FAAC DAAB MT User manual

Issue 1
USER INSTRUCTIONS
DAAB DRIVE UNIT MT/MK2/MA2/M10
FAAC Nordic AB
BOX 125, SE-284 22 PERSTORP SWEDEN TEL. [phone] FAX. [phone]
www.faac.se
Revision: 3

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Innehåll
EU Declaration of incorporation...............................3
Safety ........................................................................4
General ....................................................................4
Packing, transport and unpacking...........................4
General ....................................................................4
Introduction ..............................................................5
Intended use ............................................................5
Machine marking .....................................................5
Manufacturer ...........................................................5
Drive unit MA2/MK2...................................................6
Function description ................................................6
Design and function .............................................6
Dimensions...........................................................6
Technical specification.............................................7
Electric motors......................................................7
Gears ....................................................................7
Installation and commissioning...............................7
General installation ..............................................7
Side installation.......................................................8
Mounting plate .....................................................8
Drive arm..............................................................8
Gate mounting and link arm.................................9
Top mounting ...........................................................9
Bracket & mounting plate.....................................9
Drive arm............................................................10
Gate mounting....................................................10
Link arm .............................................................10
Top mounting with limited lateral space................11
Bracket & mounting plate...................................11
Drive arm............................................................11
Gate mounting....................................................11
Mounting plate for the swing arm bracket..........12
Link arm .............................................................13
Wing mounting.......................................................14
Bracket & mounting plate...................................14
Drive arm............................................................14
Installing the drive unit .........................................15
Drive unit MT ...........................................................16
Function description ..............................................16
Design and function ...........................................16
Dimensions.........................................................16
Technical specification...........................................17
Electric motors....................................................17
Gears ..................................................................17
Installation and commissioning.............................17
General installation ............................................17
Side installation.....................................................18
Mounting plate ...................................................18
Drive arm............................................................18
Gate mounting and link arm...............................19
Top mounting .........................................................20
Bracket & mounting plate...................................20
Drive arm............................................................20
Gate mounting....................................................20
Link arm .............................................................21
Top mounting with limited lateral space................22
Bracket & mounting plate...................................22
Drive arm............................................................22
Gate mounting....................................................22
Mounting plate for the swing arm bracket..........22
Link arm .............................................................23
Adjusting the drive unit .........................................25
Disengagement......................................................25
Quick release ......................................................25
Release handle ...................................................25
Electrical connection..............................................26
General ..................................................................26
Engaging the electric motor...................................26
Limit positions .......................................................27
Maintenance and service........................................27
General ..................................................................27
Lubrication.............................................................27
Oil filled gearbox.................................................27
Open gearbox......................................................28
Spare parts..............................................................28
Fault search............................................................28
In the event of a blockage......................................28
In the event of a collision.......................................28
The motor is running but the gate is not moving ...28

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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EC Declaration of Conformity (original version)
Manufacturer
FAAC Nordic AB
Box 125, 284 22 Perstorp, Sweden
Telephone: [phone], Fax: [phone]
Person authorised to compile the technical documentation
Ulf Ivarsson, FAAC Nordic AB, Box 125, 284 22 Perstorp, Sweden
General description and type designation
Drive unit for industrial doors and gates MT, MK2, MA2, M10
We hereby declare that the MT, MK2, MA2, M10 drive unit meets the relevant requirements of Machinery Directive
2006/42/EC, EMC Directive 2014/30/EU, Low Voltage Directive 2014/35/EU, RoHS Directive 2011/65/EU and
Construction Products Regulation 305/2011.
e drive units MT, MK2, MA2, M10, where applicable, compliant with the following standardised norms:
• SS-EN 13241+A2:2016 Industrial, commercial and garage doors and barriers – Product standard, performance
characteristics.
• SS-EN 13849-1:2016 Safety-related parts of control systems – Part 1: General principles for design.
• SS-EN 60204-1 Safety of machinery - Electrical equipment of machines – Part 1: General requirements.
• SS-EN 60335-1 Household and similar electrical appliances - Safety - Part 1: General requirements
• SS-EN 60335-2-103 Household and similar electrical appliances - Safety - Part 2-103: Particular requirements for
drives for barriers, doors and windows.
• SS-EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial
environments.
• SS-EN 61000-6-3 Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environment.
is EC declaration of conformity relates to drive units MT, MK2, MA2, M10 in the condition in which it is released
to the market, and does not cover components added and/or modications made thereafter. Nor does it relate to third-
party equipment or to interfaces between third-party equipment and said equipment supplied by FAAC Nordic AB. e
instruction/installation manual for drive units MT, MK2, MA2, M10 must be followed and attention must be paid to risks
in the installation of the industrial door or gate.
We declare that the MT, MK2, MA2, M10 does not contain, in concentrations above 0.1%, any substances specied in the
REACH 1907/2006/EC Candidate List of Substances of Very High Concern or banned substances in RoHS, 2011/65/EU.
Declaration of performance
Intended use of the construction product
Drive unit intended for installation on industrial doors or gates for use in industry, commercial areas and residential areas
that are open to the public, and intended to provide secure access for people, goods and vehicles.
System for the assessment and continuous verification of the performance of the construction product
System 3
Performance
Property Performance Harmonised standard
Force exerted SS-EN13241 + A2:2016
• Safety edge Performance level C* SS-EN 13849-1
• Load guard Performance level D* SS-EN 13849-1
*) validated by SP, Certicate No. SC1105-11
Perstorp, 2019-06-03
Ola Hansson, VD

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Safety
• General
Read through the entire instruction manual carefully before unpacking, installing and using the equipment. Pay particular
attention to the safety paragraphs in the text.
ere is a risk of serious injury or material damage if the prescribed precautionary measures are not taken.
Sections of text warning of hazards are sorted by severity and have the headings DANGER, WARNING and NOTE! which
have the following signicance:
!
DANGER
is means that there is a danger to the life or health of the user if
the relevant precaution is not taken.
!
WARNING
is means that there is a risk of bodily injury or damage to the
machine if the relevant precaution is not taken.
• NOTE!
is means that important information requires the full attention of the reader.
Packing, transport and unpacking
• General
NOTE!
It is important to secure the drive unit properly in its packaging and to ensure that
moving parts are not under tension during transport.
Immediately on arrival check that the consignment is as agreed.
!
WARNING
Treat the drive unit carefully during handling and transport.
Lifting the drive unit
!
WARNING
Do not lift the drive unit by its moving parts or protective cover.
Table of weights excluding the drive arm and link arm:
Drive unit MT MA2 MK2 M10
Weight, kg 16 23 25 60

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Introduction
• Intended use
To open and close swing gates, leaf doors and folding doors.
Drive units are intended for use in normal indoor and outdoor environments.
All other use is prohibited.
• Machine marking
Art.no
Ser.no
IP X4
Perstorp, Sweden
www.faac.se
Ratio
Year
e plate must not be removed or made illegible!
e identication plate contains the following information:
• Art.no: Part number
• Ser. no: e serial number of the drive unit (used in all communication with FAAC Nordic AB regarding spare parts).
• Ratio: e gear ratio of the gearbox in the drive unit
• Year: e year in which the drive unit was manufactured.
• IP: e IP rating of the drive unit.
• Manufacturer
FAAC Nordic AB
Box 125
SE-284 22 Perstorp, Sweden
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Website: www.faac.se

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Drive unit MA2/MK2
• Function description
Design and function
Dimensions
421
267
140
530
290
290
421
267
140
530
290
Bracket V-belt
Terminal block
Limit switches
Limit cams
Gearbox
Base plate
Disengagement
Drive arm
Drive arm
mounting
Electric motor
V-belt pulley

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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• Technical specification
Electric motors
e design, rated output and connection dimensions of the motors meet the requirements contained in Swedish and
European Standards according to IEC 31-1 and 72 together with SS4260101 and SS4360102.
Ratings for motor types used in the MK2, MA2 and M10
Motor type
~Hz Output kW
Voltage
V
Current
A
Motor
speed
rpm
Type of
opera-
tion*
Ingress
protection
rating
Thermal
switch
SKh 714B2
3-phase 50 0.37 220-240 D
380-440 Y
2.2-2.4
1.25-1.4
1370
1370
S3
25% IP54
With or
without
a thermal
switch**
SKh 714B2
3-phase 50 0.37 525 0.8 1360 S1 IP55 No thermal
switch
SEMKh 714B2
1-phase
10uF/450V
50 0.25 240 2.6 1350 S1 IP54
With or
without
a thermal
switch**
*S1 = Continuous operation. e motor can be subject to full load in continuous operation.
*S3 = Intermittent operation. e motor must not be subject to full load for more than 25% of the 10 minute duty cycle.
In practice the motor is not subject to full load for more than one second just as it starts.
**e motor is available both with and without an integrated thermal switch. If the motor has a thermal switch there is a
red label on the motor indicating this.
Gears
Select the opening speed taking account of the size and weight of the gate. e basic rule is to select a lower speed for large
gates.
!
WARNING
Too high an opening speed can result in trapping forces being too
large despite the use of a sensing strip.
MK2/MA2
Electric motor pulley
mm
GEARING
i
MOTOR SHAFT
SPEED
rpm
TORQUE
Nm
OPENING TIME
seconds
40 1400 1,00 1600 30
50 1150 1,25 1275 24
71 800 1,77 900 17
100 570 2,49 650 12
125 450 3,12 510 9
140 400 3,49 450 8
• Installation and commissioning
General installation
!
WARNING
Always start installation with a run through of the points in the:
"Pre-installation checklist".
!
WARNING
e drive unit must be installed so that no unprotected moving
parts are lower than 2,500 mm.
!
WARNING
Always use the fasteners prescribed in the assembly drawing with
regard to: property class, dimensions, length and quantity.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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• Side installation
Mounting plate
1
e mounting plate is not manufactured by FAAC.
e measurement from the oor or other permanent entry level to the lower
edge of the mounting plate should be at least 2,550 mm.
e dimensions of the mounting plate should be 200 mm x 400 mm and
it should be at least 8 mm thick. It must be positioned according to the
enclosed assembly drawing. e mounting plate is to be anchored so that it
can withstand a torque of 2,000 Nm.
Lightweight concrete wall for example – through-going M10 bolts are used.
Concrete – 10 mm resin anchor.
Steel building – square tube onto a xed building structure.
e mounting plate is also welded onto the gate surround.
Drive arm
2
Install the drive arm by removing the bolt and washer /
retaining ring on the output shaft from the drive unit and
pressing the arm into place.
en reinstall the bolt and washer.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Gate mounting and link arm
3
Screw together the link arm with the
gate mounting and drive arm. e
lateral position of the gate mounting
can be determined when the gate is
fully closed and the drive arm and link
arm are in line.
e gate mounting should be as close
to the pivot point as possible as this
provides the best geometry.
Screw the gate mounting into place
using two M8 bolts and washers.
• Top mounting
Bracket & mounting plate
1
Positioned centrally above the gate
opening.
Dimensions and mounting according
to the point entitled "Mounting
plate" in the chapter "Installation and
commissioning; General installation"
2
Centre the plate horizontally above
the gate opening. Height dimensions
in accordance with a separate assembly
drawing. en weld the motor plate
onto the mounting plate.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Drive arm
3
Install the drive arm by removing the bolt and
washer / retaining ring on the output shaft from
the drive unit and pressing the arm into place.
en reinstall the bolt and washer / retaining
ring.
Gate mounting
4
Screw the gate mounting into place using two M8 bolts according to the assembly
drawing.
Link arm
5
Position the link arm
between the drive arm and
gate mounting. Screw it
into place using M12 bolts
and washers.
6
Adjust it by undoing one bolt and then screwing the arm out
or in at the gate mounting.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
11
• Top mounting with limited lateral space
Bracket & mounting plate
1
Centre the plate horizontally above the gate
opening. Height dimensions in accordance with
a separate assembly drawing. en weld the
motor plate onto the mounting plate.
Drive arm
2
Install the drive arm by removing the bolt and
washer / retaining ring on the output shaft from
the drive unit and pressing the arm into place.
en reinstall the bolt and washer / retaining ring.
Gate mounting
3
Screw the gate mounting into place using two M8 bolts according to the assembly
drawing.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Mounting plate for the swing arm bracket
4
Position the mounting plate for the swing
arm bracket according to the point entitled
"Mounting plate" in the chapter "Installation
and commissioning; Side installation".
5
Screw the bracket into place on the mounting
plate using four M10 bolts. Adjust the swing
arm so that it is always horizontal.
6
Adjust the mounting using the four set screws.
7
Screw in the short link arm between the outer
swing arm mounting and the gate mounting
using M12 bolts and washers.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Link arm
8
Screw in the link arm
between the drive arm
and swing arm using
M12 bolts and washers.
9
Adjust it by undoing one bolt and then
screwing the arm out or in at the swing arm
mounting.
10
Adjust the outer link arm by
unscrewing the bolt on the
mounting and then inserting it
into the oblong groove in the
drive arm.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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• Wing mounting
Bracket & mounting plate
1
Position the motor plate horizontally according
to the assembly drawing.
en weld the motor plate onto the mounting
plate.
Drive arm
2
Install the drive arm by removing the bolt and
washer / retaining ring on the output shaft from
the drive unit and pressing the arm into place.
en reinstall the bolt and washer / retaining
ring.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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• Installing the drive unit
Installation of the drive unit is common to all types of mounting.
e motor is located in dierent holes depending on the angle at which it is positioned. Viewed from the left this is 90, 100
and 110 degrees. e angle to be used is indicated in the assembly drawing supplied with the unit.
1
Insert the drive unit in the bracket.
2
Tighten one bolt.
3
Turn the drive unit to make the installation
of power and limit position cables easier.
4
Turn back the drive unit and tighten the
other bolt.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Drive unit MT
• Function description
Design and function
Dimensions
400
257
483
207
100
400
257
483
207
100
Bracket Terminal block
Limit switches
Limit cams
Gearbox
Base plate
Disengagement
Drive arm Drive arm
mounting
Electric motor

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
17
• Technical specification
Electric motors
e design, rated output and connection dimensions of the motors meet the requirements contained in Swedish and
European Standards according to IEC 31-1 and 72 together with SS4260101 and SS4360102.
Ratings for motor types used in the MT:
Motor type
~Hz Output kW
Voltage
V
Current
A
Motor
speed
rpm
Type of
opera-
tion*
Ingress
protection
rating
Thermal switch
SKg 63-2B
3-phase 50 0.25 220-240 D
380-420 Y
1.1-1.2
0.65-0.72 2760
S1 IP55 With or without a
thermal switch**
60 440-480 Y 0.65-0.72 3310
STKg 63X-4C
3-phase 50 0.25 220-240 D
380-420 Y
1.65-1.8
0.95-1.0 1400 S1 IP55 With or without a
thermal switch**
60 0.30 440-480 Y 0.95-1.0 1680
SEMKg 63-2B
1-phase
8uF/450V
50 0.18 240 1.45 1360 S1 IP55 With or without a
thermal switch**
SEMKg 63-4C
1-phase
8uF/450V
50 0.18 240 1.70 2760 S1 IP55 With or without a
thermal switch**
*S1 = Continuous operation. e motor can be subject to full load in continuous operation.
*S3 = Intermittent operation. e motor must not be subject to full load for more than 25% of the 10 minute duty cycle.
In practice the motor is not subject to full load for more than one second just as it starts.
**e motor is available both with and without an integrated thermal switch. If the motor has a thermal switch there is a
red label on the motor indicating this.
Gears
Select the opening speed taking account of the size and weight of the gate. e basic rule is to select a lower speed for large
gates.
!
WARNING
Too high an opening speed can result in trapping forces being too
large despite the use of a sensing strip.
ELECTRIC MOTOR
OUTPUT SPEED
rpm
GEARING
i
MOTOR SHAFT
SPEED
rpm
TORQUE
Nm
OPENING TIME
seconds
1400 750 1,90 550 16
2800 750 3,80 275 8
• Installation and commissioning
General installation
!
WARNING
Always start installation with a run through of the points in the:
"Pre-installation checklist".
!
WARNING
e drive unit must be installed so that no unprotected moving
parts are lower than 2,500 mm.
!
WARNING
Always use the fasteners prescribed in the assembly drawing with
regard to: property class, dimensions, length and quantity.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
18
• Side installation
Mounting plate
1
e mounting plate is not manufactured by FAAC.
e measurement from the oor or other permanent entry level to the lower
edge of the mounting plate should be at least 2,550 mm.
e dimensions of the mounting plate should be 200 mm x 400 mm and
it should be at least 8 mm thick. It must be positioned according to the
enclosed assembly drawing. e mounting plate is to be anchored so that it
can withstand a torque of 2,000 Nm.
Example: Siporex wall - through-going M10 bolts are used.
Concrete – 10 mm resin anchor.
Steel building – square tube onto a xed building structure.
e mounting plate is also welded onto the gate surround.
Drive arm
2
Install the drive arm by removing the bolt and washer /
retaining ring on the output shaft from the drive unit and
pressing the arm into place.
en reinstall the bolt and washer.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
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Gate mounting and link arm
3
Screw together the link arm with the
gate mounting and drive arm. e
lateral position of the gate mounting
can be determined when the gate is
fully closed and the drive arm and link
arm are in line.
e gate mounting should be as close
to the pivot point as possible as this
provides the best geometry.
Screw the gate mounting into place
using two M8 bolts and washers.

INSTRUCTION MANUAL MT, MA2, MK2, M10 DRIVE UNIT
20
• Top mounting
Bracket & mounting plate
1
Positioned centrally above the gate
opening.
Dimensions and mounting according
to the point entitled "Mounting
plate" in the chapter "Installation and
commissioning; General installation"
2
Centre the plate horizontally above
the gate opening. Height dimensions
in accordance with a separate assembly
drawing. en weld the motor plate
onto the mounting plate.
Drive arm
3
Install the drive arm by removing the bolt and
washer / retaining ring on the output shaft from
the drive unit and pressing the arm into place.
en reinstall the bolt and washer / retaining
ring.
Gate mounting
4
Screw the gate mounting into place using two M8 bolts according to the assembly
drawing.