YewdaleDefiant C40-90T User manual

yewdale.co.uk
Part no: 2005
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C40-90T)
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C40-90T)

YewdaleDefiant® Manufacturing instructions Part no: 20052
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-90T)
Safety Instructions:
1.Loops in pull cords, chains, tapes and inner cords that operate the product
can cause strangulation
2.To avoid strangulation and entanglement, keep cords out of the reach of
young children. Cords may become wrapped around a child’s neck
3.Move beds, cots and furniture away from window covering cords
4. Do not tie cords together. Make sure cords do not twist and create a loop

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C40-90T Cassetted Blinds:
911782
Fabric retaining pip
911737
Pair of bottom
bar end caps
911822
Tracker
bottom bar
end caps
911823
Tracker
bottom bar
911721
Bottom bar
70713
Pile seal
70713
Pile seal
940094
End plates (set)
940091
Headbox cover
933010
Safety Cover Screw
940090
Headbox fascia 90
940035W
45mm Slipstream
control mechanism
938027
45mm Barrel
938027
45mm Barrel
940008
Transition plate (set)
70796
Zip
913680S
Metal ball chain
940005
Chain Guide
940006
Screws for
Chain Guide
933010
Screws for
End Caps
911137
Side channel
55mm face fix
911756
Side channel
55mm recess fix
70050
Recess fixing strip
940000B
Tracker Insert
940001B/W
Face/Recess
Fix Tracker
side channel
918250
57mm Barrel Sleeve
Barrel Sleeve
for tracker systems
132
Grommet

YewdaleDefiant® Manufacturing instructions Part no: 20054
C40-90T Cassetted Blinds - Deduction Chart:
Description Chart Part No. Deduction
Headbox Cut 940090 Blind width –6mm
Headbox cover/fascia cut 940091 Blind width –6.5mm
Barrel cut 938027 Blind width –43mm
Barrel sleeve cut 918250 Blind width -94mm
Fabric width cut N/A Blind width –79mm
Fabric drop cut N/A Blind drop + 250mm
Zip cut 70796 Fabric drop –50mm
Bottom bar cut 911823 Blind width –114mm
Fabric insert cut 70163 Blind width –144mm
Side channel cut 911137 / 911756 Blind drop –107mm
PVC tracker cut 940000 Blind drop –142mm
Bottom angle cut 70050 Blind width –0mm
Chain cut 913680S Refer to child safety guidelines
Recess to blind size - 3mm on the width and 2mm on the drop
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-90T)

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Folded pocket with 70163 insert
Blind drop +250mm = Fabric Drop cut
Fabric drop –50mm = Zip cut
C40-90T Fabric diagram:

YewdaleDefiant® Manufacturing instructions Part no: 20056
1.Ensuring the head box/fascia profile is square within the saw, cut the head
box to size.
2.Ensuring the head box cover is square within the saw, cut the head box to
size making sure there is no distortion.
N.B It is critical that the profile is cut square to enable the cover to close.
3.Cut barrel, bottom bar, fabric, side channels and PVC insert to size.
4.File all aluminium cuts and cut a small V-shape in the top of the PVC tracker
profile to assist in fabric location.
5.Weld a small pocket at the bottom of the fabric. Weld zip onto fabric both
sides of the fabric to match the drop of the blind. Cut o any excess zip.
6.Attach fabric to barrel sleeve and bottom bar making it central on the
918252 barrel sleeve. Use double sided tape to fix the fabric in place on the
barrel. This barrel sleeve can now be slid over the top of the smaller barrel.
7.Make a small incision in the welded pocket in order to slide in the fabric
insert. Attach the bottom bar to the fabric using the fabric insert. Once
complete insert the end caps.
8.Insert the transition plates into the head box and attach the end plates
using 933010 screws.
9.Cut the chain to length and attach to control mechanism.
10.Making sure the control is on the correct side, insert the control mechanism/
pin end into the barrel and place barrel and fabric into the head box.
11.Using the punch provided, punch a hole in the head box cover to enable the
chain to enter/exit the head box by:
a) Place the
template on the
control side of
head box cover
and mark the hole
for the chain guide
using a pencil
(template should
be pushed firmly
against the lip on
the cover).
C40-90T Cassetted Blinds:
Use this
hole on the
template
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-90T)

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b) Remove the template and drill an 8mm hole.
c) Place the punch into position and tighten the bolt, ensuring the punch is
held square at all times.
N.B It is critical that the punch is held square
12.To drill the holes for the safety screws at either end of the head box cover,
use the template provided. Mark the hole shown below with a pencil. When
marked, remove the template and drill a 4mm hole and countersink.
13.Attach the chain guide to the transition plate by threading the chain
through the chain guide and then by using 2 chain guide screws (940006)
attach this to the transition plate.
14.Attach head box cover onto the head box, close and secure using the 2
safety screws (933010).
15.Lift head box onto text rig and ensure blind operates correctly.
16.To transport blind, it is recommended that the barrel with fabric is removed
from the head box and packaged separately.
Ensure the relevant child safety device is used to comply with BS
EN13120:2009+A1:2014, BS EN16433:2014 and BS EN16434:2014.
Use this
hole on the
template

Yewdale, Enterprise Way,
Wickford, Essex SS11 8DH
Call [phone]
Fax [phone]
Email [email protected]o.uk
Visit yewdale.co.uk
For more information on all
Yewdale products, please call
the sales department.