Bosch Rextop IndraControl VCH 05.1 User manual

Operating Instructions
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VCH 05.1
Hand-Held Terminal
R911337305
Edition 02

Bosch Rexroth AG VCH 05.1
Record of Revision
Edition Release Date Notes
First edition 04.2013 --
Edition 02 04.2014 Revision
Copyright
© Bosch Rexroth AG 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
duced or given to third parties without its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this docu-
mentation and the availability of the product.
Editorial Department
Development Automation Systems EH (KaWa/PiGe)
RS-0dd51e5d937fa7980a6846a5019d1794-2-en-US-4

Table of Contents Page
1 About this Documentation..................................................................... 1
2 Product Identification and Scope of Delivery........................................ 2
2.1 Product Identification............................................................................ 2
2.2 Scope of Delivery................................................................................... 3
3 Using the Safety Instructions................................................................. 3
3.1 Safety Instructions – Structure.............................................................. 3
3.2 Explaining Signal Words and Safety Alert Symbol................................. 4
3.3 Symbols Used........................................................................................ 5
4 Intended Use.......................................................................................... 5
5 Spare Parts, Accessories and Wear Parts.............................................. 6
6 Ambient Conditions............................................................................... 6
7 Technical Data....................................................................................... 7
7.1 Hand-Held Terminal............................................................................... 7
7.2 Keyboard, Housing, Display................................................................... 7
7.3 Stop and EMERGENCY STOP Pushbutton ............................................ 8
7.4 Enabling Button..................................................................................... 8
7.5 Connection Modules.............................................................................. 9
8 Standards.............................................................................................. 9
8.1 General Information............................................................................... 9
8.2 Used Standards..................................................................................... 9
8.3 EC-Type Examination Certificate......................................................... 10
8.4 CE Marking........................................................................................... 11
8.4.1 Declaration of Conformity .................................................................. 11
8.5 UL/CSA Certified................................................................................. 11
9 Interfaces............................................................................................. 12
10 Assembly, Disassembly and Electrical Installation.............................. 13
10.1 Housing Dimensions............................................................................ 13
10.2 Cable Installation................................................................................. 13
VCH 05.1 Bosch Rexroth AG
Table of Contents
DOK-SUPPL*-VCH*05*****-IT02-EN-P I

Page
10.3 Connecting to the Connection Module VAC........................................ 15
10.4 Software-Specific Settings.................................................................. 15
11 Commissioning.................................................................................... 15
12 Device Description............................................................................... 16
12.1 General Information............................................................................. 16
12.1.1 View Hand-Held Terminal..................................................................... 16
12.1.2 Connection to the Control, Selecting the Connection Modules.......... 16
12.2 Operating System................................................................................ 17
13 Error Causes and Elimination.............................................................. 18
14 Maintenance........................................................................................ 18
14.1 General Information............................................................................. 18
14.2 Regular Maintenance Tasks................................................................. 18
14.3 Display................................................................................................. 19
14.4 Maintenance........................................................................................ 19
14.5 Updating the Operating System........................................................... 19
15 Ordering Information........................................................................... 20
15.1 Accessories and Spare Parts............................................................... 20
15.2 Type Code............................................................................................ 21
16 Disposal............................................................................................... 21
16.1 General Information............................................................................. 21
16.2 Take-Back............................................................................................. 22
16.3 Packaging............................................................................................. 22
16.4 Batteries and Accumulators................................................................. 22
17 Service and Support............................................................................ 22
Index.................................................................................................... 25
Bosch Rexroth AG
Table of Contents VCH 05.1
II DOK-SUPPL*-VCH*05*****-IT02-EN-P

1 About this Documentation
Overview – target groups and product phases
The activities, product phases and target groups that refer to the present docu-
mentation are marked in red color in the following figure.
Example: In the product phase "Mounting (assembly/installation)", the "mechan-
ic/electrician" can execute the activity "install" using this documentation.
Disposal company
Selection Operation
Engineering Commissioning De-
commissioning
To test
To optimize
To create
the NC program
To remove
faults
To maintain
To operate
To simulate
To configure
To program
To parameterize
To install
To mount
To unpack
To construct
To design
To prepare
To select
Design engineer
Mechanic/
electrician)
Process
specialist
Machine
operator
Service
Presales Aftersales
Programmer
Technologist
Product
phases
Target
groups
Activities
Mounting
(assembly/installation)
Programmer
Mechanic/
electrician
To dismount
To dispose
Commissioning engineer
Technologist
Process specialist
Maintenance
technician
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanic and electrical installation in a safe way and on how to
commission the hand-held terminal.
Required qualifications: Individual who is able to assess the tasks assigned and
identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
Scope
This document is valid for all variants whose type code starts with "VCH05.1...".
The type designation code specifications are located on the type plate of the de-
vice, see also chapter 2.1 "Product Identification" on page 2.
VCH 05.1 Bosch Rexroth AG
About this Documentation
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Further documents
Title Partnumberanddocumenttype
RexrothIndraControl
VAC30.2,VAC31.1,VAC05.1
ConnectionModule
R911338408
OperatingInstructions
RexrothIndraControl
VCH08.1
Hand-HeldTerminal
R911320190
OperatingInstructions
RexrothIndraControl
VDevices
OperatingSystems
R911343901
ProjectPlanningManual
Tab. 1-1: Further documents
Also refer to the descriptions of the respective system or the component (e.g.
MLC, IndraLogic, MTX, MLC, XLC or IndraLogic component).
Customer feedback
Customer requests, comments or suggestions for improvement are of great im-
portance to us. Please email your feedback on the documentations to Feed-
[email protected]. Directly insert comments in the elec-
tronic PDF document and send the PDF file to Bosch Rexroth.
2 Product Identification and Scope of Delivery
2.1 Product Identification
The type plate is located at the rear side of the device.
Bosch Rexroth AG
Product Identification and Scope of Delivery VCH 05.1
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Type plate
10
11
12
13
14
98
123 4
5
6
7
①Company address
②Division or plant number
③Designation of origin
④Underwriters Laboratories Inc. mark
⑤Operating temperature
⑥Manufacturing data (wwyy)
⑦Nominal voltage and nominal current
⑧State of revision
⑨Serial number as barcode
⑩Serial number
⑪Part number as bar code
⑫Part number
⑬Type code (type designation code)
⑭Company name
Fig. 2-1: Type plate
2.2 Scope of Delivery
●Hand-Held Terminal
●Connecting cable
●Safety instructions
The scope of delivery depends on the customer configuration.
3 Using the Safety Instructions
3.1 Safety Instructions – Structure
The safety instructions are structured as follows:
VCH 05.1 Bosch Rexroth AG
Using the Safety Instructions
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Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Fig. 3-1: Safety instructions – Structure
3.2 Explaining Signal Words and Safety Alert Symbol
The safety instructions in this documentation contain specific signal words (dan-
ger, warning, caution, notice) and, if necessary, a safety alert symbol (according
to ANSI Z535.6-2006).
The signal word is meant to draw the reader's attention to the safety instruction
and signifies the degree of danger.
The safety alert symbol (a triangle with an exclamation point), which precedes
the signal words danger,warning and caution is used to alert the reader to per-
sonal injury hazards.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
could occur.
NOTICE
In case of non-compliance with this safety instruction, property damage could
occur.
Bosch Rexroth AG
Using the Safety Instructions VCH 05.1
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3.3 Symbols Used
Notes are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
4 Intended Use
Bosch Rexroth hand-held terminals are PC-based machine operator terminals.
Danger of destruction of the device if not ex-
pressly stated accessories, mounting parts and
other components, cables, lines, software and
firmware are used.
NOTICE
The hand-held terminals may be used only as intended and with the accessories,
mounting parts and other components specified in this documentation. Compo-
nents that are not expressly mentioned must neither be attached nor connec-
ted. The same applies to cables and lines.
Operation must only be carried out with the hardware component configura-
tions and combinations that are expressly specified and with the software and
firmware indicated and specified in the respective documentation and function-
al descriptions.
Typical fields of use of the hand-held terminals are:
●Handling systems and assembly systems
●Packaging and food processing machines
●Printing machines and paper converting machines
●Machine tools
●Wood processing machines
●Welding controls
The hand-held terminals may only be operated under the mounting and installa-
tion conditions, the position, and the ambient conditions (temperature, degree
of protection, humidity, EMC etc.) specified in this documentation.
VCH 05.1 Bosch Rexroth AG
Intended Use
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Risk of destroying the touch screen or the front
panel by using inappropriate items.
NOTICE
Operate the touch screen only with your finger or with a special touch pen
(parts number 1070923266).
5 Spare Parts, Accessories and Wear Parts
Orderingcode Partnumber Description
VAS05.1-006-1M5-CP R911173036 1.5mconnectingcableforthehand-heldterminal
VCH05.1,17-pin,STOPbutton
Tab. 5-1: Connecting cable for the hand-held terminal
6 Ambient Conditions
Inoperation Transport Storage
Maximumsurround-
ingairtemperature 0℃to+45℃0Cto+45°C -20℃to+70℃
Maximumtempera-
turegradient Temporaltemperaturechangesupto3Kperminute
Humidity 5%to95%
Airpressure Upto2,000mabovesealevelacc.to
EN61131-2 Upto3000mabovesealevelacc.toEN 61131-2
Mechanicalstrength Maximumvibration:
10Hz≤f<57Hzwith0.15mm
9Hz≤f<150Hzwith2g
Max.shock:
25g/11ms
accordingtoIEC60068-2-27
Tab. 6-1: Ambient Conditions
The ambient air must not contain acids, alkaline solutions, corrosive
agents, salts, metal vapours, and other electrically conductive con-
taminants in high concentrations.
The ambient air must be dust-free. Housings and installation com-
partments must at least comply with degree of protection IP 54 ac-
cording to DIN VDE 0470-1.
Loss of production can occur due to a failure of
the hand-held terminal. Failure of the hand-held
terminal was caused by operation outside the
specified temperature range.
NOTICE
Operation of the hand-held terminal is only permissible within the specified
temperature range.
Bosch Rexroth AG
Ambient Conditions VCH 05.1
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7 Technical Data
7.1 Hand-Held Terminal
Processor TexasInstrumentsOMAP3503600MHz(ARMCortexA8ar-
chitecture)
RAM LPDDRAM:128MB
Flashmemory 128MB
Interfaces Ethernet:10/100MBit
Housingmaterial ABS,resistanttogrease,oil,lubricants,alcoholetc.
Enclosurerating IP65
Voltagesupply DC24V
Inputvoltagerange DC24V(DC+19,2VtoDC+30Vacc.toEN61131-2)
Maximuminrushcurrent(withcurrent
limiting) 5.6A
Prescribedexternalprotection 2-A-fusiblecut-out,time-lag
Maximumpowerconsumptionatmaxi-
mumconfiguration 6W(250mAatDC24V)
Protectionclass(accordingtoEN
61131-2orEN50178) III
Weight Ca.480g(withEMERGENCYSTOPpushbutton,withoutkey
switch,withouthandwheel,withoutrotaryswitchandwith-
outcable)
Tab. 7-1: Technical data of the hand-held terminal
7.2 Keyboard, Housing, Display
Display 3.4"(75×42mm)
480×272WQVGA
graphics-enabledOLEDdisplay1)
65536colors
Touchscreenoperation
Keyboardtype ●Foilkeyboardwithtactilefeedback
●Operationforrighthanderandlefthander
Numberofkeys 33buttons
Displayelements 4stateLEDs
Surface−frontpanel ColorRAL7035lightgray
VCH 05.1 Bosch Rexroth AG
Technical Data
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Enclosurerating IP65(entiredevice)
Dimensions ●Width:162mm
●Height:226mm
●Depth:55mm
Fireresistance UL94-V0
Standardoperatingelements A3-stageenablingbutton,two-circuit,externallywired
Stopbutton/EMERGENCYSTOPpushbutton,two-circuit,
externallywired
1) OLED = Organic Light Emitting Diode)
Tab. 7-2: Technical data of the keyboard, the housing and the display
7.3 Stop and EMERGENCY STOP Pushbutton
Nominalvoltage DC24V
Minimumcurrent 10mA(percontact)
Maximumcurrent 1000mA(percontact)
Usagecategory DC-13(acc.toIEC60947-5-1)
IDECXAseries B10d:100000
Tab. 7-3: Technical data of the stop button and the EMERGENCY STOP pushbutton
7.4 Enabling Button
Outputtype Solid-stateoutput
Nominalvoltage DC24V(voltagetoleranceDC19.2VtoDC30Vacc.toEN
61131-2)
Nominalcurrent Max.500mA
Switchingcycles ●Switchposition2:106
●Switchposition3:105
Actuatingforce ●Fromswitchposition1to2:3Ntypically
●Fromswitchposition2to3:17Ntypically
Electricalisolation ●AC500V
Tab. 7-4: Technical data, enabling button
Bosch Rexroth AG
Technical Data VCH 05.1
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Enable
B10d Switchposition2:
1000000
Switchposition3:
100000
Tab. 7-5: Enabling button, specifications acc. to EN ISO 13849-1:2008
7.5 Connection Modules
The technical data about the connection modules can be found in the respective
operating instructions (see tab. 1-1 "Further documents" on page 2).
8 Standards
8.1 General Information
The products have been developed according to the current German edition of
the standards at the time of product development.
8.2 Used Standards
Enabling device and emergency stop button
The operating instructions comply with the Machinery Directive 2006/42/EC.
The terms used in these operating instructions are derived from the new Machi-
nery Directive (MD) 2006/42/EC. The following table compares the old standard
to the new standard.
98/37/EC(ancientstandard) 2006/42/EC(newstandard)
Emergencystop EMERGENCYSTOP
Tab. 8-1: Comparing old and new standards
Standard Meaning
EuropeanUnionDirectives
98/37/ECand2006/42/EC(valid
from29thDecember,2009) DirectiveonMachinerywithamendment98/79/ECandMD 2006/42/EC
2004/108/EC EMCDirective
ExaminingtheconformityregardingtheMachineryDirective
ENISO13850:2006 Safetyofmachinery–EMERGENCYSTOP–principlesforde-
sign
VCH 05.1 Bosch Rexroth AG
Standards
DOK-SUPPL*-VCH*05*****-IT02-EN-P 9/27

Standard Meaning
ENISO13849-1:2008 Safetyofmachinery–safety-relatedpartsofcontrolsystems
–part1:Generalprinciplesfordesign
EN60204-1:2006(chapter9,chapter
10) Safetyofmachinery–electricalequipmentofmachines– part1:Generalrequirements
ExaminationoftheconformityregardingtheEMCDirective
EN61131-2:2007(chapter8,chapter
9) Programmablelogiccontrols –part2:Equipmentrequirementsandtests
Inthiswaytheaccordancetofollowingstandardsisalsogiven:
EN61000-6-2:2006 EMCgenericstandards–noiseimmunityforindustrialenvi-
ronments
EN61000-6-4:2007 EMCgenericstandards-emissionstandardforindustrialen-
vironments
Generalproceduresandsafetyprinciples
ENISO12100:2010 Safetyofmachinery–Generalprinciplesfordesign–Riskas-
sessmentandriskreduction
Stabilityandimpermeabilityoftheenclosure
EN60529:1991 Degreesofprotectionprovidedbyenclosures
Electricalsafetyandfireprotection
EN50178:1997 Electronicequipmentforuseinpowerinstallations
ULexaminationforindustrialcontrolequipment
UL508,17th edition(=CSAC22.2No.
14) IndustrialControlEquipment(NRAQ,NRAQ7)
ULexaminationforroboticapplications
UL508,17th edition(=CSAC22.2No.
14) IndustrialControlEquipment(NRAQ,NRAQ7)
UL1740,2007 (1998)IndustrialRobotsandRoboticEquipmentE216950
(TETZ2,TETZ8)
Tab. 8-2: Standards
8.3 EC-Type Examination Certificate
A type examination was carried out by the certification body NSBIV AG SIBE
Switzerland, Iseliquai 8, 6005 Lucerne, Switzerland.
Bosch Rexroth AG
Standards VCH 05.1
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The type-examination certificate No. is 1069/1.
Safety specifications
EN ISO 13849-1:2008 Category 3 PL d
The safety function "enabling button"for the special operation mode control
and the stop button meet the requirements of category 3 and PL according to
EN ISO 13849-1 and the requirements of EN 60204-1 provided that the safety in-
structions in this document are complied with.
8.4 CE Marking
8.4.1 Declaration of Conformity
The electronic products that are described in the present instructions, comply
with the requirements and the target of the following EU directive and with the
following harmonized European standards:
●EC Directive relating to machinery 2006/42/EC
●EC Directive relating to electromagnetic compatibility 2004/108/EC
Conformity with the regulations of the Directive 2006/42/EG is established by
the compliance with the following harmonized European standards for the
EMERGENCY STOP pushbutton and the stop button as well as the enabling but-
ton:
●EN ISO 13850:2008
●EN 60204-1:2006
Conformity with the Directive 2004/108/EC is established by the compliance
with the applicable parts of the following harmonized European standards:
●EN 61131-2:2007
Non-compliance with CE conformity due to modifications to the de-
vice.
The CE marking is only valid for the device in its delivery status. Af-
ter having modified the device, the CE conformity is to be verified.
Ask your representative for the Declaration of Conformity.
8.5 UL/CSA Certified
The devices are certified according to
●UL508 (Industrial Control Equipment) and
VCH 05.1 Bosch Rexroth AG
Standards
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●C22.2 No. 142-M1987 (CSA)
However, there can be combinations or extension stages with limited or missing
certification. Thus, verify the registration according to the UL marking on the de-
vice.
Loss of UL/CSA conformity due to modifications to the device.
The UL- and CSA- marking is only valid for the device in its delivery
status. After having modified the device the UL and CSA compliance
is to be verified.
To guarantee an UL/CSA-compliant operation, the following condi-
tions have to be fulfilled:
●Use only insulated copper wire suitable for at least 60/75 °C
9 Interfaces
1
2
3
①S1 – Main terminal: Enabling device and
EMERGENCY StOP pushbutton:
②S12 – External cabling (for options)
③S2 – Communication interface
Fig. 9-1: Interfaces
●Note the safety instructions and the interface descriptions in the
instructions for the connecting modules VAC 30.2, VAC 31.1, VAC
05.1, see tab. 1-1 "Further documents" on page 2.
Bosch Rexroth AG
Interfaces VCH 05.1
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10 Assembly, Disassembly and Electrical Installation
10.1 Housing Dimensions
161.5
65.9
237.9
Fig. 10-1: Dimensions (in mm) of the hand-held terminal VCH 05.1
10.2 Cable Installation
Opening the cable chamber
1. Place the hand-held terminal on an even and clean surface with the display
facing downwards (e.g. ESD mat).
2. Use a screw driver type "six-lobe, size 10"to open and close the cable
chamber.
VCH 05.1 Bosch Rexroth AG
Assembly, Disassembly and Electrical Installation
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Modifications in the cable chamber:
●Manually remove the main connector (S1). Do not use any sharp
or pointed objects
●When disconnecting the RJ-45 connectors (S2), make sure that
the locking lever is pressed (see ① and ② in the following figure)
1
2
S1
S2
S1 Main connector
S2 RJ-45 connector
Fig. 10-2: Disconnect the main connector from the RJ-45 connector
Connecting the cable chamber
1. Fasten the cable chamber cover with three screws (torque: 0.4 to 0.5 Nm).
Possible malfunctions due to incorrectly closed
cable chamber and sporadical loss of degree of
protection.
NOTICE
●Verify that the seal is clean and intact
●Ensure that the seal is positioned correctly in the cable chamber
●Ensure that no cable is crimped
Possible malfunctions of the EMERGENCY STOP
pushbutton and the enabling button due to in-
correctly snapped in connectors.
NOTICE
●Ensure that the S1 and S2 connectors correctly snap in when plugging them
in
●Check the EMERGENCY STOP pushbutton and the enabling button functional-
ity prior to using the hand-held terminal
Bosch Rexroth AG
Assembly, Disassembly and Electrical Installation VCH 05.1
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10.3 Connecting to the Connection Module VAC
Refer to the documentation about the connection modules.
10.4 Software-Specific Settings
The software settings are described in the project planning manual "Rexroth
IndraControl V Devices Operating Systems"(see tab. 1-1 "Further documents"
on page 2).
11 Commissioning
General Information
For commissioning the control, further parameterization or programming is nec-
essary.
Commissioning steps
1. Before commissioning the hand-held terminal, the operator has to ensure
that the plant, especially the safety devices, are in a correct state.
Stopping the system due to connecting a
hand-held terminal with pressed stop but-
ton or EMERGENCY STOP pushbutton.
NOTICE
Before commissioning the hand-held terminal, ensure that the stop button
or the EMERGENCY STOP pushbutton is not pressed.
2. Connect the 17-pin connector to the VAC connection module.
3. Set up the hand-held terminal and the connection module (see project
planning manual "Rexroth IndraControl V Devices Operating Systems", tab.
1-1 "Further documents" on page 2).
Find further details about the commissioning in the documentation
of the device or system manufacturer.
VCH 05.1 Bosch Rexroth AG
Commissioning
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12 Device Description
12.1 General Information
12.1.1 View Hand-Held Terminal
1
2
3
4
5
6
9
8
7
①Stop button (two-circuit)
②Stylus with holder
③3-stage enabling button, two-circuit
④Adjustable wrist straps
⑤Cable chamber
⑥Connecting cable with strain relief and
strain relief sleeve
⑦Protective cover of the USB interface
and for the micro SD card
⑧Color display with touch screen: 3.4''
OLED display PSP resolution (480 ×
272)
⑨Membrane keyboard
Fig. 12-1: Views of the hand-held terminal
A figure of the connection module can be found in the operating instructions of
the connection module VAC30/31/05 (see tab. 1-1 "Further documents" on page
2).
12.1.2 Connection to the Control, Selecting the Connection Modules
The hand-held terminal is connected to the control via a connection module in
front panel mounting. At the front side, a 17-pin female connector allows the
Bosch Rexroth AG
Device Description VCH 05.1
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