Bosch Rexroth IndraControl VCP 35.2 Technical manual

Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl VCP 35.2
R911323106
Edition 02

II Bosch Rexroth AG |Electric Drives and Controls Rexroth IndraControl VCP 35.2 | R911323106 / 02
Title Rexroth IndraControl VCP 35.2
Type of Documentation Project Planning Manual
Document Typecode DOK-SUPPL*-VCP*35.2***-PR02-EN-P
Internal File Reference Document Number, 120-2100-B392-02/EN
Pupose of Documentation This document serves to describe the different variants of the
VCP 35.2.
Record of Revisions
Copyright © Bosch Rexroth AG, 2007
Copying this document, giving it to others and the use or
communication of the contents thereof without express authority,
are forbidden. Offenders are liable for the payment of damages.
All rights are reserved in the event of the grant of a patent or the
registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and
may not be deemed to be guaranteed unless expressly
confirmed in the contract. All rights are reserved with respect to
the content of this documentation and the availability of the
product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2
D-97816 Lohr a. Main
Tel.: [phone] / 40-0
Fax: [phone]
http://www.boschrexroth.com/
Abt.: BRC/EAY (MK)
Note This document has been printed on chlorine-free bleached
paper.
Description Release Date Notes
120-2100-B392-01/EN 11.2007 First Edition
120-2100-B392-02/EN 10.2010 Second Edition
120-2100-B392-01/EN2

R911323106 / 02| Rexroth IndraControl VCP 35.2 Electric Drives and Controls| Bosch Rexroth AG II
Contents
Contents
1 Introducing the System.............................. 1–1
1.1 Brief Description of the VCP 35.2....................................1–1
1.2 Operating System............................................................1–2
1.3 Commissioning................................................................1–2
2 Important Directions for Use...................... 2–1
2.1 Appropriate Use...............................................................2–1
2.1.1 Introduction...................................................................2–1
2.1.2 Areas of Use and Application .......................................2–2
2.2 Inappropriate Use............................................................2–2
3 Safety Instructions for Electric Drives and
Controls ....................................................... 3–1
3.1 Introduction......................................................................3–1
3.2 Explanations....................................................................3–1
3.3 Hazards by Improper Use................................................3–2
3.4 General Information.........................................................3–2
3.5 Protection Against Contact with Electrical Parts..............3–4
3.6 Protection Against Electric Shock by Protective Low
Voltage (PELV)................................................................3–5
3.7 Protection Against Dangerous Movements.....................3–6
3.8 Protection Against Magnetic and Electromagnetic
Fields During Operation and Mounting............................3–7
3.9 Protection Against Contact with Hot Parts.......................3–8
3.10 Protection During Handling and Mounting.......................3–9
3.11 Battery Safety..................................................................3–9
3.12 Protection Against Pressurized Systems.......................3–10
4 Technical Data............................................. 4–1
4.1 Front Panel and Enclosure..............................................4–1
4.2 Touchscreen and Display................................................4–1
4.3 Electrical Data .................................................................4–2
4.4 Interfaces.........................................................................4–3
4.5 Central Processing Unit and Memory..............................4–3
4.6 Connection System .........................................................4–4
4.7 Environmental Conditions................................................4–4
4.8 Applied Standards and Guidelines..................................4–6
4.9 Compatibility Test............................................................4–6
5 Dimensions.................................................. 5–1
5.1 Installation .......................................................................5–1
5.1.1 Front Panel Dimensions ...............................................5–2
5.1.2 Mounting Cutout ...........................................................5–3
5.1.3 Side View with Dimensions...........................................5–4

R911323106 / 02| Rexroth IndraControl VCP 35.2 Electric Drives and Controls| Bosch Rexroth AG III
Contents
6 Display and Operating Components......... 6–1
6.1 Display.............................................................................6–1
6.1.1 Setting the Brightness...................................................6–1
6.1.2 Character Attributes......................................................6–2
6.1.3 Fonts.............................................................................6–2
6.2 Touch Screen ..................................................................6–2
7 Interfaces..................................................... 7–1
7.1 Standard Interfaces.........................................................7–2
7.1.1 Ethernet (X5) ................................................................7–2
7.1.2 USB (X9, X10) ..............................................................7–3
7.2 Serial Interfaces...............................................................7–4
7.2.1 RS485 (X6-SER1) ........................................................7–5
7.2.2 RS232 (X6-SER1) ........................................................7–7
7.2.3 RS232 (X6-SER2) ........................................................7–8
7.3 Field Bus Interfaces.........................................................7–9
7.3.1 PROFIBUS DP Slave (X6)............................................7–9
7.4 Shielding D-SUB Connectors........................................7–12
8 Maintenance and Installation..................... 8–1
8.1 General Information.........................................................8–1
8.2 Exchange of Hardware Components...............................8–1
8.3 Data Backup....................................................................8–1
8.4 Unpacking the Device......................................................8–1
8.5 Identification ....................................................................8–2
8.6 Connecting the Device ....................................................8–3
8.6.1 Supply Voltage 24 V .....................................................8–3
8.7 Front Panel......................................................................8–5
8.8 Fuse.................................................................................8–5
8.9 Battery.............................................................................8–6
8.9.1 Changing the Battery....................................................8–6
8.9.2 Battery Disposal............................................................8–6
9 Ordering Information.................................. 9–1
9.1 Type Code.......................................................................9–1
9.2 Accessories.....................................................................9–2
9.2.1 Ethernet Cable..............................................................9–3
10 Disposal and Environmental Protection. 10–1
10.1 Disposal.........................................................................10–1
10.1.1 Products......................................................................10–1
10.1.2 Packaging Materials ...................................................10–1
10.2 Environmental Protection ..............................................10–1
10.2.1 No Release of Hazardous Substances.......................10–1
10.2.2 Materials Contained in the Products...........................10–1
10.2.3 Recycling ....................................................................10–2

R911323106 / 02| Rexroth IndraControl VCP 35.2 Electric Drives and Controls| Bosch Rexroth AG IV
Contents
11 List of Figures ........................................... 11–1
12 Index........................................................... 12–1

VBosch Rexroth AG |Electric Drives and Controls Rexroth IndraControl VCP 35.2 | R911323106 / 02
Contents

R911323106 / 02|Rexroth IndraControl VCP 35.2 Electric Drives and Controls| Bosch Rexroth AG 1-1
Introducing the System
1 Introducing the System
1.1 Brief Description of the VCP 35.2
The small operator terminal VCP 35.2 is a machine operator terminal
which can initiate functions in the machine as defined in the applica-
tion.
Special features of the device are its compact design and the seal run-
ning around the rear. Thus, it is suitable for various applications. Fur-
thermore, every mounting position is possible.
Depending on the variant, the small operator terminal is equipped
either with two serial standard interfaces or with a field bus interface.
The front panel with touch screen allows to operate the application soft-
ware via the touch-sensitive surface of the display without keyboard.
Fig. 1-1: VCP 35.2 with touch screen

1-2 Bosch Rexroth AG |Electric Drives and Controls Rexroth IndraControl VCP 35.2 |R911323106 / 02
Introducing the System
1.2 Operating System
The Windows CE operating system is installed on the small operator
terminal.
1.3 Commissioning
Mount the device properly (for more information, see chapter Dimen-
sions). Then connect the device to the voltage supply and to the control
unit or the field bus system, if required.

R911323106 / 02|Rexroth IndraControl VCP 35.2 Electric Drives and Controls| Bosch Rexroth AG 2-1
Important Directions for Use
2 Important Directions for Use
2.1 Appropriate Use
2.1.1 Introduction
Rexroth products represent state-of-the-art developments and manu-
facturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as appro-
priate. If they are used in an inappropriate manner, then situations can
develop that may lead to property damage or injury to personnel.
Before using Rexroth products, make sure that all the pre-requisites for
appropriate use of the products are satisfied:
• Personnelthatinanyway,shapeorformusesourproductsmustfirst
read and understand the relevant safety instructions and be familiar
with appropriate use.
• If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are permit-
ted.Itisnotpermitted to decompile software products or altersource
codes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the manner de-
scribed in the relevant documentation.
Bosch Rexroth, as manufacturer, is not liable for any damages resulting
from inappropriate use. In such cases, the guarantee and the right to
payment of damages resulting from inappropriate use are forfeited. The
user alone carries all responsibility of the risks.

2-2 Bosch Rexroth AG |Electric Drives and Controls Rexroth IndraControl VCP 35.2 |R911323106 / 02
Important Directions for Use
2.1.2 Areas of Use and Application
The small operator terminal VCP 35.2 made by Bosch Rexroth allows
to operate and control machines and installations and serves to visual-
ize the information on the machine/installation to be operated required
by the user.
The small operator terminals VCP 35.2 have been developed for use in
single or multiple-axis control tasks.
Typical applications of the VCP 11 are:
• Handling and assembly systems,
• Packaging machines,
• Printing and paper processing machines and
• Machine tools.
The VCP 35.2 may only be operated under the assembly, installation
and ambient conditions as described here (temperature, system of pro-
tection, humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate Use
Using the small operator terminal outside of the above-referenced
areas of application or under operating conditions other than described
in the document and the technical data specified is defined as “inappro-
priate use".
The small operator terminal may not be used, if
• they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or ex-
tremely high maximum temperatures or if
• Bosch Rexroth has not specifically released them for that intended
purpose. Please note the specifications outlined in the general Safe-
ty Guidelines!
The VCP 35.2 may only be used with the accessories and parts speci-
fied in this document. If a component has not been specifically named,
then it may not be either mounted or connected. The same applies to
cables and lines.Operation is only permitted in the specified configura-
tions and combinations of components using the software and firmware
as specified in the relevant function descriptions.