

1Assemble the rack on the ground. Start by mounting the crossbars
between the 2 side rails. For this, use the1/4”-20 X 3/4” button head bolts
and the 1/4” ID washers (2 per bar per side). Make sure the machined slot
in the rail of the crossbar is facing up, so that you can easily add t-nuts to
mount your gear.
ASSEMBLY

ASSEMBLY
2Next, mount the strip of trim to the bottom edge of the front fairing. Start
just to the outside of the peak of the bottom edge and continue until it
reaches the equivalent point on the other side of the fairing. Cut o any
extra. Then, install the leover piece in the center of the rear fairing.

ASSEMBLY
3Next, mount the front and rear fairings. To do this, use the 1/4”-20 X 3/4”
button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The
front fairing will need 3 of each per side and the rear fairing will need 2 of
each per side. When mounting the front fairing, adjust it all the way up to
avoid contact with the roof and leave the bolts loose enough to be able to
make adjustments once it is on the roof of the vehicle.

ASSEMBLY
4Next, attach the mounts to inside of the rack using the 1/4”-20 X 3/4”
button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The
mounts with the 3 on them are the front mounts and the mounts with the
2 on them are the rear mounts.
5Next you will need to drill 8 holes and install nutserts in each in order to
attach the mounts to the roof. To do this, use a small drill bit to drill pilot
holes in the correct positions. Then, go back and drill them all out using
the 23/64” drill bit provided. Watch the install video to see the correct
positions for the holes. Once all the holes are drilled, use the nutsert
insert tool to insert the nutserts into each one. Make sure to put some
RTV around the nutsert to create a weatherproof seal. When drilling we
recommend using a drill stop. DO NOT GO DEEPER THAN .5”.

ASSEMBLY
6Next, apply RTV around the mounting holes on the roof of the vehicle
and set the assembled rack into place. Try to get it as close to the correct
position as possible so that you don’t accidentally spread the RTV while
trying to sliding the rack into position. Then, cover and fill the top of the
mounting holes with more RTV so that the bolts will have to pass through
it when tightening the mount in to place. Next, tighten it fully into place
with the M6 bolts and M8 washers.

ASSEMBLY
7With everything in place, make whatever adjustments necessary in order
to get an even gap between the bottom edge of the rack and the roof, all
the way down the length of the vehicle and then tighten it into place.
8Finally, push the front and rear fairing down tight to the roof of the vehicle
and tighten everything fully into place. We recommend applying clear 3M
paint protection film to the roof of the vehicle anywhere the edge trim/
fairings make contact with the roof. This will protect the paint from dirt/
debris over time.

40” LIGHT BAR
ASSEMBLY
1Slide 2 t-nuts into each of the channels on the top side of the front-most
crossbar using the slots. Then, place each light bar mount over one pair of
t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8” button heads.
2Next, place your light bar between the mounts and mount it in the slots
using the hardware provided with the light bar. Aer that is firmly in
position, make any adjustments to the positioning necessary to center the
light bar on the rack. Depending on the rack and light bar, you may need to
adjust the position of the cross bar in its slot as well.

DIMENSIONS
CREW CAB

DIMENSIONS
EXTENDED CAB