Bosch REXROTH IndraLogic VEP 5 Series User manual

The Drive & Control Company
IndraLogic
VEP xx.5
Embedded Terminals with Profibus DP Master
Edition 01
Operating Instructions
R911373657

Bosch Rexroth AG Embedded Terminals with Profibus DP
Master
Change Record
Edition Release
Date
Notes
Edition 01 2015-11 First edition
Copyright
© Bosch Rexroth AG 2015
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
duced or given to third parties without its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
Editorial Department
Development Automation Systems Control Platform HaPf (MaKo/MePe)
RS-325291936a39988b0a6846a500461c23-1-en-US-3

Table of Contents
Page
1 About this documentation..................................................................... 1
2 Product identification and scope of delivery......................................... 2
2.1 Product identification............................................................................ 2
2.1.1 Type plate on the device........................................................................ 2
2.1.2 Electronic type plate.............................................................................. 3
2.2 Scope of delivery................................................................................... 3
3 Use of the safety instructions................................................................ 3
3.1 Structure of the safety instructions....................................................... 3
3.2 Explaining signal words and safety alert symbol................................... 4
3.3 Symbols used......................................................................................... 5
3.4 Signal graphic explanation on the device.............................................. 5
4 Intended use.......................................................................................... 5
5 Spare parts, accessories and wear parts.............................................. 6
5.1 Storage media........................................................................................ 6
5.2 External 24 V power supply unit............................................................ 6
5.3 Lithium battery...................................................................................... 6
5.4 Wear parts............................................................................................. 6
6 Ambient conditions................................................................................ 7
7 Technical data........................................................................................ 8
7.1 Front panel of the Embedded Terminals................................................ 8
7.2 Weight.................................................................................................... 9
7.3 E-STOP button (VEP30.5DPU...)............................................................ 9
8 Standards............................................................................................ 10
8.1 Standards used.................................................................................... 10
8.2 CE Marking........................................................................................... 11
8.2.1 Declaration of Conformity.................................................................... 11
8.3 UL/CSA certified.................................................................................. 11
9 Interfaces............................................................................................. 12
9.1 Overview.............................................................................................. 12
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Table of Contents
DOK-CONTRL-VEP*XX.5***-IT01-EN-P I

Page
9.2 Connector panels................................................................................. 13
9.3 USB interfaces XUSB........................................................................... 13
9.4 Ethernet interfaces X7E1, X7E2 and XETH1......................................... 14
9.5 24 V DC voltage supply X1S................................................................. 14
9.6 Slot for Compact Flash Card XCF1 and XCF2...................................... 15
9.7 Field bus module................................................................................. 16
9.7.1 Profibus interface X7P......................................................................... 16
9.7.2 Technical data of the Profibus master interface.................................. 16
9.7.3 Status and diagnostic displays of the Profibus master........................ 16
9.8 Ethernet field bus interface X7E3, X7E4.............................................. 17
10 Mounting, demounting and electric installation.................................. 18
10.1 Housing dimensions............................................................................. 18
10.1.1 Front view............................................................................................ 18
10.1.2 Top view............................................................................................... 18
10.2 Mounting Embedded Terminals – Installation notes............................ 19
10.3 Mounting the Embedded Terminals VEP 30.5EFU................................ 19
10.3.1 Mounting cut-out................................................................................. 19
10.3.2 Mounting dimensions of the VEP 30.5EFU........................................... 21
10.4 Mounting the VEP 30.5DPU................................................................. 21
10.4.1 Mounting at standardized VESA support arm...................................... 23
10.4.2 VESA support arm................................................................................ 24
10.5 Electric connection.............................................................................. 24
11 Commissioning.................................................................................... 25
12 Device description............................................................................... 26
12.1 Variants................................................................................................ 26
12.2 Display and operating components..................................................... 26
12.2.1 Operating and error display................................................................. 26
12.2.2 Display resolution................................................................................ 27
12.2.3 Light-emitting diodes at the PC box ................................................... 27
12.3 Touch screen........................................................................................ 28
12.4 VEP 30.5DPU........................................................................................ 28
12.4.1 Housing and housing cover.................................................................. 28
12.4.2 Keypad................................................................................................. 28
12.4.3 Keypad connection scheme................................................................. 29
12.4.4 Pin assignment of the keypad.............................................................. 30
Bosch Rexroth AG
Table of Contents
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II DOK-CONTRL-VEP*XX.5***-IT01-EN-P

Page
13 Error causes and troubleshooting........................................................ 32
14 Maintenance........................................................................................ 32
14.1 Cleaning............................................................................................... 33
14.2 Display ................................................................................................ 33
14.3 Regular maintenance tasks.................................................................. 33
14.4 Lithium battery.................................................................................... 33
15 Ordering information........................................................................... 34
15.1 Accessories and spare parts................................................................ 34
15.2 Type code VEP 30.5............................................................................. 35
16 Disposal............................................................................................... 36
16.1 General Information............................................................................. 36
16.2 Take-Back............................................................................................. 36
16.3 Packaging............................................................................................. 36
16.4 Batteries and accumulators................................................................. 36
17 Service and support............................................................................ 37
Index.................................................................................................... 39
Embedded Terminals with Profibus DP
Master
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Table of Contents
DOK-CONTRL-VEP*XX.5***-IT01-EN-P III

Bosch Rexroth AG Embedded Terminals with Profibus DP
Master
IV DOK-CONTRL-VEP*XX.5***-IT01-EN-P

1 About this documentation
Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the "mechan-
ic/electrician" can execute the activity "install" using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanical and electrical installation safely and on how to com-
mission the Embedded Terminal.
Required qualifications: Individual who is able to assess the tasks assigned and
identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
Scope
This operating instruction applies to all variants whose type code starts with
"VEP50.5DPU" or "VEP50.5EFU".
The type code specifications are located on the type plate of the device (also re-
fer to chapter 2.1 "Product identification" on page 2).
Embedded Terminals with Profibus DP
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Bosch Rexroth AG
About this documentation
DOK-CONTRL-VEP*XX.5***-IT01-EN-P 1/41

Related documents
Title Part number and document type
Rexroth IndraControl
VAP 01
Power Supply Unit
R911339613
Operating Instructions
Rexroth IndraControl
V-Devices
Operating Systems
R911343901
Project Planning Manual
Tab. 1-1: Related documents
Customer Feedback
Customer requests, comments or suggestions for improvement are of great im-
portance to us. Please email your feedback on the documentations to Feed-
[e-mail]. Directly insert comments in the elec-
tronic PDF document and send the PDF file to Bosch Rexroth.
2 Product identification and scope of delivery
2.1 Product identification
2.1.1 Type plate on the device
The type plate is located on the rear panel.
Bosch Re xroth AG D-64711 Erba ch
Made in Ge rma ny
MA6/210-7402-M
U
N
IN 3AC 230V 50/60 Hz
I
N
OUT 10/7,5/5/5/1,5/1,5 A ma x.
I-C-B-T-V
SW-Version V0,002
MNR: 1070086300 -105 04W03
1070
SN: 123456789
13026
2
3
6
7
7
10
11
12
13
14
9
8
5
4
1
Bosch rexroth Electric Drives and Controls GmbH
D-64711 Erbach Made in Germany
BTV40.1AHB-256S-P5C-
UN-FW
UNIN 3AC 230V 50760Hz
IN
OUT 10/7,5/5/5/1,5/1,5A max.
I-C-B-T-V
SW-Version V0,002
MNR: 1070170021 -101 03W19
7261
IND.CONT.EQ 17YB
SN: 123456814
15
16
Made in Germany
UN: AC 230V / 115V
IN: 0,7A / 1,4A
MNR: 1070086255 -101 V-Nr: 1
TYP: PCPNL PEN400J1287 IS110-T
Bosch Rexroth Electric Drives and Controls GmbH
D-6471 1 Erbach
SN: 004012652
7261
IND.CONT-EQ 17YB
XXXXXXXXXXXXXXXXX
I-C-B-H-T-V
FD: 05W01
12
3
4
8
9
5
10
6
12
11
13
14
15
16
1Word mark
2Division or plant number
3Type name (type code)
4Part number
5State of revision
6Date of manufacture (yyWww)
7Nominal voltage
8Nominal current
9Test marking
10 Version number
11 CE mark
12 Underwriters Laboratories Inc. mark
13 Serial number as barcode
14 Serial number
15 Designation of origin
Bosch Rexroth AG
Product identification and scope of delivery
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16 Company address
Fig. 2-1: Exemplary type plates
2.1.2 Electronic type plate
The device is provided with an electronic type plate. The following data is stored
on the electronic type plate:
●Operating hours counter
●Serial number of the device
●Index of the device
●Part number of the device
●Type code of the device
The content of the electronic type plate can be displayed via the Rexroth CE Set-
tings. For a detailed description of the "Rexroth CE Settings", please refer to the
project planning manual "Rexroth IndraControl V Devices Operating Systems" (see
tab. 1-1 "Related documents" on page 2).
2.2 Scope of delivery
●Embedded Terminal VEP xx.5
●Assembling kit
●Safety instructions
●Device certificate
Additional scope of delivery for the VEP30.5DPU.. device
●Cable grommets
3 Use of the safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Embedded Terminals with Profibus DP
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Bosch Rexroth AG
Use of the safety instructions
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Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Fig. 3-1: Structure of the safety instructions
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words (dan-
ger, warning, caution, notice) and, if necessary, a safety alert symbol (according
to ANSI Z535.6-2006).
The signal word is used to draw attention to the safety instruction and also pro-
vides information on the severity of the hazard.
The safety alert symbol (a triangle with an exclamation point), which precedes
the signal words danger,warning and caution is used to alert the reader to per-
sonal injury hazards.
DANGER
In the event of non-compliance with this safety instruction, death or serious in-
jury will occur.
WARNING
In the event of non-compliance with this safety instruction, death or serious in-
jury will occur.
CAUTION
In the event of non-compliance with this safety instruction, minor or moderate
injury can occur.
Bosch Rexroth AG
Use of the safety instructions
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NOTICE
In the event of non-compliance with this safety instruction, material damage can
occur.
3.3 Symbols used
Hints are represented as follows:
This is an information.
Tips are represented as follows:
This is a tip.
3.4 Signal graphic explanation on the device
krax
Prior to the installation and commissioning of the device, refer to the
device documentation.
4 Intended use
The Bosch Rexroth Embedded Terminals are PC based machine operator termi-
nals. Depending on the respective configuration they can also perform control
functions. The products are designed for use in industrial environments.
Danger of destruction of the device if not ex-
pressly stated accessories, mounting parts and
other components, cables, lines, software and
firmware are used.
NOTICE
The Embedded Terminals may be used only as intended and with the accesso-
ries, mounting parts, and other components specified in this documentation.
Components that are not expressly mentioned must neither be attached nor
connected. The same is valid for cables and lines.
Operation must only be carried out with the hardware component configura-
tions and combinations that are expressly specified and with the software and
firmware indicated and specified in the respective documentation and functional
descriptions.
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Intended use
DOK-CONTRL-VEP*XX.5***-IT01-EN-P 5/41

Areas of application of the Embedded Terminals are:
●Handling systems and assembly systems
●Food processing machinery and packaging machines
●Printing machines and paper converting machines
●Machine tools
●Wood processing machines
The Embedded Terminals may only be operated under the mounting and installa-
tion conditions, the position, and the ambient conditions (temperature, degree
of protection, humidity, EMC etc.) specified in this documentation.
5 Spare parts, accessories and wear parts
5.1 Storage media
Ordering code Part number Description
CFM01.1-01G0-N-LBA-02-NW R911174098 1 GB Compact Flash card for Win 7
Compact Firmware
Tab. 5-1: Storage media for the Embedded Terminals
5.2 External 24 V power supply unit
Ordering code Part number Description
VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for
IndraControl V devices
Tab. 5-2: External 24 V power supply unit for the operator display
5.3 Lithium battery
Ordering code Part number Description
CAP01.1-B2 R911170806 3 V lithium battery
Tab. 5-3: 3 V lithium battery
5.4 Wear parts
Wear parts are not subject to warranty.
Display
The service life of the display is limited. After the service life has been exceeded,
readability reduces.
Service life: 50,000 hours (typically)
Bosch Rexroth AG
Spare parts, accessories and wear parts
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3 V lithium battery
The service life of the lithium battery is approx. five years.
To replace the battery of other Embedded Terminals (degree of protection
IP 20), use the battery specified in chapter 5.3 "Lithium battery" on page 6. Re-
place the battery as described in this section.
6 Ambient conditions
In operation Transport Storage
Max. ambient tempera-
ture
+5 °C to +45 °C -20 °C to +60 °C
Max. temperature gradi-
ent
Temporal temperature changes up to 3 K per minute
Humidity Min. relative humidity:
5 %
Max. relative humidity:
85 %
Min. absolute humidity:
1 g/m3
Max. absolute humidity:
25 g/m3
Condensation not al-
lowed
Corresponds to climatic
class 3K3 acc. to EN
60721-3-3
Min. relative humidity:
5 %
Max. relative humidity:
75 %
Min. absolute humidity:
1 g/m3
Max. absolute humidity:
25 g/m3
Condensation not al-
lowed
Corresponds to climatic
class 2K2 acc. to EN
60721-3-2
Min. relative humidity:
5 %
Max. relative humidity:
85 %
Min. absolute humidity:
1 g/m3
Max. absolute humidity:
25 g/m3
Condensation not al-
lowed
Corresponds to climatic
class 1K2 acc. to EN
60721-3-1
Air pressure Up to 2,000 m above
sea level acc. to EN
61131-2
Up to 3,000 m above sea level acc. to EN 61131-2
Mechanical strength Max. vibration:
Frequency range: 10 Hz
to 150 Hz
Excursion: 0.075 mm at
10 Hz to 57 Hz
Acceleration: 1 g at
57 Hz to 150 Hz
Acc. to EN 600068-2-6
Max. shock:
15 g 11 ms
Acc. to EN 60068-2-27,
No malfunction
Contamination level 2
Overvoltage category 2 –
Tab. 6-1: Ambient conditions
Embedded Terminals with Profibus DP
Master
Bosch Rexroth AG
Ambient conditions
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Defective product due to gases jeopardizing
functions
NOTICE
Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide (SO2)
and hydrogen suphide (H2S)). The product is not resistant against these gases.
Failure of the product due to contaminated air
NOTICE
●The ambient air must not contain acids, alkaline solutions, corrosive agents,
salts, metal vapors and other electrically conductive contaminants in high
concentrations
●The ambient air must be free of dust
●Housing and installation compartments must at least comply with degree of
protection IP 54 according to DIN EN 60529
7 Technical data
Processor, processor performance Intel ATOM processor, N455, 1.6 GHz
Working memory (RAM) 2 GB
Voltage supply 24 V DC (use a 24 V power supply unit acc. to DIN EN 60742,
classification VDE 0551, for example the power supply unit
VAP01.1H-W23-024-010-NN, part number R911171065)
Input voltage range 24 V DC (+19 V to +30 V)
Emitted interference and surge im-
munity
Umax = 35 V (for t < 100 ms)
Maximum input current 1.5 A for 24 V DC
Maximum inrush current 7 A, 6 ms
Maximum power consumption at
maximum configuration
36 W
Tab. 7-1: Technical data of the Embedded Terminals VEP xx.5
7.1 Front panel of the Embedded Terminals
Display VEP 30.5EFU...
Display VEP 30.5DPU...
213 mm TFT (8.4"), 800 × 600 pixels, 262144 colors
Operation ●Touch screen operation (VEP 30.5EFU...)
●Touch operation, operating elements and E-STOP (VEP 30.5DPU
device)
Color of the surface – Front
panel
Rexroth design: RAL 7035 light gray
Bosch Rexroth AG
Technical data
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Degree of protection, front
panel
IP 65 acc. to DIN 40 050, IEC 529
Front type 1 acc. to NEMA (UL)
for USB connection on the front panel IP 65 (not on all variants)
Degree of protection, overall
device
IP 20
IP 54 (VEP30.5DPU-2G0EP-A3D-NNN-CG-FW)
Tab. 7-2: Embedded Terminals, technical data
Surfaces, colors and their structure can diverge slightly from each
other. This also applies to the height and shape of the embossings.
In some cases, the touch screen surface may camber due to high air
humidity or high temperatures. This does not impair the function of
the touch screen. Blistering is no cause for a complaint.
The installed displays comply with class 2 specified according to ISO
13406-2. Pixel errors in the specified range are no cause for a com-
plaint.
7.2 Weight
VEP 30.5EFU... (touch screen, keys) 2.3 kg
VEP 30.5DPU... (touch screen, operating elements, E-STOP) 4.46 kg
Tab. 7-3: Embedded Terminals, weight
7.3 E-STOP button (VEP30.5DPU...)
Vendor RAFI
Manufacturer name RAFIX 22 FS; E-STOP button
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Technical data
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Operating voltage AC/DC
Operating current AC/DC
Max. switching capacity
42 V
100 mA
250 mW
B10d value RAFIX 22 FS Electrics:
B10d = 5,000,000 (acc. to the manufacturer)
Assumption: B10d = 5 × B10d
Exclusion of failure at < 6050 cycles
Mechanics:
B10d = 250,000 (acc. to the manufacturer)
Assumption: B10d = 5 × B10d
Exclusion of failure at < 6050 cycles
Tab. 7-4: Technical data, E-STOP button
For information on the standards, please refer to chapter 8 "Standards" on page
10.
8 Standards
8.1 Standards used
Standard Meaning
EN 61000-6-4 Generic standards - Emission standard (industrial environments)
EN 61000-6-2 Generic standards – Noise immunity (industrial environments)
EN 61558-2-6 Transformer for 24 V power supply unit, safe separation
EN 61131-2 24 V current supply requirements
ISO 13850 Safety of machinery, E-STOP - principles for design
EN 60664-1 Overvoltage category II
EN 60529 Degrees of protection (including housings and installation com-
partments)
EN 60068-2-6 Vibration test
EN 60068-2-27 Shock test
EN 60721-3-1 to 3 Classification of environmental conditions
UL 508 Industrial Control Equipment
Tab. 8-1: Standards used
E-STOP button - Standards
The E-STOP button is identified as safety component according to machinery di-
rective 2006/42/EC (annex V-10, E-STOP devices) by the vendor. The compliance
with the directive is proven by adherence to the following European standards:
●IEC 60204-1 (Safety of machinery - Electrical equipment of machines)
Bosch Rexroth AG
Standards
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●IEC 60947-5-1/5 (Requirements for control circuit devices, requirements for
E-STOP devices)
●ISO 13850 (Safety of machinery - E-STOP - Principles for design)
Technical data and B10d value of the E-STOP button are specified in chapter 7.3
"E-STOP button (VEP30.5DPU...)" on page 9.
8.2 CE Marking
8.2.1 Declaration of Conformity
The electronic products described in the present operating instruction comply
with the requirements and the target of the following EU directive and with the
following harmonized European standards:
EMC Directive 2004/108/EC
The electronic products described in the present operating instruction are inten-
ded for use in industrial environments and comply with the following require-
ments:
Standard Title Edition
DIN EN 61000-6-4
(VDE 0839-6-4)
Electromagnetic Compatibility (EMC)
Part: 6-4: Generic standards – Emission standard for indus-
trial environments (IEC 61000-6-4:2006)
September 2007
DIN EN 61000-6-2
(VDE 0839-6-2)
Electromagnetic Compatibility (EMC)
Part: 6-2: Generic standards – Noise immunity for industrial
environments (IEC 61000-6-2:2005)
March 2006
Tab. 8-2: Standards for electromagnetic compatibility (EMC)
Non-compliance with CE conformity due to modifications at the de-
vice.
The CE marking is only valid for the device in its delivery state. After
modifying the device, verify CE conformity.
Ask your representative for the Declaration of Conformity.
8.3 UL/CSA certified
The devices are certified according to
●UL508 (Industrial Control Equipment) and
●C22.2 no. 142-M1987 (CSA)
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Standards
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UL file no. E210730
However, there can be combinations or extension stages with a limited or miss-
ing certification. Thus, verify the registration according to the UL marking on the
device.
Loss of UL/CSA conformity due to modifications to the device.
The UL- and CSA- marking is only valid for the device in its delivery
status. After having modified the device the UL and CSA compliance
is to be verified.
9 Interfaces
9.1 Overview
Name at housing Connection type Plug-in connector
XCF1, XCF2 Slot for Compact Flash card
XCF1 Primary Master
XCF2 Primary Slave
2 × Compact Flash card
X7E1, X7E2 Network connection:
Ethernet 10 Base T or 100 Base X
2 × RJ45
Without function
XUSB USB interfaces, USB 1 and USB 2 2 × USB (type A)
X1S Voltage supply 24 V DC Connector strip,
BL grid 3.5 mm, 5-ping
X7P Profibus DP master D-Sub socket, 9-pin
X7E3, X7E4 Ethernet-based field bus connection
Ethernet 10 Base T or 100 Base X
2 × RJ45
1) Not available on all devices
Tab. 9-1: Embedded Terminals, interfaces
Bosch Rexroth AG
Interfaces
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9.2 Connector panels
Connector panel of the VEP30.5EFU... device
Fig. 9-1: Connector panel of the VEP30.5EFU... devices (sample illustration)
Connector panel of the VEP30.5DPU... device
Fig. 9-2: Connector panel of the VEP30.5DPU... devices
9.3 USB interfaces XUSB
USB devices (e. g. keyboard) switch off if the power consumption is
exceeded.
The max. power consumption of one USB connector must not ex-
ceed 500 mA.
If the maximum power consumption is exceeded, a message displays
that the USB devices are disabled. The USB devices are enabled as
soon as the power consumption of one USB connector is below
500 mA.
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Interfaces
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Not all USB devices are detected.
The operating system does not support all USB devices. Devices that
require a special USB driver, which is not integrated in the system,
cannot be operated at the USB interfaces.
9.4 Ethernet interfaces X7E1, X7E2 and XETH1
Basic Advanced
Plug type RJ45, socket, 8-pin RJ45, socket, 8-pin
Cable length 100 m max. 100 m max.
Number 1 2
Maximum data transfer rate 10/100 MBit and 1 GBit 10/100 MBit and 1 GBit
Plug name XETH1 X7E1, X7E2
Tab. 9-2: Ethernet network interface
Ethernet interface — Status and diagnostic displays
LED Link
●On: Connection to network available
●Off: No connection
●Flashing: Communication is running
LED Status
●On: Communication is running
●Off: No communication
LED Speed
●Off: 10 MB
●Green: 100 MB
●Yellow: 1 GB
9.5 24 V DC voltage supply X1S
Cables up to a max. conductor cross-section of 1.5 mm2 can be connected to
the connection terminal (pin strip SL grid 3.5 mm).
X1S
41 2 3 5
Fig. 9-3: 5-pin connection terminal for VEP xx.5 devices
Bosch Rexroth AG
Interfaces
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