Bosch Rexroth IndraControl VPP 21.1 Series Technical manual

Rexroth IndraControl VCP 20
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics
Rexroth IndraControl VPP 21.1 R911305199
Edition 02
Project Planning Manual

About this Documentation VPP 21.1
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
Rexroth IndraControl VPP 21.1
Project Planning Manual
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
Document Number, 120-2100-B360-02/EN
This documentation describes the operator terminals
IndraControl VPP 21.1.
Description Release
Date
Notes
120-2100-B360-02/EN 03/05 First English Edition
 2005 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
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VPP 21.1 Contents I
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
Contents
1 System Presentation 1-1
1.1 Brief Description VPP 21 .............................................................................................................. 1-1
1.2 Device Variants............................................................................................................................. 1-1
VPP 21.1 BQ ........................................................................................................................... 1-2
VPP 21.1 BP............................................................................................................................ 1-3
1.3 Operating System ......................................................................................................................... 1-4
1.4 BIOS Settings ............................................................................................................................... 1-4
1.5 Commissioning ............................................................................................................................. 1-4
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information ...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-5
3.7 Protection Against Dangerous Movements .................................................................................. 3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting.................................................................................... 3-8
3.11 Battery Safety ............................................................................................................................... 3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 Front Panel ................................................................................................................................... 4-1
4.2 Technical Data of the Total Device............................................................................................... 4-1
4.3 PC................................................................................................................................................. 4-2
4.4 Ambient Conditions....................................................................................................................... 4-2
4.5 Used Standards ............................................................................................................................ 4-3
4.6 Wear Parts.................................................................................................................................... 4-4
4.7 Compatibility Test ......................................................................................................................... 4-5

II Contents VPP 21.1
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
5 Dimensions 5-1
5.1 Housing Dimensions..................................................................................................................... 5-1
Housing Dimensions VPP 21.1 BQ ......................................................................................... 5-1
Housing Dimensions VPP 21.1 BP.......................................................................................... 5-2
5.2 Installation..................................................................................................................................... 5-2
Installation Notes ..................................................................................................................... 5-2
Mounting .................................................................................................................................. 5-2
6 Display and Operating Components 6-1
6.1 Display .......................................................................................................................................... 6-1
Backlight Switch-Off ................................................................................................................ 6-1
6.2 Operator Terminals with Keypad .................................................................................................. 6-2
Navigation Keys....................................................................................................................... 6-2
Key Block "Machine"................................................................................................................ 6-3
Function Key Blocks ................................................................................................................ 6-3
Key Blocks "Operation" ........................................................................................................... 6-4
Numeric Block ......................................................................................................................... 6-4
Block with Cursor and Special Keys........................................................................................ 6-5
Key Mouse............................................................................................................................... 6-5
Labeling of the Front Panel .....................................................................................................6-6
Keyboard Controller................................................................................................................. 6-7
6.3 Operator Terminals with Touch Screen...................................................................................... 6-11
Navigation Keys..................................................................................................................... 6-11
Key Block "Machine".............................................................................................................. 6-12
Touch Screen Controller........................................................................................................ 6-12
7 VPP 21 Box 7-1
7.1 Connector Panel ........................................................................................................................... 7-1
7.2 Operating and Error Indication...................................................................................................... 7-2
7.3 Interfaces ...................................................................................................................................... 7-3
Overview.................................................................................................................................. 7-3
Serial Interface COM1 ............................................................................................................. 7-4
Settings of the Serial Interface ................................................................................................7-4
USB Interface .......................................................................................................................... 7-5
Ethernet Interface .................................................................................................................... 7-6
VGA Interface .......................................................................................................................... 7-7
Combined Keyboard/Mouse Interface..................................................................................... 7-8
Mouse Interface....................................................................................................................... 7-8
Power Supply, Digital Output, Ready Contact......................................................................... 7-9
Hard Disk ............................................................................................................................... 7-13
Compact Flash Card..............................................................................................................7-13
8 Maintenance and Installation 8-1
8.1 General Information ...................................................................................................................... 8-1
8.2 Hard Disk ...................................................................................................................................... 8-2
8.3 Display .......................................................................................................................................... 8-3

VPP 21.1 Contents III
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8.4 Buffer Battery................................................................................................................................ 8-3
9 Ordering Information 9-1
9.1 Type Code .................................................................................................................................... 9-1
9.2 Accessories .................................................................................................................................. 9-2
10 List of Figures 10-1
11 Index 11-1
12 Service & Support 12-1
12.1 Helpdesk..................................................................................................................................... 12-1
12.2 Service-Hotline ........................................................................................................................... 12-1
12.3 Internet........................................................................................................................................ 12-1
12.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 12-1
12.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 12-2

IV Contents VPP 21.1
DOK-SUPPL*-VPP*21.1***-PR02-EN-P

VPP 21.1 System Presentation 1-1
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
1 System Presentation
1.1 Brief Description VPP 21
The operator terminals VPP 21 are PC-based machine operator terminals
consisting of
•an enclosed plastic housing
(degree of protection, total device: IP 40, degree of protection, front
panel: IP 64)
•a TFT display with and without touch screen,
•depending on the variant, different display and operating components
and
•an integrated efficient industrial PC.
VPP 21-type operator terminals are provided for bracket mounting.
Because of its design they are predestinated as "operator panel control".
For this, special pushbuttons (control ON, control OFF, E-STOP) are
mounted in the housing. On the left and right three navigation keys are
integrated. To communicate with external components standardized field
bus systems are used.
The restricted extensible computer unit with power supply unit and field
bus connection is located in the so-called VPP 21 box installed in the
plastic housing of the VPP 21.
1.2 Device Variants
The operator terminals VPP 21 are available as device variant BQ – with
keypad – or BP – with touch screen.

1-2 System Presentation VPP 21.1
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
VPP 21.1 BQ
This variant provides –below the 14" TFT display - for a keypad with
function keys, a numeric block, cursor keys and further keys to be labeled
by slide-in strips.
VPP21_BQ.fh9
Fig. 1-1: VPP 21.1 BQ

VPP 21.1 System Presentation 1-3
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
VPP 21.1 BP
In contrast, the VPP 21.1 BP has no keypad, but a touch screen.
The front panel with touch screen allows to operate the application
software/firmware via the touch-sensitive surface of the display without
keyboard and mouse.
VPP21_BP.fh9
Fig. 1-2: VPP 21.1 BP

1-4 System Presentation VPP 21.1
DOK-SUPPL*-VPP*21.1***-PR02-EN-P
1.3 Operating System
For license reasons the operator terminals VPP 21 are only delivered with
already installed operating system. At present, Windows XP is used.
The delivered operating systems may only be used in the industrial
environment. Use in the office area, e. g. on a secretary's computer, is not
allowed.
1.4 BIOS Settings
When leaving the factory, the BIOS settings have been made according
to the respective device variant.
1.5 Commissioning
Mount the device properly (for this, see section 5.2 "Installation"). Then,
connect the device to the power supply ( 24 V) and, if required, to the
network.