Bosch Rexroth Indramat BTV30.2 Technical manual

Project Planning Manual
DOK-MTC200-BTV30.2****-PR02-EN-P
SYSTEM200
BTV30.2

About this Documentation BTV30.2
DOK-MTC200-BTV30.2****-PR02-EN-P
BTV30.2
Project Planning Manual
DOK-MTC200-BTV30.2****-PR02-EN-P
Document Number, 120-1700-B320-02/EN
This documentation describes …
•the hardware functions of the BTV30.2
•the connection and mounting
•the technical datas
Description Release
Date
Notes
109-1041-4134-01/EN 03.99 First issue
120-1700-B320-02/EN 11.01 Revision
2001 Rexroth Indramat GmbH
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Rexroth Indramat GmbH
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.de/
Dept. BRC/EP7 (CV/NH)
This document has been printed on chlorine-free bleached paper.
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BTV30.2 Contents I
DOK-MTC200-BTV30.2****-PR02-EN-P
Contents
1 System Presentation 1-1
1.1 Brief Description............................................................................................................................. 1-1
1.2 Peculiarities.................................................................................................................................... 1-1
1.3 Standard Configuration .................................................................................................................. 1-2
1.4 Additional Modules......................................................................................................................... 1-2
1.5 Operating System .......................................................................................................................... 1-2
2 Important directions for use 2-1
2.1 Appropriate use.............................................................................................................................. 2-1
Introduction .............................................................................................................................. 2-1
Areas of use and application....................................................................................................2-2
2.2 Inappropriate use ........................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction..................................................................................................................................... 3-1
3.2 Explanations................................................................................................................................... 3-1
3.3 Hazards by Improper Use .............................................................................................................. 3-2
3.4 General Information ....................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts............................................................................ 3-5
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)........................................... 3-6
3.7 Protection Against Dangerous Movements.................................................................................... 3-7
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting .......... 3-9
3.9 Protection Against Contact with Hot Parts ................................................................................... 3-10
3.10 Protection During Handling and Mounting ................................................................................... 3-10
3.11 Battery Safety............................................................................................................................... 3-11
3.12 Protection Against Pressurized Systems..................................................................................... 3-11
4 Technical Data 4-1
4.1 General Technical Data ................................................................................................................. 4-1
4.2 Specification of the Power Supply Unit.......................................................................................... 4-2
4.3 Ambient Conditions ........................................................................................................................ 4-2
4.4 Parts Subject to Wear .................................................................................................................... 4-3
5 Dimensions 5-1
5.1 Housing Dimensions ...................................................................................................................... 5-1
5.2 Mounting Dimensions..................................................................................................................... 5-3

II Contents BTV30.2
DOK-MTC200-BTV30.2****-PR02-EN-P
6 Front Panel, Keyboard 6-1
6.1 Floppy Disk Flap ............................................................................................................................ 6-1
6.2 Status Indicators ............................................................................................................................ 6-2
6.3 Keyboard........................................................................................................................................ 6-2
Explanation and Emulation of the Special Keys ...................................................................... 6-3
Keyboard Mouse...................................................................................................................... 6-4
6.4 Machine Function Keys.................................................................................................................. 6-5
Addressing ............................................................................................................................... 6-5
7 Connection Pin Assignment 7-1
7.1 General Connections ..................................................................................................................... 7-1
7.2 Interfaces of the BTV30.2 .............................................................................................................. 7-2
Interfaces of the Slot CPU ....................................................................................................... 7-2
LPT1-Printer Port and SIS .......................................................................................................7-4
7.3 Realisation of the BTV30 PC version............................................................................................. 7-5
Connector pin assignments ..................................................................................................... 7-5
8 Application Example 8-1
8.1 Networking Example for RS485 Communication........................................................................... 8-1
8.2 Application Example for INTERBUS Connection........................................................................... 8-2
8.3 Application Example for SERCOS Interface.................................................................................. 8-3
9 SLOT-CPU Card 9-1
9.1 Performance Characteristics.......................................................................................................... 9-1
9.2 Technical Data ............................................................................................................................... 9-2
Electrical Specification ............................................................................................................. 9-2
CPU and Memory Specification............................................................................................... 9-2
Onboard Video Controller ........................................................................................................9-2
General Specifications ............................................................................................................. 9-3
9.3 AMIBIOS Setup.............................................................................................................................. 9-4
AMIBIOS Setup Main Menu..................................................................................................... 9-5
Setup Types............................................................................................................................. 9-6
Security .................................................................................................................................. 9-11
Default.................................................................................................................................... 9-12
AMIBIOS Power-On Self Test ............................................................................................... 9-13
INSIDE Interrupts................................................................................................................... 9-13
9.4 Installation of the Memory Module ............................................................................................... 9-14
10 Ordering Information 10-1
10.1 Type Code.................................................................................................................................... 10-1
10.2 Configuration Type Codes ........................................................................................................... 10-2
BTV30.2C............................................................................................................................... 10-2
BTV30.2S............................................................................................................................... 10-3
BTV30.2E............................................................................................................................... 10-4
BTV30.2P............................................................................................................................... 10-5
BTV30.2T ............................................................................................................................... 10-5

BTV30.2 Contents III
DOK-MTC200-BTV30.2****-PR02-EN-P
11 Accessories 11-1
11.1 Connectors and Standard Cables................................................................................................ 11-1
Standard Interface Connectors.............................................................................................. 11-2
11.2 Ethernet Card PCM-E01.1 ........................................................................................................... 11-3
Technical Data ....................................................................................................................... 11-4
Elements on the Slot Sheet ...................................................................................................11-5
Installation.............................................................................................................................. 11-7
12 Included Equipment 12-1
13 List of Figures 13-1
14 Index 14-1
15 Service & Support 15-1
15.1 Helpdesk ...................................................................................................................................... 15-1
15.2 Service-Hotline............................................................................................................................. 15-1
15.3 Internet ......................................................................................................................................... 15-1
15.4 Vor der Kontaktaufnahme... - Before contacting us..................................................................... 15-1
15.5 Kundenbetreuungsstellen - Sales & Service Facilities ................................................................ 15-2

IV Contents BTV30.2
DOK-MTC200-BTV30.2****-PR02-EN-P

BTV30.2 System Presentation 1-1
DOK-MTC200-BTV30.2****-PR02-EN-P
1 System Presentation
1.1 Brief Description
The BTV30 unit is a PC-based machine control panel into which one or
more NC controllers with PLC or one or more stand-alone PLC can be
integrated. The number of modules that can be integrated depends on
their configuration. Currently, there are 9 slots available.
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SYSTEM200 BTV30
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U1 U2
U3 U4 U5
3.5" floppy disk drive
R1-R8 machine
function keys
ASCII keyboard
connector for
external keyboard
status indicator
Cursor block, keyboard mouse
special Windows keys
PC function keys
BTV30_2_Frontplatte.fh7
Fig. 1-1: BTV30.2 front panel
1.2 Peculiarities
The BTV30.2 unit possesses the functionality and the control elements of
a complete industry PC.
Besides the 10.4-in flat color display and a full ASCII keyboard (MFII
compatible) with cursor block, keyboard mouse, and special Windows
keys, there are a standard floppy disk drive and a connector for an
external keyboard behind a lockable flap.
In addition to the 10 PC function keys beneath the display, there are 8
machine function keys to the right of the display which are either
connected to an external female connector or - if there is an integrated
SPS module - directly to the SPS.
The sturdy front panel, which is made from PC/ABS, contains real key
elements that permit non-fatiguing work, even during extended
programming sessions.

1-2 System Presentation BTV30.2
DOK-MTC200-BTV30.2****-PR02-EN-P
The display is protected by a pane of glass that complies with the EMC
requirements.
The BTV30.2 unit is suitable for surface mounting and for base
installation. Together with the optically and dimensionally compatible
BTM15 and BTM16 machine control panels, you can set up a modern and
attractive control panel in a flat or raised form.
1.3 Standard Configuration
•SLOT-CPU min. 300 MHz with integrated graphic controller,
4 MB video memory
•64 or 128 MB work memory
•min. 3 GB hard disk
•3,5" disk drive
•10,4" TFT color display
•Power supply 115 - 230 VAC
•1x serial Interface RS232
•1x RS232, RS485, RS422 to Indramat standard (SIS)
•1x parallel interface (LPT1)
1.4 Additional Modules
The following additional modules are currently available:
•PLC module with BT-Bus
•CNC module with SERCOS fiber optics interface
•10 / 100 MBit Ethernet-Card PCM-E01.1
The configuration type code gives you all the currently available
configurations (see page 10-2).
1.5 Operating System
•For license reasons, the BTV30.2 unit is only delivered with an
installed operating system. As operating system WindowsNT 4.0 is
available
•In addition to the operating system, the user interface of an MTC200
CNC controller or an ISP200 PLC controller can also be pre-installed.

BTV30.2 Important directions for use 2-1
DOK-MTC200-BTV30.2****-PR02-EN-P
2 Important directions for use
2.1 Appropriate use
Introduction
Rexroth Indramat products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note: Rexroth Indramat, as manufacturer, is not liable for any
damages resulting from inappropriate use. In such cases, the
guarantee and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Rexroth Indramat products, make sure that all the pre-
requisites for appropriate use of the products are satisfied:
•Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
•If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
•Do not mount damaged or faulty products or use them in operation.
•Make sure that the products have been installed in the manner
described in the relevant documentation.

2-2 Important directions for use BTV30.2
DOK-MTC200-BTV30.2****-PR02-EN-P
Areas of use and application
The BTV30.2 is a PC-based user and visualization terminal into which
one or several NC controls with PLC or one or more stand-alone PLCs
can be mounted. The BTV30.2 terminal made by Rexroth Indramat is
designed for use in the following cases:
•as a user, visualization and programming terminal with integral control
hardware in a stand-alone machine,
•as a user, visualization and programming terminal for connected
RECO controls,
Note: The BTV30.2 may only be used with the accessories and parts
specified in this document. If a component has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
The machine user and visualization terminal is designed for control tasks
in an installation with multiple axes.
Available for an application-specific use of the terminals are unit types
with differing drive power and different interfaces.
Typical areas of application of a BTV30.2 are:
•Lathes
•Milling machines
•Machining centers.
The BTV30.2 may only be operated under the assembly, installation and
ambient conditions as described here (temperature, system of protection,
humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate use
Using the BTV30 unit outside of the above-referenced areas of
application or under operating conditions other than described in the
document and the technical data specified is defined as “inappropriate
use".
The terminals may not be used if
•they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extreme maximum temperatures or if
•Rexroth Indramat has not specifically released them for that intended
purpose. Please note the specifications outlined in the general Safety
Instructions!