Zest 4 Leisure Ashton BBQ Shelter User manual

Assembly Instructions
(W x D x H): 2.15m x 1.283m x 2.245m
Product Name: Ashton BBQ Shelter
Pressure Treated products should not be treated with any other products for the first month.
PLEASE KEEP THIS INSTRUCTION
Zest4Leisure
01352 752555 option 1 –[e-mail]
V2-07.17

Ashton BBQ Shelter Assembly Instructions
Requires 2 person assembly.
Tools required: Corded / Cordless Drill, Pozi-drive Bit / Screwdriver, 3mm Drill Bit
required in order for you to drill all screw holes before construction.
The colour version of this document can be downloaded from:
www.zest4leisure.co.uk/downloads/category/C1
Fixings
4 x 60mm Screws 60
4 x 35mm Screws 79
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Ashton BBQ Shelter Pack List
Item Description Quantity
A Back Post (notched) 2
B Back Panel 1
C Side Panel 2
D Front Post 2
E Roof Truss 1
F Side Batten 2
G Side Shelf 2
H Back Shelf 1
J Roof Panel Support 1
K Front Fascia (left & right) 2
L Back Fascia 2
M Bracing 6
N Roof Batten 2
O Roof End Board (groove one side only) 2
P Roof Board 26
Q Finial 2
R Vent board (wide) 1
S Vent board (narrow) 1

Ashton BBQ Shelter Assembly Instructions
Requires 2 person assembly.
Tools required: Corded / Cordless Drill, Pozi-drive Bit / Screwdriver, 3mm Drill Bit
required in order for you to drill all screw holes before construction.
The colour version of this document can be downloaded from:
www.zest4leisure.co.uk/downloads/category/C1
www.zest4leisure.co.uk

Please take a few moments to check all pack contents listed.
Assembly requires 2 persons.
Tools required: Corded/Cordless Drill, Pozi-drive Bit/Screwdriver, 3mm Drill Bit
required in order for you to drill all screw holes before construction.
Ashton BBQ Shelter is now complete.
1. Attach Back PostsA to Back Panel B, flush with back of post, ensuring notches
(cut outs) face rear-most and at a nominal height of 150mm from base of post
using 6no 60mm screws (3 per post). (See Fig. 1)
2. Attach Side Panel C to Back Post A and Front Post D, flush with outside of
posts, using 6no 60mm screws (3 per side). Repeat procedure for remaining
side panel and front post. (See Figs. 2a & 2b)
3. Position and fix Roof Truss E to notches in Back PostsA ensuring truss ends
overlap posts by 35mm each side, using 4no 60mm screws (2 per post). (See
Figs. 3a & 3b)
4. Attach Side Battens F to Back Posts A and Front Posts D using 8no 60mm
screws (4 per side). (See Figs. 4a & 4b)
5. Position Back Shelf H and Side Shelves G as shown in Fig. 5, paying particular
attention to highlighted area. Fix using 13no 35mm screws (4 per side panel & 5
for rear). (See Fig. 5)
6. Place Front Fascias K as shown in Fig. 6 and attach Roof Panel Support J using
4no 35mm screws (2 per fascia).
7. Locate Front Fascia assembly to Front Posts D and attach using 4no 60mm
screws. (See Fig. 7)
8. Position Back Fascias L to Roof Truss E as shown in Fig. 8a and attach using
10no 35mm screws (5 per fascia) ensuring fascias overlap truss by 15mm (see
Fig. 8b)
9. Attach Bracings M as shown in Fig. 9 (2 per rear post, 1 per front post), using 18
no 60mm screws (3 per bracing).
10. Fix Roof Battens N to Side Battens F ensuring angled cut is uppermost (See Fig.
10), using 8no 60mm screws (4 per side).
11. Place Roof End Boards O as shown in Fig. 11a, and attach to Roof Battens N
using 8no 35mm screws (4 per Roof End Board). Interlock Roof Boards P to
Roof Board O (13 per side) as shown in Fig. 11b and fix alternate boards using
28no 35mm screws (14 per side).
12. Attach Finials Q to back and front fascias using 8no 35mm screws (4 per finial),
as shown in Fig.12.
13. Fix Vent Board R to Vent Board S as shown in Fig. 13 using 4no 35mm screws.
14. Position Vent Board assembly onto finials and attach using 4no 35mm screws (2
per side). (See Fig. 14)

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2a
1
2b 3a
3b 4a
4b 5
35mm

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7
6
8a 8b
910
11a 11b
15mm overlap

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13
12
14