Bosch Rexroth IndraControl VEP .2 Series Technical manual

Rexroth IndraControl VEP**.2 R911310662
Edition 01
Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

About this Documentation IndraControl VEP30.2 40.2 and 50.2
DOK-SUPPL*-VEP**.2****-PR01-EN-P
Rexroth IndraControl VEP**.2
Project Planning Manual
DOK-SUPPL*-VEP**.2****-PR01-EN-P
Document Number, 120-2100-B379-01/EN
This documentation describes the embedded terminals
IndraControl VEP 30.2, VEP 40.2 and VEP 50.2.
Description Release
Date
Notes
120-2100-B379-01/EN 08/05 First Edition
 2005 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
Validity
Published by
Note

IndraControl VEP30.2 40.2 and 50.2 Contents I
DOK-SUPPL*-VEP**.2****-PR01-EN-P
Contents
1 System Presentation 1-1
1.1 Brief Description IndraControl VEP 30.2, VEP 40.2 and VEP 50.2.............................................. 1-1
IndraControl VEP**.2............................................................................................................... 1-1
Embedded Terminals with Keypad.......................................................................................... 1-2
Embedded Terminals with Touch Screen ............................................................................... 1-2
Front Panel of the IndraControl VEP 30.2............................................................................... 1-2
Front Panel of the IndraControl VEP 40.2............................................................................... 1-4
Front Panel of the IndraControl VEP 50.2............................................................................... 1-5
1.2 Operating System ......................................................................................................................... 1-5
1.3 Commissioning ............................................................................................................................. 1-5
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information ...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-5
3.7 Protection Against Dangerous Movements .................................................................................. 3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting.................................................................................... 3-8
3.11 Battery Safety ............................................................................................................................... 3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 Front Panel ................................................................................................................................... 4-1
IndraControl VEP 30.2............................................................................................................. 4-1
IndraControl VEP 40.2............................................................................................................. 4-1
IndraControl VEP 50.2............................................................................................................. 4-1
4.2 PC Box of the IndraControl VEP Devices..................................................................................... 4-2
4.3 Technical Data of the IndraControl VEP Power Supply Unit 24 V ............................................... 4-2

II Contents IndraControl VEP30.2 40.2 and 50.2
DOK-SUPPL*-VEP**.2****-PR01-EN-P
4.4 Ambient Conditions....................................................................................................................... 4-3
IndraControl VEP..................................................................................................................... 4-3
4.5 Weights......................................................................................................................................... 4-3
4.6 Used Standards ............................................................................................................................ 4-4
4.7 Wear Parts.................................................................................................................................... 4-5
4.8 Compatibility Test ......................................................................................................................... 4-5
5 Dimensions 5-1
5.1 Housing Dimensions..................................................................................................................... 5-1
Housing Dimensions of the IndraControl VEP 30.2CC ........................................................... 5-1
Housing Dimensions of the IndraControl VEP 30.2CG........................................................... 5-3
Housing Dimensions of the IndraControl VEP 40.2CE ........................................................... 5-5
Housing Dimensions of the IndraControl VEP 50.2CH ........................................................... 5-7
Installation of a Second PC104 Card ...................................................................................... 5-9
5.2 Installation..................................................................................................................................... 5-9
Installation Notes ..................................................................................................................... 5-9
Mounting Cut-Out .................................................................................................................... 5-9
Mounting Dimensions of the IndraControl VEP 30.2CC........................................................ 5-10
Mounting Dimensions of the IndraControl VEP 30.2CG's Bracket Housing ......................... 5-11
Mounting Dimensions of the IndraControl VEP 40.2CE........................................................ 5-12
Mounting Dimensions of the IndraControl VEP 50.2CH........................................................ 5-13
6 Display and Operating Components 6-1
6.1 Backlight Switch-Off...................................................................................................................... 6-1
6.2 Operating Components of the IndraControl VEP 30.2CG............................................................ 6-2
Keypad..................................................................................................................................... 6-2
6.3 Touch Screen ............................................................................................................................... 6-3
7 Pin Assignments of the IndraControl VEP 7-1
7.1 Connector Panel without Special Interfaces................................................................................. 7-1
7.2 Connector Panel with PROFIBUS DP Master .............................................................................. 7-1
7.3 Connector Panel with PROFIBUS DP Master and Exemplarily Second PC104 Plug-In
Card .............................................................................................................................................. 7-1
7.4 Interfaces of the IndraControl VEP............................................................................................... 7-2
Overview.................................................................................................................................. 7-2
Serial Interface COM1 ............................................................................................................. 7-3
USB Interfaces ........................................................................................................................ 7-4
Ethernet Interfaces .................................................................................................................. 7-5
VGA Interface .......................................................................................................................... 7-6
Combined Keyboard/Mouse Interface..................................................................................... 7-7
24 VDC Power Supply.............................................................................................................7-7
PROFIBUS Master Interface DP-M....................................................................................... 7-10
PROFIBUS Diagnostic Interface Config................................................................................ 7-10
Cable Outlet of the VEP30.2CG............................................................................................ 7-12

IndraControl VEP30.2 40.2 and 50.2 Contents III
DOK-SUPPL*-VEP**.2****-PR01-EN-P
8 Maintenance and Installation 8-1
8.1 General Information ...................................................................................................................... 8-1
8.2 LCD Display.................................................................................................................................. 8-1
8.3 CMOS Battery............................................................................................................................... 8-2
8.4 Extension Cards ........................................................................................................................... 8-2
9Software 9-1
9.1 General Information ...................................................................................................................... 9-1
9.2 First Commissioning ..................................................................................................................... 9-2
9.3 Touch Calibration.......................................................................................................................... 9-2
9.4 Rexroth CE Settings ..................................................................................................................... 9-3
Rexroth CE Settings – Ethernet Adapter................................................................................. 9-3
Rexroth CE Settings – Application Settings ............................................................................ 9-4
Rexroth CE Settings – Data Server......................................................................................... 9-5
Rexroth CE Settings – System Info......................................................................................... 9-6
9.5 Windows CE 4.2 .NET .................................................................................................................. 9-7
Operation ................................................................................................................................. 9-7
Memory Distribution................................................................................................................. 9-8
USB Support of the IndraControl VEP................................................................................... 9-10
Microsoft Programs ............................................................................................................... 9-10
FTP Server ............................................................................................................................ 9-11
Web Server............................................................................................................................ 9-11
Telnet Server ......................................................................................................................... 9-11
CE User Configuration...........................................................................................................9-11
9.6 IndraLogicWinCE........................................................................................................................ 9-12
9.7 WinStudio.................................................................................................................................... 9-12
10 Ordering Information 10-1
10.1 Type Code .................................................................................................................................. 10-1
VEP 30.2................................................................................................................................ 10-2
VEP 40.2................................................................................................................................ 10-3
VEP 50.2................................................................................................................................ 10-4
10.2 Accessories ................................................................................................................................ 10-5
Connectors and Ready-Made Cables ................................................................................... 10-5
Storage Media ....................................................................................................................... 10-5
11 List of Figures 11-1
12 Index 12-1

IV Contents IndraControl VEP30.2 40.2 and 50.2
DOK-SUPPL*-VEP**.2****-PR01-EN-P
13 Service & Support 13-1
13.1 Helpdesk..................................................................................................................................... 13-1
13.2 Service-Hotline ........................................................................................................................... 13-1
13.3 Internet........................................................................................................................................ 13-1
13.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 13-1
13.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 13-2

IndraControl VEP30.2 40.2 and 50.2 System Presentation 1-1
DOK-SUPPL*-VEP**.2****-PR01-EN-P
1 System Presentation
1.1 Brief Description IndraControl VEP 30.2, VEP 40.2 and
VEP 50.2
The embedded terminals IndraControl VEP 30.2, VEP 40.2 and VEP 50.2
are PC-based machine operator terminals. Depending on the respective
application or configuration they can also perform control functionalities.
Depending on its type the IndraControl VEP devices are provided with up
to two PC104 slots for plug-in cards. All VEP devices are suitable for the
food industry.
Note: This documentation describes the embedded terminals
IndraControl VEP 30.2, VEP 40.2 and VEP 50.2. In this
documentation they are all called IndraControl VEP.
Information about the models IndraControl VEP 30.1,
VEP 40.1, VEP 50.1 and VEH 30.1 you will find in
documentation "Rexroth IndraControl VEP / VEH", DOK-
SUPPL*-VEH/VEP****-PR02-DE-P.
IndraControl VEP**.2
The embedded terminals IndraControl VEP are provided as different
variants. Principally, they differ in their display seize.
VEP 30.2CC VEP 30.2CG
Display 8.4" TFT
Touch screen Yes
Keys No Yes
Fig. 1-1: IndraControl VEP 30.2 –Front panel
VEP 40.2CE
Display 12.1" TFT
Touch screen Yes
Keys No
Fig. 1-2: IndraControl VEP 40.2 –Front panel
VEP 50.2CH
Display 15" TFT
Touch screen Yes
Keys No
Fig. 1-3: IndraControl VEP 50.2 –Front panel
All IndraControl VEP devices are equipped with an identical PC-Box.

1-2 System Presentation IndraControl VEP30.2 40.2 and 50.2
DOK-SUPPL*-VEP**.2****-PR01-EN-P
PC box
PC104 slots 2
Depending on the device type one or two
slots are equipped.
The VEP 30.2CG has only one slot.
Power supply 24 V DC
Short-time UPS Integrated charging circuit and buffer
capacitor board
Fig. 1-4: PC box of the VEP devices
Embedded Terminals with Keypad
The keypad consists of a chemical resistant polyester foil with embossed
keys.
Embedded Terminals with Touch Screen
The front panel with touch screen allows to operate the application
software via the touch-sensitive surface of the display without keyboard
and mouse.
Front Panel of the IndraControl VEP 30.2
VEP 30.2CC with Touch Screen
VEP_30_Front.FH9
Fig. 1-5: VEP 30.2CC –Front panel

IndraControl VEP30.2 40.2 and 50.2 System Presentation 1-3
DOK-SUPPL*-VEP**.2****-PR01-EN-P
VEP30.2CG with Touch Screen and 5 Keys
VEP302CG.bmp
Fig. 1-6: VEP30.2CG –Front panel

1-4 System Presentation IndraControl VEP30.2 40.2 and 50.2
DOK-SUPPL*-VEP**.2****-PR01-EN-P
Front Panel of the IndraControl VEP 40.2
VEP 40.2CE with Touch Screen
VEP_40_Front.FH9
Fig. 1-7: VEP 40.2CE –Front panel