Bosch rexroth IndraControl VAC 08.1 User manual

IndraControl
VAC 08.1
CDI+ Splitter
Operating Instructions
R911400465
Edition 01

IndraControl VAC 08.1 CDI+ Splitter
Change Record
Edition 01, 2019-11
Refer to tab. 1-1 "Change Record" on page 1
Copyright
© Bosch Rexroth AG 2019
All rights reserved, also regarding any disposal, exploitation, reproduction, edit-
ing, distribution, as well as in the event of applications for industrial property
rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
Editorial Department
Development Automation Systems Control Hardware HoBr (MaKo/MePe)
RS-6682bae03f25dd450a347e863a66addc-1-en-US-4

Table of Contents
Page
1 About this documentation..................................................................... 1
1.1 Overview on target groups and product phases.................................... 1
1.2 Purpose.................................................................................................. 2
1.3 Scope..................................................................................................... 2
1.4 Related documents................................................................................ 2
1.5 Customer feedback................................................................................ 3
2 Product identification and scope of delivery......................................... 3
2.1 Product identification............................................................................ 3
2.2 Scope of delivery................................................................................... 3
3 Using safety instructions........................................................................ 3
3.1 Structure of the safety instructions....................................................... 3
3.2 Explaining signal words and safety alert symbol................................... 4
3.3 Symbols used......................................................................................... 5
3.4 Explaining the signal alert symbol on the device................................... 5
4 Intended use.......................................................................................... 5
5 Accessories............................................................................................ 6
5.1 External 24 V power supply unit............................................................ 6
5.2 Connecting cables for the USB interface............................................... 6
5.3 Adapter cable from the display port to the HDMI.................................. 6
5.4 Connecting cables for the CDI+ interface.............................................. 6
6 Ambient conditions................................................................................ 7
7 Standards.............................................................................................. 9
7.1 CE marking............................................................................................. 9
7.1.1 Declaration of conformity...................................................................... 9
7.2 UL/CSA certified.................................................................................. 10
8 Technical data...................................................................................... 10
8.1 Voltage supply...................................................................................... 10
8.2 Digital 24 V inputs SEL and MOD........................................................ 11
9 Interfaces............................................................................................. 12
IndraControl VAC 08.1 CDI+ Splitter I
Table of Contents
R911400465_Edition 01 Bosch Rexroth AG

Page
9.1 24 V voltage supply and digital 24 V inputs......................................... 13
9.1.1 VAC 08.1 – Connection terminal X1S1................................................. 13
9.2 Interfaces............................................................................................. 14
10 Mounting, demounting and electric installation.................................. 14
10.1 Installation notes................................................................................. 14
10.2 Housing dimensions............................................................................. 15
10.3 Mounting.............................................................................................. 16
10.4 Demounting......................................................................................... 17
10.5 Electric connection.............................................................................. 17
10.5.1 Procedure to connect the lines to X1S1.............................................. 17
10.5.2 Line lengths and cross-sections........................................................... 18
10.5.3 Connecting 24 V DC............................................................................. 18
10.5.4 Connecting the digital 24 V inputs SEL and MOD............................... 18
10.5.5 Connecting the CDI+ interface of the CDI+ splitter to the
operator display................................................................................... 19
10.5.6 Connecting the USB interface to the PC............................................. 19
10.5.7 Connecting the image interface to the PC........................................... 19
10.6 Overall connection diagram................................................................. 19
10.7 Mounting recommendation for CDI+ cables with long lengths in an
interference-prone environment.......................................................... 20
10.7.1 Cables routing...................................................................................... 20
10.7.2 Potential equalization.......................................................................... 20
10.7.3 Shielding.............................................................................................. 20
10.7.4 Additional shielding connection in case of strong electrical interfer-
ences and long cables.......................................................................... 21
11 Commissioning.................................................................................... 23
12 Device description............................................................................... 23
12.1 Function of the digital inputs............................................................... 24
12.2 Display elements.................................................................................. 25
12.3 Operating and error display................................................................. 25
13 Error causes and troubleshooting........................................................ 26
14 Maintenance........................................................................................ 27
14.1 Regular maintenance tasks.................................................................. 27
II
Table of Contents
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

Page
15 Ordering information........................................................................... 27
15.1 Accessories and spare parts................................................................ 27
15.2 Type code............................................................................................. 27
16 Disposal............................................................................................... 28
16.1 Return.................................................................................................. 28
16.2 Packaging............................................................................................. 29
17 Service and support............................................................................ 29
Index.................................................................................................... 31
IndraControl VAC 08.1 CDI+ Splitter III
Table of Contents
R911400465_Edition 01 Bosch Rexroth AG

IV IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

1 About this documentation
Editions of this documentation
Edition Release
Date
Note
01 2019-11 First edition
Tab. 1-1: Change Record
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example:
In the product phase "Mounting (assembly/installation)", the "mechanic/electri-
cian" can execute the activity "install" using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
IndraControl VAC 08.1 CDI+ Splitter 1/33
About this documentation
R911400465_Edition 01 Bosch Rexroth AG

1.2 Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanical and electrical installation safely and on how to com-
mission the device.
Required qualification: Individual who is able to assess the tasks assigned and
to identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
1.3 Scope
This operating instruction applies to all CDI+ splitters whose type code starts
with "VAC08.1". The type code is located on the type plate of the device, also re-
fer to chapter 2.1 "Product identification" on page 3.
1.4 Related documents
Title Part number and document type
Rexroth IndraControl
VAP 01
Power Supply Unit
R911339613
Operating Instructions
Rexroth IndraControl
VPB 40.4
Control Cabinet PC
R911376309
Operating Instructions
Rexroth IndraControl
PR4 and VR4
Control Cabinet PC
R911384699
Operating Instructions
Rexroth IndraControl
VDP 16.3/40.3/60.3
Operator Display
R911323862
Operating Instructions
Rexroth IndraControl
VDP 15.3, 18.3, 21.3 Multi Touch
Operator Display – Built-In Devices
R911341191
Operating Instructions
Rexroth IndraControl
DR
Multi-Touch Displays (Built-in Device)
R911384713
Operating Instructions
Tab. 1-2: Related documents on the CDI+ splitter
2/33
About this documentation
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

1.5 Customer feedback
Customer requests, comments or suggestions for improvement are of great im-
portance to us. Please email your feedback on the documentations to Feed-
[e-mail]. Directly insert comments in the elec-
tronic PDF document and send the PDF file to Bosch Rexroth.
2 Product identification and scope of delivery
2.1 Product identification
The type plate is located on the rear side or at the side of the device.
Bosch Rexroth AG D-64711 Erba ch
Ma de in Ge rma ny
MA6/210-7402-M
U
N
IN 3AC 230V 50/60 Hz
I
N
OUT 10/7,5/5/5/1,5/1,5 A max.
I-C-B-T-V
SW-Vers ion V0,002
MNR: 1070086300 -105 04W03
1070
SN: 123456789
2
3
6
7
7
10 11
12
13
14
9
8
5
4
1
Bosch rexroth Electric Drives and Controls GmbH D-64711 Erbach
VDP16.3DBN-D1-NN-NN
UNDC 24V
N
2A
I-C-B-H-T-V
MNR: R911171013 GM1
FD: 12W27
7261
IND.CONT.EQ 17YB
Front Mounted Type1
SN:008595411
15
Made in Germany
UN : AC 230V/115V,
IN: 2,7A/5A,
MNR: R911171065 -GA1
TYP: VAP01.1H-W23-024-010-NN
Bosch Rexroth Electric Drives and Controls GmbH
D-64711 Erbach
SN: 004012652
7261
IND. CONT-EQ
18WM
I-C-B-H-T-V
FD: 11W40
12
3
4
8
9
5
10
6
12
11
13
15
DC 24V
10,3A
14
I
Made in Germany
1Word mark
2Division or plant number
3Type name (type code)
4Part number
5State of revision
6Date of manufacture (yyWww)
7Nominal voltage
8Nominal current
9Test marking
10 CE mark
11 Underwriters Laboratories Inc. mark
12 Serial number as barcode
13 Serial number
14 Name of origin
15 Company address
Fig. 2-1: Exemplary type plates
2.2 Scope of delivery
●CDI+ splitter
●Safety instructions
●Connector for X1S1
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
IndraControl VAC 08.1 CDI+ Splitter 3/33
Using safety instructions
R911400465_Edition 01 Bosch Rexroth AG

Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3-1: Structure of the safety instructions
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk
potential.
The safety alert symbol (triangular safety reflector with exclamation marks),
preceding the signal words Danger, Warning, Caution indicates hazards for
persons.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
can occur.
4/33
Using safety instructions
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

NOTICE
In case of non-compliance with this safety instruction, material damage can
occur.
3.3 Symbols used
Pointers are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
3.4 Explaining the signal alert symbol on the device
krax
If this symbol is on your device, you have to observe the documentation
on the device. The respective documentation informs on the type of
hazard as well as the steps required to avoid this hazard.
4 Intended use
The CDI+ splitter is required to connect two operator displays to a PC with
HDMI, display port or DVI-D monitor interface.
Risk of damaging the device if not expressly sta-
ted accessories, mounting parts and other com-
ponents, cables and lines are used.
NOTICE
The CDI+ splitter may be used only as intended and with the accessories,
mounting parts and other components specified in this documentation. Compo-
nents that are not expressly mentioned must neither be attached nor connected.
The same applies to cables and lines.
Operation must only be carried out with the hardware component configura-
tions and combinations that are expressly specified.
The CDI+ splitter can be used for the following IndraControl V device:
●Control cabinet PC Rexroth IndraControl VPB 40.4 and PR4
●Panel PC VR4
IndraControl VAC 08.1 CDI+ Splitter 5/33
Intended use
R911400465_Edition 01 Bosch Rexroth AG

The CDI+ splitter may only be operated under the mounting and installation con-
ditions, in the position of application and under the ambient conditions (temper-
ature, degree of protection, humidity, EMC, etc.) specified in this documenta-
tion.
5 Accessories
5.1 External 24 V power supply unit
Ordering code Part number Description
VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for UPS
and IndraControl V-devices
Tab. 5-1: Ordering data, 24 V power supply unit for UPS and IndraControl V-devices
5.2 Connecting cables for the USB interface
Ordering code Part number Description
RKB0019/000,5 (*******-*******-*******) R911171165 Length 0.5 m
RKB0019/001,0 (*******-*******-*******) R911171166 Length 1 m
RKB0019/003,0 (*******-*******-*******) R911171167 Length 3 m
Tab. 5-2: Ordering data of the connecting cables for the USB interface
5.3 Adapter cable from the display port to the HDMI
Ordering code Part number Description
VAC07.1SAA-DPN-HDM-01,0 R911399838 Length 1 m
Adapter cables, active, display port to
HDMI to connect VAC.08 and PR/VR
VAC07.1SAN-DPN-HDM-01,0 R911399986 Length 1 m
Adapter cables, passive, display port to
HDMI to connect VAC08 and VPB40.4
Tab. 5-3: Ordering data of the adapter cable from display port to HDMI
5.4 Connecting cables for the CDI+ interface
Ordering code Part number Description
RKB0008/000,5 (*******-*******-*******) R911171484 Length: 0.5 m
RKB0008/001,0 (*******-*******-*******) R911171485 Length: 1 m
RKB0008/002,5 (*******-*******-*******) R911170151 Length: 2.5 m
RKB0008/005,0 (*******-*******-*******) R911170152 Length: 5 m
RKB0008/007,5 (*******-*******-*******) R911172971 Length: 7.5 m
6/33
Accessories
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

Ordering code Part number Description
RKB0008/010,0 (*******-*******-*******) R911170153 Length: 10 m
RKB0008/015,0 (*******-*******-*******) R911171183 Length: 15 m
RKB0008/020,0 (*******-*******-*******) R911171184 Length: 20 m
RKB0008/025,0 (*******-*******-*******) R911170154 Length: 25 m
RKB0008/030,0 (*******-*******-*******) R911171381 Length: 30 m
RKB0008/035,0 (*******-*******-*******) R911171369 Length: 35 m
RKB0008/040,0 (*******-*******-*******) R911171382 Length: 40 m
RKB0008/050,0 (*******-*******-*******) R911171383 Length: 50 m
RKB0008/055,0 (*******-*******-*******) R911173779 Length: 55 m
RKB0008/060,0 (*******-*******-*******) R911173780 Length: 60 m
RKB0008/065,0 (*******-*******-*******) R911173781 Length: 65 m
RKB0008/070,0 (*******-*******-*******) R911173782 Length: 70 m
Tab. 5-4: CDI+ connecting cable
6 Ambient conditions
In operation Transport Storage
Ambient temperature +5 °C to +45 °C -20 °C to +60 °C -20 °C to +60 °C
Maximum temperature
gradient
Temporal temperature
changes up to 3 °C per
minute
Temporal temperature
changes up to 3 °C per
minute
Temporal temperature
changes up to 3 °C per
minute
Relative humidity Climatic class 3K3 acc.
to EN 60721, condens-
ing not allowed.
Max. 80 % air humidity
at 25 °C
Climatic class 3K3 acc.
to EN 60721, condens-
ing not allowed.
Max. 80 % air humidity
at 25 °C
Climatic class 3K3 acc.
to EN 60721, condens-
ing not allowed.
Max. 80 % air humidity
at 25 °C
Air pressure Up to 3,000 m above
sea level acc. to EN
61131-2
Up to 3,000 m above
sea level acc. to EN
61131-2
Up to 3,000 m above
sea level acc. to EN
61131-2
IndraControl VAC 08.1 CDI+ Splitter 7/33
Ambient conditions
R911400465_Edition 01 Bosch Rexroth AG

In operation Transport Storage
Mechanical strength Maximum vibration
Frequency range:
10 Hz to 150 Hz
Excursion:
0.75 mm at 10 Hz to
57 Hz
Acceleration:
1 g at 57 Hz to 150 Hz
Test duration per axis:
10 frequency cycles
Frequency throughput
speed:
1 octave/min
Acc. to EN 60068-2-6,
test Fc
Max. shock:
15 g acc. to EN 60
068-2-27, no disturb-
ance of the function
Max. shock:
15 g acc. to EN 60
068-2-27, no disturb-
ance of the function
Contamination level 2 2 2
Tab. 6-1: Ambient conditions
Defective product due to gases jeopardizing
functions
NOTICE
Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide (SO2)
and hydrogen suphide (H2S)). The product is not resistant against these gases.
Failure of the product due to contaminated air
NOTICE
●The ambient air must not contain acids, alkaline solutions, corrosive agents,
salts, metal vapors and other electrically conductive contaminants in high
concentrations
●The devices to be installed into the housing and installation compartments
must at least comply with the degree of protection IP 54 according to DIN EN
60529.
●The device shall be provided in a suitable fire enclosure in the end-use appli-
cation.
8/33
Ambient conditions
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

7 Standards
Standard Description
EN 60 61000-6-4 Generic standards - Emission standard (industrial environments)
EN 60 61000-6-2 Generic standards – Noise immunity (industrial environments)
EN 61558-2-6 Transformer for 24 V power supply unit, safe separation
EN 60664-1 Overvoltage category II
EN 60 529 Degrees of protection (including housings and installation compart-
ments)
EN 60 068-2-6 Vibration test
EN 60068-2-27 Shock test
EN 60721-3-3 Classification of ambient conditions, operation
EN 60721-3-2 Classification of ambient conditions, transport
EN 60721-3-1 Classification of ambient conditions, storage
UL 508 Industrial Control Equipment
Tab. 7-1: Standards used
7.1 CE marking
7.1.1 Declaration of conformity
The electronic products described in the present operating instructions comply
with the requirements and the target of the following EU directive and with the
following harmonized European standards:
EMC directive 2004/108/EC
The electronic products described in the present operating instructions are in-
tended for use in industrial environments and comply with the following require-
ments:
Standard Title Edition
DIN EN 61000-6-4
(VDE 0839-6-4)
Electromagnetic compatibility (EMC)
Part 6-4: Generic standards – Emission standard for indus-
trial environments (IEC 61000-6-4:2006)
September
2007
DIN EN 61000-6-2
(VDE 0839-6-2)
Electromagnetic compatibility (EMC)
Part 6-2: Generic standards – Noise immunity for industrial
environments (IEC 61000-6-2:2005)
March 2006
Tab. 7-2: Standards for electromagnetic compatibility (EMC)
IndraControl VAC 08.1 CDI+ Splitter 9/33
Standards
R911400465_Edition 01 Bosch Rexroth AG

Loss of CE conformity due to modifications at the device.
CE marking applies only to the device upon delivery. After modifying
the device, verify the CE conformity.
7.2 UL/CSA certified
The devices are certified acc. to
●UL508 (Industrial Control Equipment) and
●C22.2 no. 142-M1987 (CSA)
UL file no. E210730
However, there can be combinations or extension stages with a limited or miss-
ing certification. Thus, verify the registration according to the UL marking on the
device.
Loss of UL/CSA conformity due to modifications at the device.
UL and CSA marking applies only to the device upon delivery. After
modifying the device, verify the UL and the CSA conformity.
8 Technical data
Degree of protection IP 20
Weight 0.54 kg
Tab. 8-1: Degree of protection and weight
8.1 Voltage supply
Nominal input voltage 24 V DC (use a 24 V power supply unit acc. to DIN
EN 60742, classification VDE 0551, for example
the power supply unit VAP01.1H-W23-024-010-
NN, part number R911171065)
Input voltage range 24 V DC +20 %, -15 %
Emitted interference and surge immunity Umax = 35 V (for t < 100 ms)
Current consumption at UNMax. 0.45 A at 24 V
Input fuse None
Switch-on threshold 22 V ±5 %
Switch-off threshold 19 V ±5 %
10/33
Technical data
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

Max. power consumption 10 W
Reverse voltage protection Yes
Tab. 8-2: Characteristic values of the 24 V input
8.2 Digital 24 V inputs SEL and MOD
Reverse voltage protection Yes
Input voltage:
Nominal value at "0"
Nominal value at "1"
-3 V to 15 V
18 V to 30 V
Input current:
Nominal value at "0"
Nominal value at "1"
< 2.5 mA
2.8 mA to 6 mA
Cable length (unshielded) < 100 m
Short-circuit protection, overcurrent protection Typ. 0.6 A
Tab. 8-3: Characteristic values of the digital 24 V inputs SEL and MOD
IndraControl VAC 08.1 CDI+ Splitter 11/33
Technical data
R911400465_Edition 01 Bosch Rexroth AG

9 Interfaces
Fig. 9-1: Connector panel of the CDI+ splitter
Name at the
housing
Connection type Connector type (integra-
ted)
Mating connector or cable
(from outside)
X1S1 24 V voltage supply
Two digital 24 V inputs
Phönix connector strip,
5-pin, MC1,5/5-
G-3,5THT1
Phönix socket strip,
5-pin, FK-MCP 1,5/5-
ST-3,5
XUSB USB 2.0 connection to the
PC
USB socket,
Type A
USB plug,
Type A
XHDMI HDMI HDMI female connector HDMI connector
XCDI+tx1 CDI+ interface to the first
operator display
RJ45 socket RJ45 plug
12/33
Interfaces
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01

Name at the
housing
Connection type Connector type (integra-
ted)
Mating connector or cable
(from outside)
XCDI+tx2 CDI+ interface to the sec-
ond operator display
RJ45 socket RJ45 plug
Functional earth (FE) M5 Ring cable lug
Tab. 9-1: Interfaces and connections at the CDI+ splitter
9.1 24 V voltage supply and digital 24 V inputs
9.1.1 VAC 08.1 – Connection terminal X1S1
Pin Labeling Function
1 24 + 24 V supply voltage
2 24 – 0 V supply voltage
3 MOD/SEL – 0 V for switching and MOD
4 SEL + 24 V switching input
5 MOD + Enables the operation at both oper-
ator displays or at no operator dis-
play
Tab. 9-2: Pin assignment X1S1
For the function on the digital inputs, refer to: chapter 12.1 "Func-
tion of the digital inputs" on page 24.
Operating the operator display as well as the USB data traffic only
possible at the active operator display. The screen is always output
on both operator displays
IndraControl VAC 08.1 CDI+ Splitter 13/33
Interfaces
R911400465_Edition 01 Bosch Rexroth AG

9.2 Interfaces
Connection Function
XUSB USB connection to the PC for touch and USB signals, cable length of 2
m max.
XHDMI HDMI input to connect to the screen output of the PC, cable length of
2 m.
●HDMI ↔ HDMI connecting cable to PCs with HDMI output
●Display port ↔ HDMI adapter cable active to the control cabinet
PCs of the PR and VR series
●Display port ↔ HDMI adapter cable passive to the control cabinet
PCs of the VPB40.4 series
●DVI-D ↔ HDMI connecting cable to the control cabinet PCs with
DVI-D output
XCDI+tx1 CDI+ connection to operator display 1
XCDI+tx2 CDI+ connection to operator display 2
Tab. 9-3: Interfaces, ordering information on the cables, refer to chapter 5 "Accessories" on
page 6
10 Mounting, demounting and electric installation
10.1 Installation notes
●The CDI+ splitter is intended for the rear panel mounting.
Fig. 10-1: Permitted mounting position
●The LED displays may not be hidden.
●Provide the following minimum distances for sufficient cooling and mounting:
– 50 mm to the bottom side
– 80 mm to the upper side
– 80 mm to the front side
●Lay all connecting cables in loops.
●Use strain reliefs for the cables.
14/33
Mounting, demounting and electric installation
IndraControl VAC 08.1 CDI+ Splitter
Bosch Rexroth AG R911400465_Edition 01