Victory 4x4 EXPRESS Configuration guide

EXPRESS/ SAVANA
ROOF RACK
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INSTALL INSTRUCTIONS
Please read the mounting instructions below carefully before attempting to install.

INCLUDED HARDWARE
86x
30x
86x
1/4” ID
Washer
1/4"-20
Serr. Flange Nut
1/4"-20 X 3/4"
Button Head
4x 1/4"-20 X 3/8"
Button Head
4x 1/4"-20
T-Nut
8x 5/16” - 18 X 1”
Hex Head
16x
5/16” - 18 X 1-1/2”
Hex Head
.307/.327” ID
Washer
24x
16x
5/16” - 18
Flange Locknut
Included with light
bar cutout option.
Included with light
bar cutout option.
EXTENDED BODY

INCLUDED HARDWARE
78x
30x
78x
1/4” ID
Washer
1/4"-20
Serr. Flange Nut
1/4"-20 X 3/4"
Button Head
4x 1/4"-20 X 3/8"
Button Head
4x 1/4"-20
T-Nut
8x 5/16” - 18 X 1”
Hex Head
16x
5/16” - 18 X 1-1/2”
Hex Head
.307/.327” ID
Washer
24x
16x
5/16” - 18
Flange Locknut
Included with light
bar cutout option.
Included with light
bar cutout option.
REGULAR BODY

2x 14x 1x 1x 1x
Or
2x
2x
2x
Included with light
bar cutout option.
INCLUDED HARDWARE
EXTENDED BODY

2x 12x 1x 1x 1x
Or
1L/1R
2x
2x
Included with light
bar cutout option.
INCLUDED HARDWARE
REGULAR BODY

INCLUDED PARTS
1x 1x
2x
2x
4x 4x
1x1x

1Assemble both halves of the rack separately on the ground. Start by
mounting the crossbars between the 2 side rails. For this, use the1/4”-20 X
3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make
sure the machined slot in the rail of the crossbar is facing up, so that you
can easily add t-nuts to mount your gear.
ASSEMBLY

ASSEMBLY
2Next, Mount the strip of trim to the bottom edge of the front fairing. Start
just to the outside of the peak of the bottom edge and continue until it
reaches the equivalent point on the other side of the fairing. Cut o any
extra. Then, cut the extra in half and mount the 2 pieces onto the bottom
edge of the rear fairing wherever it contacts the roof of the vehicle.

ASSEMBLY
3Next, mount the front and rear fairings. To do this, use the 1/4”-20 X 3/4”
button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The
front fairing will need 3 of each per side and the rear fairing will need 2 of
each per side. When mounting the front fairing, adjust it all the way up to
avoid contact with the roof and leave the bolts loose enough to be able to
make adjustments once it is on the roof of the vehicle.

ASSEMBLY
4Next, attach the front and rear mounts to the assembled roof rack using
the 1/4”-20 X 3.4” button head bolts, 1/4” ID washers, 1/4”-20 serrated
flange nuts. Tighten them fully to the inside of the side rail. Make sure that
the arrow is pointing forward.

ASSEMBLY
5Next, place the 2 halves on the roof of the vehicle and attach them using
the 1/4”-20 X 3/4” button head bolts, 1/4” ID washers, 1/4”-20 serrated
flange nuts and the connecting bracket. Only use the top 2 holes because
the other mounting point will be used later on. When placing the rack on
the roof, make sure it is positioned so that the front fairing is within 1 inch
of the back of the antenna when pushed down tight to the roof.

ASSEMBLY
6Next, li the rack slightly and attach the mid mounts using the 1/4”-20
X 3.4” button head bolts, 1/4” ID washers, 1/4”-20 serrated flange nuts.
Tighten them fully to the inside of the side rail.

ASSEMBLY
7Next, attach the outer mounts. Start by loosely bolting them into the side
rail using the 5/16”-18 X 1-1/2” hex head, .307/ .327 ID washer, and 5/16”
flange locknut. Make sure to get the gutter of the roof in between the
inner and outer mounts.

ASSEMBLY
8When seating the outer mounts, you may need to tap the spot shown
below with a mallet or dead-blow hammer in order to get it properly
seated around the gutter.

ASSEMBLY
9Once the outer mounts are loosely attached, use the 5/16”-18 X 1” hex
heads, .307/.327” ID washers, and 5/16”-18 flange locknuts to tighten the
outer mount to the point that it is snug to the top of the inner mount, but
still able to move. Then finish tightening the outer mount to the side rail so
that it clamps on to the gutter. Try to evenly tighten each of with the outer
mounts with the mount across the rack from it in order to evenly position
the rack on the roof. Once they are all in place, go back and tighten outer
mount tight to the top of the inner mount.

ASSEMBLY
10 Finally, push the front and rear fairings tight against the roof of the vehicle
and tighten everything fully into place. We recommend applying clear 3M
paint protection film to the roof of the vehicle anywhere the edge trim/
fairings make contact with the roof. This will protect the paint from dirt/
debris over time.

40” LIGHT BAR
ASSEMBLY
1Slide 2 t-nuts into each of the channels on the top side of the front-most
crossbar using the slots. Then, place each light bar mount over one pair of
t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8” button heads.
2Next, place your light bar between the mounts and mount it in the slots
using the hardware provided with the light bar. Aer that is firmly in
position, make any adjustments to the positioning necessary to center the
light bar on the rack. Depending on the rack and light bar, you may need to
adjust the position of the cross bar in its slot as well.

DIMENSIONS
EXTENDED BODY

DIMENSIONS
REGULAR BODY