YewdaleDefiant C40-60T User manual

yewdale.co.uk
Part no: 2004
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C40-60T)
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C40-60T)

YewdaleDefiant® Manufacturing instructions Part no: 20042
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-60T)
Safety Instructions:
1.Loops in pull cords, chains, tapes and inner cords that operate the product
can cause strangulation
2.To avoid strangulation and entanglement, keep cords out of the reach of
young children. Cords may become wrapped around a child’s neck
3.Move beds, cots and furniture away from window covering cords
4. Do not tie cords together. Make sure cords do not twist and create a loop

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YewdaleDefiant® Manufacturing instructions Part no: 20044
C40-60T Cassetted Blinds - Deduction Chart:
Description Chart Part No. Deduction
Headbox Cut 940060 Blind width –6mm
Headbox cover/fascia cut 940061 Blind width –6.5mm
Barrel cut 938021 Blind width –43mm
Fabric width cut N/A Blind width –79mm
Fabric drop cut N/A Blind drop +33% (the extra length must be
cut 15mm narrower on both sides)
Zip cut 70796 Blind drop
Bottom bar cut 911823 Blind width –114mm
Fabric insert cut 70163 Blind width –144mm
Side channel cut 940001 Blind drop –79mm
PVC Tracker cut 940000 Blind drop –79mm
Bottom angle cut 70050 Blind width –0mm
Chain cut 913680S Refer to child safety guidelines
Recess to blind size - 3mm on the width and -2mm on the drop
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-60T)
Folded pocket with 70163 insert
15mm
Step
15mm
Step
Blind drop + 33% = cloth cut size

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C40-60T Cassetted Blinds:
911782
Fabric retaining pip
911737
Pair of bottom
bar end caps
911822
Tracker
bottom bar
end caps
911823
Tracker
bottom bar
911721
Bottom bar
70713
Pile seal
70713
Pile seal
940062
End plates (set)
940061
933010
Safety Cover Screw
940060
Headbox fascia 60
940015W
32mm Slipstream control mechanism
938021
32mm Barrel
940004
Transition plate (set)
70796
Zip
913680S
Metal ball chain
940005
Chain Guide
940006
Screws for
Chain Guide
933010
Screws for
End Caps
911137
Side channel
55mm face fix
911756
Side channel
55mm recess fix
70050
Recess fixing strip
132
Grommet
940000B
Tracker Insert
940001B/W
Face/Recess
Fix Tracker
side channel

YewdaleDefiant® Manufacturing instructions Part no: 20046
1.Ensuring the head box/fascia profile is square within the saw, cut the head
box to size.
2.Ensuring the head box cover is square within the saw, cut the head box to
size making sure there is no distortion.
N.B It is critical that the profile is cut square to enable the cover to close.
3.Cut the barrel, bottom bar, fabric, side channels and PVC insert to size.
4.File all aluminium cuts and cut a small V-shape in the top of the PVC tracker
profile to assist in fabric location.
5.Weld a pocket at the bottom of the fabric to fit the fabric insert (see
diagram on Page 4). Weld zips onto fabric both sides of the fabric to match
the drop of the blind.
6.Attach the fabric to the barrel making sure the narrow end of the fabric is
attached and central to the barrel.
7.Attach the bottom bar to the fabric using the fabric insert. Once complete
insert the end caps.
8.Insert the transition plates into the head box and attach the end plates
using 933010 screws.
9.Cut the chain to length and attach to control mechanism.
10.Making sure the control is on the correct side, insert the control mechanism/
pin end into the barrel and place the barrel and fabric into the head box.
11.Using the punch provided, punch a hole in the head box cover to enable the
chain to enter/exit the head box:
a) Place the
template on the
control side of head
box cover and mark
the hole for the
chain guide using
a pencil (template
should be pushed
firmly against the lip
on the cover).
C40-60T Cassetted Blinds:
Use this
hole on the
template
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-60T)

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b) Remove the template and drill an 8mm hole.
c) Place the punch into position and tighten the bolt, ensuring the punch is
held square at all times.
N.B It is critical that this is punched squarely in the correct position.
12.To drill the holes for the safety screws at either end of the head box cover,
use the template provided. Mark the hole shown below with a pencil. When
marked, remove the template and drill a 4mm hole and countersink.
13.Attach the chain guide to the transition plate by threading the chain
through the chain guide and then by using 2 chain guide screws (940006)
attach this to the transition plate.
14.Attach the head box cover onto the head box, close and secure closed using
the 2 safety screws (933010).
15.Lift the head box onto a test rig and ensure the blind operates correctly.
16.To transport the blind, it is recommended that the barrel with the fabric is
removed from the head box and packaged separately.
Ensure the relevant child safety device is used to comply with BS
EN13120:2009+A1:2014, BS EN16433:2014 and BS EN16434:2014.
Use this
hole on the
template

Yewdale, Enterprise Way,
Wickford, Essex SS11 8DH
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Yewdale products, please call
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