Bosch Rexroth VCH 08.1 User manual

Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

Rexroth IndraControl
VCH 08.1
Hand-held Terminal
Project Planning Manual
DOK-SUPPL*-VCH*08.1***-PR02-EN-P
RS-9dbe22ee76daf77d0a6846a0018e2a10-2-en-US-4
This documentation describes the IndraControl VCH 08.1 Hand-held Termi‐
nals.
Edition Release Date Notes
120-2100-B391-01/EN 10/07 First edition
120-2100-B391-02/EN 09/10 Revised edition
Copyright © Bosch Rexroth AG, 2007
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Compact HMI EH (CS)
Note This documentation has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P
Rexroth IndraControl VCH 08.1 Hand-held Terminal

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Overview................................................................................................................................................. 5
1.2 Device Variants....................................................................................................................................... 5
1.3 Housing................................................................................................................................................... 6
1.4 Foil Keyboard.......................................................................................................................................... 6
1.5 Front Panel of the IndraControl VCH 08.1.............................................................................................. 6
1.6 Connection to the Control....................................................................................................................... 6
1.7 Operating System................................................................................................................................... 8
1.8 Commissioning....................................................................................................................................... 8
2 Important Instructions on Use, Target Group and Purpose of the Document.............. 11
2.1 General Information.............................................................................................................................. 11
2.2 Purpose of the Document..................................................................................................................... 11
2.3 Target Group, Pre-conditions............................................................................................................... 11
2.4 Appropriate Use ................................................................................................................................... 12
2.4.1 Introduction........................................................................................................................................ 12
2.4.2 Areas of Use and Application............................................................................................................ 13
2.5 Inappropriate Use................................................................................................................................. 14
3 Safety Instructions for Electric Drives and Controls..................................................... 15
3.1 Definitions of Terms.............................................................................................................................. 15
3.2 General Information.............................................................................................................................. 16
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 16
3.2.2 Requirements for Safe Use............................................................................................................... 16
3.2.3 Hazards by Improper Use.................................................................................................................. 17
3.3 Instructions with Regard to Specific Dangers....................................................................................... 19
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 19
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 20
3.3.3 Protection Against Dangerous Movements....................................................................................... 20
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 22
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 22
3.3.6 Protection During Handling and Mounting......................................................................................... 23
3.3.7 Battery Safety.................................................................................................................................... 23
3.3.8 Protection Against Pressurized Systems........................................................................................... 24
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 24
4 Technical Data............................................................................................................. 27
4.1 IndraControl VCH 08.1......................................................................................................................... 27
4.2 Keyboard, Housing, Display................................................................................................................. 27
4.3 Stop Button and Emergency Stop Button............................................................................................. 28
4.4 Enabling Button.................................................................................................................................... 28
4.5 IndraControl VAC 30.2 Connection Module.......................................................................................... 29
4.6 IndraControl VAC 31.1 Connection Module.......................................................................................... 29
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Table of Contents

Page
4.7 Ambient Conditions............................................................................................................................... 30
4.8 Accessories.......................................................................................................................................... 30
4.9 Coding ................................................................................................................................................. 30
4.10 Weight................................................................................................................................................... 31
4.11 Used Standards.................................................................................................................................... 31
4.12 Directives.............................................................................................................................................. 34
4.12.1 General Information........................................................................................................................... 34
4.12.2 European Union Directives................................................................................................................ 34
4.12.3 Machinery Safety............................................................................................................................... 35
4.13 Further Information on the Machinery Directive (MD)........................................................................... 37
4.14 Electromagnetic Compatibility (EMC)................................................................................................... 43
4.14.1 General Information........................................................................................................................... 43
4.14.2 Electromagnetic environment – interference sources, interference sinks and coupling paths.......... 44
4.14.3 EMC Measures.................................................................................................................................. 46
4.14.4 EMC Measures IndraControl VCH 08.1............................................................................................ 49
4.15 EC Declaration of Conformity............................................................................................................... 51
4.16 Type-Examination Certificate................................................................................................................ 51
4.17 UL/CSA Certified.................................................................................................................................. 51
4.18 Compatibility Test................................................................................................................................. 52
5 Dimensions.................................................................................................................. 53
5.1 Housing Dimensions of the IndraControl VCH 08.1............................................................................. 53
5.2 Housing and Mounting Dimensions of the IndraControl VAC Connection Module............................... 54
5.3 Dimensions of the VAS 01.1 Wall Holder ............................................................................................ 57
6 Display and Operating Components............................................................................ 59
6.1 Operating Components ........................................................................................................................ 59
6.1.1 Overview............................................................................................................................................ 59
6.1.2 Housing of the IndraControl VCH 08.1.............................................................................................. 59
Overview......................................................................................................................................... 59
Ergonomics..................................................................................................................................... 60
6.1.3 Foil Keyboard.................................................................................................................................... 61
Key PositionIndraControl VCH 08.1............................................................................................... 61
6.1.4 Safety Operating Elements................................................................................................................ 61
Safety Concept............................................................................................................................... 61
6.1.5 Optional Operating Elements............................................................................................................ 62
Additional components................................................................................................................... 62
Override Potentiometer.................................................................................................................. 62
Electronic Handwheel..................................................................................................................... 62
6.2 Display.................................................................................................................................................. 63
6.2.1 Overview............................................................................................................................................ 63
6.2.2 Contrast Setting................................................................................................................................. 63
6.3 Attributes .............................................................................................................................................. 63
6.4 Fonts..................................................................................................................................................... 64
6.5 Keyboard.............................................................................................................................................. 64
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Page
6.5.1 Overview............................................................................................................................................ 64
6.5.2 Editing Keys....................................................................................................................................... 64
6.5.3 Function Keys.................................................................................................................................... 64
6.5.4 Shift key............................................................................................................................................. 65
6.5.5 Navigation Keys................................................................................................................................. 65
6.5.6 Special keys...................................................................................................................................... 65
7 Pin Assignments of the IndraControl VCH 08.1........................................................... 67
7.1 Laying the Cables in the Cable Chamber............................................................................................. 67
7.1.1 Image of the Cable Chamber............................................................................................................ 67
7.1.2 Laying the Cables.............................................................................................................................. 67
7.2 Emergency Stop Button and Gray Stop Button.................................................................................... 69
7.3 Enabling Button ................................................................................................................................... 73
7.3.1 General Information........................................................................................................................... 73
7.3.2 Enabling Function.............................................................................................................................. 73
7.3.3 Functioning........................................................................................................................................ 74
7.3.4 Enabling............................................................................................................................................. 74
7.3.5 Panic.................................................................................................................................................. 75
7.3.6 Foreseeable Misuse of the Enabling Switch...................................................................................... 76
7.4 Connection of the IndraControl VCH 08.1 via the IndraControl VAC 30.2/31.1 Connection Module....
76
7.4.1 Overview and Important Notes ......................................................................................................... 76
7.4.2 Pin Assignment of the IndraControl VAC 30.2/31.1 Connection Module.......................................... 78
7.4.3 X1: DC 24 V Voltage Supply ............................................................................................................ 79
7.4.4 X2.1: STOP Button............................................................................................................................ 82
Pin assignment............................................................................................................................... 82
7.4.5 X2.1: Emergency Stop Button........................................................................................................... 82
Pin assignment............................................................................................................................... 82
7.4.6 X2.2: Enabling Button........................................................................................................................ 82
Pin assignment............................................................................................................................... 82
Connection Examples of the Enabling Button................................................................................ 83
7.4.7 X3: Ethernet Interface ....................................................................................................................... 85
7.5 Personality Function............................................................................................................................. 85
8 Maintenance and Installation....................................................................................... 89
8.1 General Information.............................................................................................................................. 89
8.2 LCD Display.......................................................................................................................................... 89
8.3 Maintenance of the IndraControl VCH 08.1.......................................................................................... 89
9 Software....................................................................................................................... 91
9.1 Overview............................................................................................................................................... 91
9.2 Starting IndraControl VCH 08.1............................................................................................................ 91
9.2.1 General Information........................................................................................................................... 91
9.2.2 StartUp Application............................................................................................................................ 93
9.2.3 Customer Application........................................................................................................................ 94
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Page
9.2.4 Service Dialog................................................................................................................................... 94
9.2.5 Config Tool........................................................................................................................................ 95
9.2.6 Rexroth Settings................................................................................................................................ 95
9.2.7 Basic Settings.................................................................................................................................... 97
9.3 Evaluating Commands of the Operating Elements............................................................................... 98
9.3.1 General Information........................................................................................................................... 98
9.3.2 Evaluation of the Operating Status in the Control............................................................................. 98
9.4 Remote Software ActiveSync............................................................................................................. 100
9.5 Operating Notes for the IndraControl VCH 08.1................................................................................. 100
9.5.1 General information......................................................................................................................... 100
9.5.2 Setting Data and Time..................................................................................................................... 100
9.5.3 Configuration Tool (Config Tool)..................................................................................................... 100
General Information...................................................................................................................... 100
Calibration Potentiometer............................................................................................................. 101
Display Settings............................................................................................................................ 101
Zero Point Setting of the Handwheel ........................................................................................... 101
Restart Options (Start-up)............................................................................................................ 102
System Update............................................................................................................................. 102
Version Information...................................................................................................................... 103
Testing the Keyboard................................................................................................................... 104
9.5.4 Saving Files..................................................................................................................................... 104
9.5.5 File Transmission............................................................................................................................ 104
10 Environmental Protection and Disposal .................................................................... 105
10.1 Environmental Protection.................................................................................................................... 105
10.2 Disposal.............................................................................................................................................. 105
11 Ordering Information.................................................................................................. 107
11.1 Type Designation Code...................................................................................................................... 107
11.1.1 General Information......................................................................................................................... 107
11.1.2 IndraControl VCH 08.1.................................................................................................................... 107
11.1.3 IndraControl VCH 08.1 (Special Device)......................................................................................... 108
11.1.4 IndraControl VAC 30.2.................................................................................................................... 108
11.1.5 IndraControl VAC 31.1.................................................................................................................... 109
11.2 Accessories........................................................................................................................................ 109
11.2.1 Wall Holder...................................................................................................................................... 109
11.3 Spare Parts......................................................................................................................................... 109
11.3.1 Connecting Cables.......................................................................................................................... 109
12 Service and Support.................................................................................................. 111
Index.......................................................................................................................... 113
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Table of Contents

1 System Presentation
1.1 Overview
The Hand-held Terminal IndraControl VCH 08.1 is a portable operator and vis‐
ualization device in robust design with Windows CE compatible electronics. The
Hand-held Terminal IndraControl VCH 08.1 is equipped optimally for different
applications due to the use of a powerful processor and the Ethernet interface,
see also chapter 2.4 "Appropriate Use " on page 12.
Rotating mass storage devices, floppy-disk drives and hard-disk drives are not
suitable for harsh operating environments. Therefore the IndraControl VCH
08.1 provides FLASH and RAM memories.
IndraControl VCH 08.1 provides a Windows CE platform. With the VI Composer
applicatons can be added to this platform.
Optional operating and control elements allow to adapt the IndraControl VCH
08.1 to the particular use case.
The IndraControl VCH 08.1 is suitable for the following application ranges:
● Operation and visualization of IndraLogic, IndraMotion MLC, IndraMotion
MTX.
● Configuration of machines and installations.
● Operation and diagnostics of extendend handling installations.
● Visualization of simple operating fields and assembly lines.
E.g. the "automatic" operation mode is available in normal operation modes.
Test runs, configuring, teaching and further options are available in semi-au‐
tomatic or manual special operation modes.
An enabling button and an emergency stop button serve as safety functions on
the IndraControl VCH 08.1.
The machine manufacturer is responsible for the selection of a suitable hand-
held terminal, the wiring of safety components, and the projecting of possible
additional options, based on the risk and hazard analysis.
1.2 Device Variants
The Hand-held Terminals IndraControl VCH 08.1 are available in different var‐
iants.
Device Optional elements Safety Parts number
VCH08.1EAB-064ET-
A1D-064-DS-E4-PW
Handwheel, 16-stage over‐
ride
Black-gray stop button, ena‐
bling button
R911171955
VCH08.1EAB-064ET-
A1D-064-CS-E4-PW
16-stage override Black-gray stop button, ena‐
bling button
R911171956
VCH08.1EAB-064ET-
A1D-064-CS-E2-PW
16-stage override, short ex‐
tension cable
Black-gray stop button, ena‐
bling button
R911171057
VCH08.1EAB-064ET-
A1D-064-FS-B2-PW
16-stage override, short ex‐
tension cable
Red-yellow emergency stop
button, enabling button
R911172138
Fig.1-1: Device Variants IndraControl VCH 08.1
For further information on "Selection of technical safety", please refer to the
sections on the new Machinery Directive in chapter 4 "Technical Data" on page
27.
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System Presentation

1.3 Housing
The vibration and shock resistant housing consists of low-inflammable material
(UL 94-V0). The housing is resistant to impact, water, detergents (alcohol and
tensides), oil, cutting oil (drilling oil), grease, and lubricants. The double panel
and extremely robust housing was tested on free fall onto industrial floor (height
1.5 m).
1.4 Foil Keyboard
The keypad consists of a chemical resistant polyester foil with embossed keys.
1.5 Front Panel of the IndraControl VCH 08.1
① Installation point for override potentiometer
② Installation point for electronic handwheel
③ Emergency stop button, 2-circuit, or stop button
④ Foil Keyboard
⑤ Display
Fig.1-2: Front view of the IndraControl VCH 08.1
1.6 Connection to the Control
The IndraControl VCH 08.1 hand-held terminal is connected to the control via
a connection module in front panel mounting. At the front side a 17-pin female
connector allows the comfortable connection of a IndraControl VCH 08.1. All
clamps for fix wiring to the control are located on the rear side of the connection
module in the control cabinet.
Depending on the used safety component on the IndraControl VCH 08.1, two
different connection modules (see the following table) are available.
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System Presentation

Connection Module IndraCon‐
trol VAC 30.2
Connection Module IndraCon‐
trol VAC 31.1
For hand-held terminals with stop button
●VCH08.1EAB-064ET-A1D-064-DS-
E4-PW
● VCH08.1EAB-064ET-A1D-064-CS-
E4-PW
● VCH08.1EAB-064ET-A1D-064-CS-
E2-PW
For hand-held terminals with red-yellow
emergency stop button
●VCH08.1EAB-064ET-A1D-064-FS-
B2-PW
The connection module VAC 30.2 for
hand-held terminals with stop button is
equipped with a fine thread screwed plug
on the front side. The integrated "automat‐
ic stop button jumpering" allows to loop in
the hand-held terminal into the safety cir‐
cuits of the running machine without acci‐
dental shutdown of the machine.
Hand-held terminals with red-yellow emer‐
gency stop buttons may be only looped in
safety circuits if the plant is in safe state or
if a certified jumpering mechanism is avail‐
able. The connection module VAC 31.1 is
equipped for such devices with a bayonet
ending with additional short-circuit con‐
nector. The hand-held terminal may be
only connected if the plant is in safe state.
Plugging or unplugging a hand-held termi‐
nal during the operation would shut down
the plant immediately.
Fig.1-3: Connection modules VAC 30.2 and VAC 31.1
Fig.1-4: Front view: IndraControl VAC 30.2
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System Presentation

1.7 Operating System
For license reasons IndraControl VCH 08.1 are only delivered with already in‐
stalled operating system. For further information about the operating system,
please refer to chapter 9 "Software" on page 91.
1.8 Commissioning
Mount the IndraControl VAC 30.1 connection module according to the specifi‐
cations in chapter "Dimensions". After this connect the connection module to
the following components:
● Voltage supply
● Stop circuit and emergency stop circuit
● Enabling circuit
● Network
Before commissioning the IndraControl VCH 08.1 the operator has to assure
that the plant, especially the safety devices, are in a proper state.
Shutdown of the plant due to connecting a In‐
draControl VCH 08.1 with pressed stop button
or emergency stop button.
NOTICE
Before putting the IndraControl VCH 08.1 into operation do observe that the
STOP button or emergency stop button is not pressed.
For connecting the IndraControl VCH 08.1 put the connector without effort to
the flange of the VAC connection module. Observe the latch position of the
connection. Older connecting cables with angled plug, are fitted in a 45° angle
to the horizontal. Only if the connector snaps in properly, the correct position is
reached. Now turn the knurled nut with slight pressure on the flange. Devices
with red-yellow emergency stop button are equipped with a bayonet connector
and snap in automatically.
Loss of specified degree of protection due to
incorrect connection of contacts.
NOTICE
While the connector is screwed on a VAC connection module, a relay activates
the stop button. In this way the IndraControl VCH 08.1 is supplied with voltage.
Screw the knurled nut as far as the rubber seal is completely covered and the
end position is reached to ensure the optimal connection of the contacts and
to achieve the specified degree of protection.
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System Presentation