Amazone FTender 1600 Installation instructions

Original operating manual
Front hopper
FTender 1600
FTender 2200
FTender 2200-C
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Safe operating organisation 5
2.1.2 Knowing and preventing dangers 10
2.1.3 Safe operation and handling of the
machine 12
2.1.4 Safe maintenance and modification 15
2.2 Safety routines 19
3Intended use 22
4 Product description 23
4.1 Implement overview 23
4.2 Function of the implement 25
4.3 Special equipment 26
4.4 Protective equipment 26
4.4.1 Metering unit guard screen 26
4.4.2 Fan guard screen 27
4.5 Warning symbols 27
4.5.1 Position of the warning symbols 27
4.5.2 Layout of the warning symbols 28
4.5.3 Description of the warning symbols 29
4.6 Rating plate on the implement 32
4.7 Threaded cartridge 32
4.8 Lighting 33
4.8.1 Lighting and identification for road
travel 33
4.8.2 Work lights 33
4.8.3 Hopper interior lighting 34
4.9 Compressed air fan 34
4.10 Cyclone separator 34
4.11 Metering system 35
4.11.1 Conveyor sections 35
4.11.2 Metering unit 36
4.11.3 Metering roller 37
4.11.4 One-sided switching 37
4.11.5 Hose package 38
4.12 Ballast weights 38
4.13 T-Pack F 39
4.14 Parking rollers 39
4.15 Camera system 39
4.16 Radar sensor 40
4.17 Power supply 40
5Technical data 41
5.1 Serial number 41
5.2 Dimensions 41
5.3 Weights 41
5.4 Mounting category 42
5.5 Working speed and spread rate 42
5.6 Performance characteristics of
the tractor 42
5.7 Performance characteristics of
the implement 43
5.8 Noise development data 43
5.9 Drivable slope inclination 43
5.10 Lubricants 44
5.11 Chain oil 44
6Preparing the machine 45
6.1 Calculating the required tractor
characteristics 45
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6.2 Coupling the implement 48
6.2.1 Coupling the 3-point mounting frame 48
6.2.2 Coupling the power supply 48
6.2.3 Coupling the hydraulic hose lines 48
6.2.4 Pegging the parking rollers in
parking position 50
6.2.5 Coupling the pressure gauge 51
6.2.6 Connecting the conveyor line 51
6.2.7 Coupling the electric supply lines 52
6.3 Preparing the implement for
operation 52
6.3.1 Adjusting the working position sensor 52
6.3.2 Configuring the hydraulically
actuated working position sensor 53
6.3.3 Moving the T-Pack F into working
position 53
6.3.4 Using the hopper tarpaulin 55
6.3.5 Using the hopper cover 56
6.3.6 Filling the hopper 57
6.3.7 Preparing the metering unit for
operation 60
6.3.8 Operating the one-sided switching 69
6.3.9 Adjusting the fan speed 71
6.3.10 Setting up the speed sensor 72
6.3.11 Changing the implement controls 72
6.3.12 Adjusting the low level sensor 74
6.3.13 Installing ballast weights 75
6.3.14 Mounting the T-Pack F 75
6.3.15 Dismounting the T-Pack F 79
6.3.16 Using the parking supports 83
6.4 Preparing the machine for road
travel 84
6.4.1 Move the T-Pack F into parking
position 84
6.4.2 Obstruction of the field of view due
to the front hopper 86
6.5 Calculating the permissible
payload 87
7Using the machine 88
7.1 Using the implement 88
7.2 Turning on the headlands 89
8Parking the machine 90
8.1 Emptying the hopper 90
8.1.1 Emptying the hopper with the quick
emptying 90
8.1.2 Emptying the hopper with the
metering unit 90
8.2 Emptying the metering unit 94
8.3 Emptying the filling auger 97
8.4 Putting the parking rollers in
parking position 99
8.5 Disconnecting the hydraulic
hose lines 100
8.6 Uncoupling the power supply 101
8.7 Uncoupling the pressure gauge 101
8.8 Disconnect the conveyor line 102
8.9 Uncoupling the 3-point mounting
frame 102
9 Repairing the machine 103
9.1 Maintaining the machine 103
9.1.1 Maintenance schedule 103
9.1.2 Checking the top link pin and lower
link pin 104
9.1.3 Checking the hydraulic hose lines 104
9.1.4 Cleaning the conveyor section 105
9.1.5 Cleaning the cyclone separator 106
9.1.6 Cleaning the hopper 107
9.1.7 Cleaning the metering unit 108
9.1.8 Checking the tightening torque for
the radar sensor bolts 112
9.1.9 Checking the wheel bolt tightening
torques 112
9.1.10 Checking the frame connection
tightening torque 113
9.1.11 Checking the tyre inflation pressure 114
9.1.12 Adjusting the scraper on the T-Pack F 114
9.1.13 Checking the roller chain 115
9.1.14 Tensioning the roller chain 116
9.2 Lubricating the machine 118
9.2.1 Overview of lubrication points 119
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9.2.2 Lubricating the roller chain on the
filling auger 120
9.3 Eliminating faults 122
9.4 Cleaning the machine 122
10 Transporting the machine 123
10.1 Loading the implement with a
crane 123
10.2 Moving the implement with a
transport vehicle 124
11 Appendix 125
11.1 Bolt tightening torques 125
11.2 Other applicable documents 126
12 Directories 127
12.1 Glossary 127
12.2 Index 128
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About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
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ENVIRONMENTAL INFORMATION
Indicates a risk for environmental
damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
CMS-T-00000473-B.1
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Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
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Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
CMS-T-00000616-B.1
CMS-T-000059-C.1
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Other applicable documents
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Safety and responsibility 2
2.1 Basic safety instructions
2.1.1 Safe operating organisation
2.1.1.1 Personnel qualification
2.1.1.1.1 Requirements for all persons working with the machine
If the machine is used improperly, people can
be injured or killed. To prevent accidents due
to improper use, every person who works with
the machine must meet the following minimum
requirements:
The person is physically and mentally capable of
controlling the machine.
The person can safely perform work with the
machine within the scope of this operating
manual.
The person understands the functioning of the
machine within the scope of their work and can
recognise and prevent dangers arising during
operation.
The person head understood the operating
manual and can implement the information that is
conveyed in the operating manual.
The person must be familiar with safe driving of
vehicles.
For road travel, the person knows the relevant
road traffic regulations and has the prescribed
driving permit.
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2.1.1.1.2 Qualification levels
For working with the machine, the following
qualification levels are provided:
Farmer
Agricultural helper
As a matter of principle, the activities described in this
operating manual can be performed by persons with
the qualification level "Agricultural helper".
2.1.1.1.3 Farmer
Farmers use agricultural implement to cultivate fields.
They decide on the use of an implement for a specific
purpose.
Farmers are basically familiar with working with
agricultural implements and can instruct agricultural
helpers in how to use the implements if necessary.
They can perform odd tasks and simple maintenance
and repair work on agricultural implements
themselves.
Farmers can be e.g.:
Farmers with higher education or training from a
technical college
Farmers by experience (e.g. inherited farm,
comprehensive practical knowledge)
Contractors who work by order of farmers
Activity example:
Safety training for agricultural helpers
2.1.1.1.4 Agricultural helpers
Agricultural helpers use agricultural implements by
order of the farmer. They are instructed on the use of
the implement by the farmer, and work independently
according to the work assignment from the farmer.
Agricultural helpers can be e.g.:
Seasonal workers and labourers
Prospective farmers in training
Employees of the farmer (e.g. tractor driver)
Family members of the farmer
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Activity examples:
Driving the machine
Adjusting the working depth
2.1.1.2 Workplaces and passengers
Passengers
Passengers can fall, be run over and severely
injured or killed due to machine movements.
Ejected objects can hit and injure passengers.
Do not let anybody ride on the machine.
Do not let anybody climb onto the driving
machine.
2.1.1.3 Danger for children
Danger for children
Children cannot assess dangerous situations and
can behave unpredictably. As a result, children
are at a higher risk.
Keep children away.
When you drive out or actuate machine
movements,
make sure that there are no children in the
danger area.
2.1.1.4 Operational safety
2.1.1.4.1 Perfect technical condition
Only use properly prepared machines
Without correct preparation according to this
operating manual, operational safety of the
machine is not ensured. This can result in
accidents and serious personal injury or even
death.
Prepare the machine according to this
operating manual.
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Danger due to damage to the machine
Damage to the machine can impede the
operational safety of the machine and cause
accidents. This can result in serious injury or
death.
If you suspect or observe damage,
secure the tractor and implement.
Immediately fix any damage that can affect
safety.
Fix the damage according to this operating
manual.
Any damage that you cannot fix yourself
according to this operating manual must be
fixed by a qualified specialist workshop.
Observe the technical limit values
Non-observance of the technical limits values of
the machine can result in accidents and serious
personal injury or even death. Moreover, the
machine can be damaged. The technical limit
values can be found in the Technical Data.
Comply with the technical limit values.
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2.1.1.4.2 Personal protective equipment
Personal protective equipment
Wearing personal protective equipment is an
important safety element. Missing or unsuitable
personal protective equipment increases the risk
of damage to health and personal injury. Personal
protective equipment includes: work gloves,
safety shoes, protective clothing, breathing
protection, hearing protection, face protection,
and eye protection
Determine the personal protective equipment
required for each job and have it ready.
Use only protective equipment that is
in proper condition and offers effective
protection.
Adjust the personal protective equipment to
the person, e.g. the size.
Observe the manufacturer's instructions
regarding operating materials, seed, fertiliser,
crop protection products, and cleaning
agents.
Wear suitable clothing
Loosely worn clothing increases the risk of
getting caught or entangled on rotating parts and
getting stuck on protruding parts. This can result
in serious injury or death.
Wear close-fitting, snag-free clothes.
Never wear rings, necklaces and other
jewellery.
If you have long hair,
wear a hairnet.
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2.1.1.4.3 Warning symbols
Keep warning symbols legible
Warning symbols on the machine warn you of
risks in danger areas and are an important
element of the machine's safety equipment.
Missing warning symbols increase the risk of
serious and lethal personal injury.
Clean dirty warning symbols.
Immediately replace any damaged and
illegible warning symbols.
Put the intended warning symbols on spare
parts.
2.1.2 Knowing and preventing dangers
2.1.2.1 Safety hazards on the machine
Liquids under pressure
Escaping high pressure hydraulic fluid can
penetrate into the body through the skin and
cause serious personal injuries. A hole the size
of a needle can already result in serious personal
injuries.
Before you uncouple hydraulic hoses or
check them for damage,
depressurise the hydraulic system.
If you suspect damage on a pressure system,
have the pressure system checked by a
qualified specialist workshop.
Never look for leaks with your bare hands.
Keep your body and face away from leaks.
If liquids penetrate the body,
consult a doctor immediately.
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Danger due to machine parts still running
When the drives are switched off, machine parts
can continue running and cause serious personal
injury or death.
Before approaching the machine, wait until
any machine parts that are still running have
come to a stop.
Only touch machine parts that are standing
still.
2.1.2.2 Danger areas
Dangers areas on the machine
The following basic dangers are encountered in
the danger areas:
The implement and its work tools move during
operation.
Hydraulically raised machine parts can descend
unnoticed and slowly.
The tractor and implement can roll away
unintentionally.
Materials or foreign objects can be ejected out of
or away from the implement.
If the danger area is not observed, it can result in
serious personal injury or death.
Keep people out of the danger area of the
machine.
If people enter the danger area,
immediately switch off the engines and
drives.
Before you work in the danger area of the
implement,
secure the tractor and implement. This also
applies for quick checking work.
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2.1.3 Safe operation and handling of the machine
2.1.3.1 Coupling implements
Coupling the implement to the tractor
Incorrectly coupling of the implement to the
tractor results in hazards that can cause serious
accidents.
There are crushing and shear points in the area
of the coupling points between the tractor and the
implement.
If you couple or uncouple the implement to
or from the tractor,
be very careful.
Use only suitable tractors for coupling and
transporting the implement.
If the implement is coupled to the 3-point
power lift of the tractor,
make sure that the mounting categories of
the tractor and implement are compatible.
Couple the implement properly to the tractor.
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2.1.3.2 Driving safety
Risk when driving on roads and fields
Any mounted or towed implement as well as front
or rear ballast weights on the tractor influence the
driving behaviour and the steering and braking
power of the tractor. The driving characteristics
also depend on the operating condition, the fill
level of the load, and on the ground. If the
driver does not take account of changing driving
characteristics, he can cause accidents.
Always ensure that the tractor's steering and
braking systems are operating correctly.
The tractor must provide the required brake
lag for the tractor and mounted implement.
Check the function of the brakes before
moving off.
The tractor front axle must always be
loaded with at least 20 % of the empty
tractor weight to ensure  steering
power.
Use front ballast weights if necessary.
Always attach the front or rear ballast weights
properly on the specified fixing points.
Calculate and observe the payload of the
mounted or towed implement.
Observe the permissible axle loads and
drawbar loads of the tractor.
Observe the permissible drawbar load of the
hitch device and drawbar.
Drive in such a way that you always have
full control over the tractor with the mounted
or towed implement. In so doing, take your
personal abilities into account, as well as the
road, traffic, visibility and weather conditions,
the driving characteristics of the tractor, and
the influence of the mounted implement.
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Preparing the machine for road travel
If the machine is not properly prepared for road
travel, it can result in serious traffic accidents.
Before driving on roads, always prepare the
machine for road travel.
Parking the implement
The parked machine can tip over. People can be
crushed and killed.
Only park the machine on stable and even
ground.
Before you perform setting or maintenance
work,
make sure that the implement is in a stable
position. In case of doubt, support the
implement.
Unsupervised parking
Parked tractors with coupled implements that are
insufficiently secured and unsupervised represent
danger for people and playing children.
Before you leave the machine,
shutdown the tractor and the implement.
Secure the tractor and machine.
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