Bosch Rexroth IndraControl VCP 11.2 Technical manual

Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl VCP 11.2
R911311481
Edition 03

II Bosch Rexroth AG |Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03
Title Rexroth IndraControl VCP 11.2
Type of Documentation Project Planning Manual
Document Typecode DOK-SUPPL*-VCP*11.2***-PR03-EN-P
Internal File Reference Document Number, 120-2100-B381-03/EN
Pupose of DocumentationThis document serves to describe the different variants of the
VCP11.2
Änderungsverlauf
Copyright © Bosch Rexroth AG, 2007
Copying this document, giving it to others and the use or
communication of the contents thereof without express authority,
are forbidden. Offenders are liable for the payment of damages.
All rights are reserved in the event of the grant of a patent or the
registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and
may not be deemed to be guaranteed unless expressly
confirmed in the contract. All rights are reserved with respect to
the content of this documentation and the availability of the
product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2
D-97816 Lohr a. Main
Tel.: [phone] / 40-0
Fax: [phone]
http://www.boschrexroth.com/
Abt.: BRC/EAY (MK)
Note This document has been printed on chlorine-free bleached
paper.
Description Release
Date Notes
120-2100-B381-01/EN 05.2005First Edition
120-2100-B381-02/EN 02.2006Second Edition
120-2100-B381-03/EN 12.2007 Third Edition

R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls| Bosch Rexroth AG III
Contents
Contents
1 Introducing the System .............................. 1–1
1.1 Brief Description of the VCP 11.......................................1–1
1.3 Commissioning................................................................1–2
2 Important Directions for Use...................... 2–1
2.1 Appropriate Use...............................................................2–1
2.1.1 Introduction...................................................................2–1
2.2 Inappropriate Use............................................................2–2
3 Safety Instructions for Electric Drives and
Controls3–1
3.1 Introduction......................................................................3–1
3.2 Explanations....................................................................3–1
3.4 General Information.........................................................3–2
3.5 Protection Against Contact with Electrical Parts..............3–4
3.6 Protection Against Electric Shock by Protective Low Voltage
(PELV).............................................................................3–5
3.8 Protection Against Magnetic and Electromagnetic Fields Du-
ring Operation and Mounting...........................................3–7
3.9 Protection Against Contact with Hot Parts.......................3–8
3.11 Battery Safety..................................................................3–9
4 Technical Data............................................. 4–1
4.1 Front Panel and Enclosure..............................................4–1
4.2 Touchscreen and Display................................................4–1
4.3 Electrical Data .................................................................4–2
4.4 Interfaces.........................................................................4–2
4.5 Central Processing Unit and Memory..............................4–3
4.6 Connection System .........................................................4–3
5 Dimensions.................................................. 5–1
5.1 Installation .......................................................................5–1
5.1.2 Mounting Cutout ...........................................................5–3
5.1.3 Side View with Dimensions...........................................5–4
6 Display and Operating Components......... 6–1
6.1 Display.............................................................................6–1
6.1.1 Setting the Contrast......................................................6–1
6.1.3 Fonts.............................................................................6–2
6.2 Touch Screen ..................................................................6–2

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Contents
7 Interfaces..................................................... 7–1
7.1.1 Ethernet (X5)................................................................ 7–2
7.1.1.1 Pin Assignment.......................................................... 7–2
7.1.1.2 Cable ......................................................................... 7–2
7.1.2 USB (X9, X10).............................................................. 7–3
7.1.2.1 Cable ......................................................................... 7–3
7.2.1 RS485 (X6-SER1)........................................................ 7–5
7.2.1.1 Pin Assignment.......................................................... 7–5
7.2.2 RS232 (X6-SER1)........................................................ 7–7
7.2.2.1 Pin Assignment.......................................................... 7–7
7.2.2.2 Termination................................................................ 7–7
7.2.3.1 Pin Assignment.......................................................... 7–8
7.3.1 PROFIBUS DP Slave (X6) ........................................... 7–9
7.3.1.2 Cable ....................................................................... 7–10
7.3.1.3 Termination.............................................................. 7–11
7.3.1.4 Diagnostics.............................................................. 7–11
8 Maintenance and Installation..................... 8–1
8.1 General Information......................................................... 8–1
8.2 Exchange of Hardware Components .............................. 8–1
8.3 Data Backup.................................................................... 8–1
8.4 Unpacking the Device ..................................................... 8–1
8.6.1 Supply Voltage 24 V..................................................... 8–3
8.7 Front Panel...................................................................... 8–5
8.8 Fuse ................................................................................ 8–5
8.9.1 Changing the Battery.................................................... 8–6
8.9.2 Battery Disposal ........................................................... 8–6
9 Ordering Information.................................. 9–1
9.1 Type Code....................................................................... 9–1
10 Disposal and Environmental Protection. 10–1
10.1 Disposal......................................................................... 10–1
10.1.1 Products ..................................................................... 10–1
10.1.2 Packaging Materials ................................................... 10–1
10.2 Environmental Protection.............................................. 10–1
10.2.1 No Release of Hazardous Substances....................... 10–1
10.2.2 Materials Contained in the Products........................... 10–1
10.2.2.1 Electronic Devices ................................................... 10–1
10.2.2.2 Motors...................................................................... 10–2
10.2.3 Recycling.................................................................... 10–2
11 List of Figures........................................... 11–1
12 Index........................................................... 12–1
13 Service and Support................................. 13–1

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Contents
13.1 Helpdesk........................................................................13–1
13.2 Service Hotline ..............................................................13–1
13.3 Internet ..........................................................................13–1
13.4 Helpful Information ........................................................13–1

VI Bosch Rexroth AG |Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03
Contents

R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls| Bosch Rexroth AG 1-1
Introducing the System
1 Introducing the System
1.1 Brief Description of the VCP 11
The small operator terminal VCP 11 is a machine operator terminal
which can initiate functions in the machine as defined in the applica-
tion.
Special features of the Device are its compact design and the seal run-
ning around the rear. Thus, it is suitable for various applications. Fur-
thermore, every mounting position is possible.
Depending on the variant, the small operator terminal is equipped eit-
her with two serial standard interfaces or with a field bus interface.
The front panel with touch screen allows to operate the application soft-
ware via the touch-sensitive surface of the display without keyboard.
Fig. 1-1: VCP 11 with touch screen

1-2 Bosch Rexroth AG |Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03
Introducing the System
1.2 Operating System
The Windows CE operating system is installed on the small operator
terminal.
1.3 Commissioning
Mount the device properly (for more information, see chapter Dimensi-
ons). Then connect the device to the voltage supply and to the control
unit or the field bus system, if required.

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Important Directions for Use
2 Important Directions for Use
2.1 Appropriate Use
2.1.1 Introduction
Rexroth products represent state-of-the-art developments and manuf-
acturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as appro-
priate. If they are used in an inappropriate manner, then situations can
develop that may lead to property damage or injury to personnel.
Before using Rexroth products, make sure that all the pre-requisites for
appropriate use of the products are satisfied:
• Personnelthat inanyway, shapeorform usesourproductsmustfirst
read and understand the relevant safety instructions and be familiar
with appropriate use.
• If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are permit-
ted.Itisnotpermittedto decompilesoftwareproductsoraltersource
codes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the manner de-
scribed in the relevant documentation.
Bosch Rexroth, as manufacturer, is not liable for any damages resulting
from inappropriate use. In such cases, the guarantee and theright to pa-
yment of damages resulting from inappropriate use are forfeited. The
user alone carries all responsibility of the risks.

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Important Directions for Use
2.1.2 Areas of Use and Application
The small operator terminal VCP 11 made by Bosch Rexroth allows to
operate and control machines and installations and serves to visualize
the information on the machine/installation to be operated required by
the user.
The small operator terminals VCP 11 have been developed for use in
single or multiple-axis control tasks.
Typical applications of the VCP 11 are:
• Handling and assembly systems,
• Packaging machines,
• Printing and paper processing machines and
• Machine tools.
The VCP 11 may only be operated under the assembly, installation and
ambient conditions as described here (temperature, system of protec-
tion, humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate Use
Using the small operator terminal outside of the above-referenced
areas of application or under operating conditions other than described
in the document and the technical data specified is defined as “inappro-
priate use".
The small operator terminal may not be used, if
• they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or ex-
tremely high maximum temperatures or if
• Bosch Rexroth has not specifically released them for that intended
purpose. Please note the specifications outlined in the general Safe-
ty Guidelines!
The VCP 11 may only be used with the accessories and parts specified
in this document. If a component has not been specifically named, then
it may not be either mounted or connected. The same applies to cables
and lines.Operation is only permitted in the specified configurations and
combinations of components using the software and firmware as speci-
fied in the relevant function descriptions.