Bosch Rexroth IndraControl VDP 16.1 Technical manual

Rexroth IndraControl VCP 20
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics
Rexroth IndraControl VDP 16.1
Rexroth IndraControl VDP 40.1
Rexroth IndraControl VDP 60.1
R911307654
Edition 02
Project Planning Manual

About this Documentation VDP 16.1, VDP 40.1 and VDP 60.1
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
Rexroth IndraControl VDP 16.1
Rexroth IndraControl VDP 40.1
Rexroth IndraControl VDP 60.1
Project Planning Manual
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
Document Number, 120-2100-B368-02/EN
This documentation describes the displays VDP 16.1, VDP 40.1 and
VDP 60.1 as well as the Y-Repeater available as accessories.
Description Release
Date
Notes
120-2100-B368-02/EN 02/05 First English Edition
 2005 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
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VDP 16.1, VDP 40.1 and VDP 60.1 Contents I
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
Contents
1 System Presentation 1-1
1.1 Brief Description VDP 16.1, VDP 40.1 and VDP 60.1.................................................................. 1-1
1.2 Variants......................................................................................................................................... 1-1
Distinguishing Features ........................................................................................................... 1-1
Displays with Keypad .............................................................................................................. 1-2
Displays with Touch Screen .................................................................................................... 1-2
Variants VDP 16.1 ................................................................................................................... 1-3
Variants VDP 40.1 ................................................................................................................... 1-5
VDP 60.1 ................................................................................................................................. 1-7
1.3 Commissioning ............................................................................................................................. 1-7
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information ...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-5
3.7 Protection Against Dangerous Movements .................................................................................. 3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting.................................................................................... 3-8
3.11 Battery Safety ............................................................................................................................... 3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 Front Panel ................................................................................................................................... 4-1
4.2 Power Supply................................................................................................................................ 4-1
4.3 Ambient Conditions....................................................................................................................... 4-2
4.4 Used Standards ............................................................................................................................ 4-2
4.5 Wear Parts.................................................................................................................................... 4-3
4.6 Compatibility Test ......................................................................................................................... 4-3

II Contents VDP 16.1, VDP 40.1 and VDP 60.1
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
5 Dimensions 5-1
5.1 Dimensions of the VDP Displays.................................................................................................. 5-1
Housing Dimensions VDP 16.1 ............................................................................................... 5-1
Housing Dimensions VDP 40.1 ............................................................................................... 5-4
Housing Dimensions VDP 60.1 ............................................................................................... 5-7
5.2 Housing Dimensions of the Y-Repeater ....................................................................................... 5-9
5.3 Installation................................................................................................................................... 5-10
Installation Notes ................................................................................................................... 5-10
Mounting Cut-Out .................................................................................................................. 5-10
Mounting Dimensions VDP 16.1............................................................................................ 5-11
Mounting Dimensions VDP 40.1............................................................................................ 5-12
Mounting Dimensions VDP 60.1............................................................................................ 5-13
6 Display and Operating Components 6-1
6.1 Backlight Switch-Off...................................................................................................................... 6-1
6.2 Operating and Error Indication...................................................................................................... 6-5
6.3 Keypad.......................................................................................................................................... 6-6
System Requirements .............................................................................................................6-6
Position of the Keys................................................................................................................. 6-6
VDP 16.1 and VDP 40.1.......................................................................................................... 6-7
VDP 60.1 ............................................................................................................................... 6-10
6.4 Touch Screen ............................................................................................................................. 6-12
6.5 Light-Emitting Diodes at the Y-Repeater .................................................................................... 6-13
7 Interfaces 7-1
7.1 Interfaces at the VDP.................................................................................................................... 7-1
View on the Connector Panel.................................................................................................. 7-1
Description of the Interface...................................................................................................... 7-1
24 VDC Power Supply.............................................................................................................7-2
USB Interfaces ........................................................................................................................ 7-3
GIGASTAR Interface ............................................................................................................... 7-4
Combined Keyboard/Mouse Interface..................................................................................... 7-4
Mouse Interface....................................................................................................................... 7-5
PROFIBUS DP Interface ......................................................................................................... 7-6
7.2 Interfaces at the Y-Repeater......................................................................................................... 7-7
View on the Connector Panels ................................................................................................ 7-7
Description of the Interface...................................................................................................... 7-7
Connection of the Y-Repeater (Block Diagram)...................................................................... 7-7
GIGASTAR Interface ............................................................................................................... 7-8
Digital 24 V Input (Changeover Input) ..................................................................................... 7-9
8 Maintenance and Installation 8-1
8.1 General Information ...................................................................................................................... 8-1
8.2 LCD Display.................................................................................................................................. 8-1
8.3 Connection of Two VDP Displays via the Y-Repeater ................................................................. 8-1

VDP 16.1, VDP 40.1 and VDP 60.1 Contents III
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9 Touch Screen Software 9-1
10 Ordering Information 10-1
10.1 Type Code .................................................................................................................................. 10-1
VDP 16.1 ............................................................................................................................... 10-1
VDP 40.1 ............................................................................................................................... 10-2
VDP 60.1 ............................................................................................................................... 10-3
10.2 Accessories ................................................................................................................................ 10-4
Y-Repeater ............................................................................................................................ 10-4
Connecting Cable to the IPC 40.2 (GIGASTAR Interfaces).................................................. 10-4
Storage Media ....................................................................................................................... 10-4
11 List of Figures 11-1
12 Index 12-1
13 Service & Support 13-1
13.1 Helpdesk..................................................................................................................................... 13-1
13.2 Service-Hotline ........................................................................................................................... 13-1
13.3 Internet........................................................................................................................................ 13-1
13.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 13-1
13.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 13-2

IV Contents VDP 16.1, VDP 40.1 and VDP 60.1
DOK-SUPPL*-VDP16/40/60-PR02-EN-P

VDP 16.1, VDP 40.1 and VDP 60.1 System Presentation 1-1
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
1 System Presentation
1.1 Brief Description VDP 16.1, VDP 40.1 and VDP 60.1
The displays VDP 16.1, VDP 40.1 and VDP 60.1 are passive operator
and visualization terminals, that represent in combination with an
industrial PC of Bosch Rexroth equipped with a GIGASTAR interface a
PC-based operator terminal. At present, as IPCs the following types are
available: IPC 40.2, VSB 40.1 or VPB 40.1 As the VDP 16.1, VDP 40.1
and VDP 60.1 can be mounted in the door of the control cabinet or on a
bracket with low installation depth, the industrial PC can for example be
mounted in the control cabinet. The data transmission between the IPC
and a display VDP 16.1, VDP 40.1 or VDP 60.1 occurs via the
GIGASTAR interface.
Using the Y-Repeater offered as accessories two VDP displays can be
connected to the IPC.
1.2 Variants
Distinguishing Features
The displays are provided as different variants (see type code in chapter
10). Essentially, they differ in display seize and touch screen capability.
VDP 60-type displays feature additional alphanumeric keys.
VDP 16.1 BB - BK
VDP 16.1 with customer-
specific design for Bosch
-AC-
Display 12" TFT
Touch screen Yes Yes No
Keys (keypad) No No 16 machine
function keys
Purpose Default
applications
e. g. food
industry
Default
applications
Fig. 1-1: Distinguishing features VDP 16.1
VDP 40.1 BE - BI
VDP 40.1 with customer-
specific design for Bosch
-AG-
Display 15" TFT
Touch screen Yes Yes No
Keys (keypad) No No 16 machine
function keys
Purpose Default
applications
e. g. food
industry*
Default
applications
Fig. 1-2: Distinguishing features VDP 40.1

1-2 System Presentation VDP 16.1, VDP 40.1 and VDP 60.1
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
VDP 60.1 BL
Display 12"
Touch screen No
Keys (keypad) Machine function keys and
alphanumeric keys
Fig. 1-3: Features VDP 60.1
* Front panels for the food industry provide tapered edges, no USB female
connector and greater dimensions as the standard front panels.
Displays with Keypad
The front panel with keypad consists of a 4 mm thick aluminum panel with
tapered edges covered by a chemical resistant polyester foil with
embossed keys. Machine functions keys are integrated in the user-
oriented functional keypad.
Displays with Touch Screen
The front panel with touch screen allows to operate the application
software via the touch-sensitive surface of the display without keyboard
and mouse.

VDP 16.1, VDP 40.1 and VDP 60.1 System Presentation 1-3
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
Variants VDP 16.1
VDP 16.1BB with Touch Screen
VDP16_Touch.tif
Fig. 1-4: VDP 16.1 with touch screen
VDP 16.1AC with Touch Screen, Suitable for the Food
Industry, without Front USB, Customer-Specific Bosch
Design
These two variants are available for special applications, e.g. for the food
production, with special front panel. Principally, they differ from the
standard variant in its tapered edges, the missing USB connection and
the different mounting dimensions.

1-4 System Presentation VDP 16.1, VDP 40.1 and VDP 60.1
DOK-SUPPL*-VDP16/40/60-PR02-EN-P
VDP 16.1BK with Keypad and 16 M-Keys, Standard
Variant
VDP16_Tasten.tif
Fig. 1-5: VDP 16.1 with keypad