YewdaleDefiant C57-90T User manual

yewdale.co.uk
Part no: 1062
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C57-90/120T)
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C57-90/120T)

YewdaleDefiant® Manufacturing instructions Part no: 10622
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C57-90/120T)
C57-90T Cassetted Blinds - Deduction Chart:
C57-120T Cassetted Blinds - Deduction Chart:
Description Chart Part No. Deduction
Headbox Cut 940090 Blind width –6mm
Headbox cover/fascia cut 940091 Blind width –6.5mm
Barrel cut 918240 Blind width –57mm
Barrel sleeve cut 918252 Blind drop -104mm
Fabric width cut N/A Blind width –89mm
Fabric drop cut N/A Blind drop +250mm
Bottom bar cut 911823 Blind width –127mm
Fabric insert cut 70163 Blind width –127mm
Side channel cut 940001 Blind drop –210mm
Zip cut 70796 Fabric drop –50mm
Description Chart Part No. Deduction
Headbox Cut 940120 Blind width –6mm
Headbox cover/fascia cut 940121 Blind width –6.5mm
Barrel cut 918240 Blind width –57mm
Barrel Sleeve cut 918252 Blind width –104mm
Fabric width cut N/A Blind width –89mm
Fabric drop cut N/A Blind drop +250mm
Bottom bar cut 911823 Blind width –127mm
Fabric insert cut 70163 Blind width –127mm
Side channel cut 940001 Blind drop –280mm
Zip cut 70796 Cloth drop –50mm
Recess to blind size - 1.5mm on the width and 1.5mm on the drop
Recess to blind size - 3mm on the width and 2mm on the drop

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Folded pocket with 70163 insert
Blind drop +250mm = Fabric Drop cut
Fabric drop –50mm = Zip cut
C57-90/120T Fabric diagram:

YewdaleDefiant® Manufacturing instructions Part no: 10624
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C57-90/120T)
C57-90T Cassetted Blinds:
940094
End plates (set)
940091
Headbox cover
940090
Headbox fascia
918246
End plug
918240
53mm Barrel
940010
Transition plate (set)
70796
Zip
940000B
Tracker Insert
911822
Tracker
bottom bar
end caps
940166R
Right hand
Spring
940166L
Left hand
spring
911823
Tracker
bottom bar
940001
Face/Recess Fix
Tracker side channel
70713
Pile seal
933010
Screws for End Caps
132
Grommet
933010
Screws for
end plate
911129
Square support
980000
230v AC motor
980001
230v AC motor with built-in receiver
918240
53mm Barrel
918252
65mm Barrel Sleeve
Barrel Sleeve
for tracker systems

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1.Ensuring the head box/fascia profile is square within the saw, cut the head
box to size.
2.Ensuring the head box cover is square within the saw, cut the cover to size
making sure there is no distortion.
N.B It is critical that the profile is cut square to enable the cover to close.
3.Cut the barrel, bottom bar, side channels, fabric insert, and fabric and drill a
14mm hole in either the back or top of the head box containing the motor to
allow the motor cable to exit (the location of the hole will need to be at the
fitter’s discretion).
4.File all aluminium cuts and cut a small V-shape in the top of the PVC tracker
profile to assist in fabric location.
5.Weld a small pocket at the bottom of the fabric. Weld zip onto fabric both
sides of the fabric to match the drop of the blind. Cut o any excess zip.
6.At the top of the fabric, attach part 962499 (10mm plastic strip with double
sided tape) and staple it to the fabric.
7.Attach fabric to barrel sleeve and bottom bar making it central on the
918252 barrel sleeve. Use double sided tape to fix the fabric in place on the
barrel. This barrel sleeve can now be slid over the top of the smaller barrel.
8.Drill a hole in the bottom bar, 10mm centred from the edge of the bottom
bar. This needs to be on the bottom edge where the pile seal is located.
9.With a 3mm drill bit, drill a hole in the face of the bottom bar. This needs to
line up with the centre of the hole, on the underside of the bottom bar, and
in line with the groove on the edge of the bottom bar (see image below).
C57-90/120T Cassetted Blinds:

YewdaleDefiant® Manufacturing instructions Part no: 10626
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C57-90/120T)
10.Make a small incision in the welded pocket in order to slide in the fabric
insert. Attach the bottom bar to the fabric using the fabric insert. Once
complete insert the end caps.
11.Insert the transition plates into the head and attach the end plates using
933010 screws.
12.Attach the motor adaptor set 980012 to the motor.
13.Insert the motor into the barrel making sure the grooves are aligned with
the adaptors and then insert the pin end 918246 into the barrel.
14.Threading the cable through the 12mm hole, place barrel and fabric into the
head box by locating the pin end first into the transition plate.
15.To drill the holes for the safety screws at either end of the head box cover,
use the template provided. Mark the hole shown below with a pencil. When
marked, remove the template and drill a 4mm hole and countersink.
16.Attach head box cover onto the head box, close and secure using the two
safety screws (933010).
17.Lift head box onto test rig and ensure blind operates correctly.
18.To transport blind, it is recommended that the barrel with fabric is removed
from the head box and packaged separately.
Use this
hole for 90
head box
Use this
hole for 120
head box

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Yewdale, Enterprise Way,
Wickford, Essex SS11 8DH
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