FAAC A100 Compact User manual

A100
Compact
EN16005

1
ENGLISH
EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINE
The undersigned, representing the following manufacturer :
Manufacturer : FAAC S.p.A.
Address : Via Calari ,10 - 40069 Zola Predosa BOLOGNA - ITALIA
herewith declares that to the partly completed machinery :
Description : Linear sliding door to 1 or 2 leaf
Model : A100 Compact
the essential requirements of the following EC directive (including all applicable amendments)
• 2006/42/EC Machinery Directive
have been applied and fulfilled, and that the relevant technical documentation is compiled in accordance with part B
of Annex VII of the above mentioned Machinery Directive.
The above identified partly completed machinery is also in compliance with the all the relevant provisions of the
following EC directive (including all applicable amendments)
• 2004/108/EC EMC Directive
The following harmonized standards have been applied:
o EN 16005:2012
o EN 61000-6-2:2005
o EN 61000-6-3:2007
The above identified partly completed machinery must not be put into service until the final machinery into which it is
to be incorporated has been declared in conformity with the provisions of the above mentioned Machinery
Directive 2006/42/EC.
Bologna, 23-07-2013 Managing Director
A. Marcellan

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ENGLISH
AUTOMATIC DOOR A100 COMPACT
1 DESCRIPTION
The FAAC series A100 COMPACT systems automatically activate,
manage and control the operation of single-leaf or two-leaf
sliding doors.
The FAAC series A100 COMPACT automated systems are supplied
completely assembled, wired and tested in the configuration
requested by the customer, using the appropriate order form, or
in kits to be assembled by the installation technician.
An automation cross beam (fig.1) consists of the following
parts:
Support profile (fig.1 ref.)
This is the profile used when the cross beam can be completely
secured to a load bearing structure.
Motor unit (fig. 1 ref.)
The DC motor has an encoder and a leaf locking system
(accessory).
Control unit (fig. 1 ref. )
When powered, the control unit with microprocessor, initialises
the door’s operational parameters.
Power feed unit (fig. 1 ref. )
The power feed unit, directly connected to the control unit,
supplies the voltage values required to correctly power the
automated system.
Leaf support carriages (fig.1 ref.)
The carriages have two wheels with ball bearings, one counter
thrust wheel in the top part, and a screw based system for
adjusting the height of the leaves.
Drive belt (fig. 1 ref. )
Transmission pulley unit (fig. 1 ref. )
1.1 ACCESSORIES SUPPLIED WITH THE CROSS BEAM
These parts are assembled on the cross beam.
Closing housings (fig. 1 ref. )
This is the aluminium profile enabling closure of the automated
system. The side panels (fig.1 ref.) completely close the
system.
Motor lock unit (fig. 1 ref. )
The motor lock unit guarantees mechanical locking of the door
while the leaves are closed. The motor lock unit can be used for
single and double leaves.
The motor lock unit is supplied with the internal release device
(Fig.1 ref.) used for emergency opening if needed. It is also
designed for installation of the external release (optional) if
required. The motor lock unit acts directly on the motor, locking
it mechanically.
Supervision of motor lock
It controls if the motor lock unit is operating correctly and verifies
if the door is actually closed. If necessary, the system is designed
for remotely activating an indicator light or buzzer/siren.
Emergency battery (fig. 1 ref. )
In the event of a mains power cut, the battery kit enables the
automated system to operate until its charge is exhausted. The
battery condition test is performed continuously by the control
unit.
fig. 1

3
115V/230V~
RX
TX
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ENGLISH
MODEL A100 COMPACT A100 COMPACT 2
No. of leaves 1 2
Max leaf weight 110 Kg 70 + 70 Kg
Transit space (VP) 700 ÷ 3000 mm 800 ÷ 3000 mm
Max thickness of framed leaf 60 mm
Use frequency 100 %
Protection class IP 23 (for indoor use)
Operating ambient temperature -20°C ÷ +55°C
Power supply 115V/230 V~ 50/60 Hz
Max absorbed power 100 W
Beam length Vp x 2 +100 mm
Drive unit 24 Vdc with encoder
Opening speed adjustment (load free) 5 ÷ 70 cm/sec. 10 ÷ 140 cm/sec.
Closing speed adjustment (load free) 5 ÷ 70 cm/sec. 10 ÷ 140 cm/sec.
Partial opening adjustment 10% ÷ 90% of total opening
Pause time adjustment 0 ÷ 30 sec.
Night pause time adjustment 0 ÷ 240 sec.
Static force adjustment automatic
Anti-crushing device active at opening/closing
Failsafe on photocells Yes (can be activated by programming)
2 ELECTRICAL PREPARATIONS
3 TECHNICAL SPECIFICATIONS
Route the electrical cables for connecting the accessories and
electrical power supply as shown in Fig. 2.
N° DESCRIPTION CABLES

External radar 4x0.25mm²

Internal radar 4x0.25mm²

Photocell transmitter 2x0.25mm²

Photocell receiver 3x0.25mm²

SD-Keeper / SDK-Light 2x0.5mm² max 50 m

Key operated switch
for locking SD-Keeper /
SDK-Light (future accessory)
2x0.5mm²

Control push-buttons
Emerg/Key/Reset
2x0.5mm²

Power supply
115/230V
~
2x1.5mm² + earth
1.2 DOOR FRAME ACCESSORIES
To facilitate the door profile to adapt to the carriages and to enable correct finish of the installation, FAAC offers the following
series of articles:
Pair of sliding blocks (fig. 12-13 ref. )
Supplied as a pair, they can be secured on a wall (or on the fixed leaf) or directly on the floor.
Lower guide profile (fig. 12-13 ref. )
For adapting the lower profile of the leaf to the above sliding blocks.
Brush for lower guide profile (fig. 12-13 ref. )
Completes the on-floor guide system.
Leaf fitting profile (fig. 10 ref. )
Adapts the leaf’s top profile to the carriage fittings.
Pair of lower sliding blocks for glass panel leaf
They enable the glass leaves to slide
4 CROSS BEAM CONFIGURATION
To suitably position the cross beam components, refer to the
dimensions in figures 5, 6, and 7.
fig. 2

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KEY TO PROFILES
SUPPORT PROFILE
HOUSING PROFILE
LEAF FITTING PROFILE
LOWER GUIDE PROFILE
GRIPPER FOR GLASS LEAF
 LOWER SLIDING BLOCK FOR GLASS LEAF
 SEAL FOR COVER OF CABLE ROUTING COMPARTMENT

5
A100 COMPACT
2
100
150
LH max. 2500
620
HA 24 ± 7,5
15
43.6
24
ENGLISH
HA = (LH + 3) ± 7,5mm
HA = Leaf height
LH = height off the floor, level with
lower housing side
The calculation of leaf height refers
to the articulated sliding block. If
using the fixed sliding block, refer
to the specific instructions
fig. 3

6
LH (max 2500)
17
150
24
43.6
24 ± 7.5
58
HA
21
25.8
22
4.5
12
4.5
10
100
10.5
ENGLISH
HA = (LH - 18,5) ± 7,5mm
HA = Leaf height
LH = height off the floor, level with
lower housing side
A100 COMPACT glass leaf
fig. 4

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85
Lt
Vp
B
ENGLISH
Lt = Vp X 2 + 100
Motor Control
board
Power feeder Transmission
pulley
A100 COMPACT Right Opening Single Leaf
B = Securing distance of carriages on sliding leaf
C = Motor position dimension
D = Transmission belt length
I = Between centres distance: motor/transmission unit
Lt = Cross beam length
Vp = Transit space
100 = mm of overlap between leaves (see par.1.1B)
Vp Lt B C D I
700 1500 459 425 1892 875
800 1700 559 525 2092 975
900 1900 659 625 2292 1075
1000 2100 759 725 2492 1175
1100 2300 859 825 2692 1275
1200 2500 959 925 2892 1375
1300 2700 1059 1025 3092 1475
1400 2900 1159 1125 3292 1575
1500 3100 1259 1225 3492 1675
1600 3300 1359 1325 3692 1775
1700 3500 1459 1425 3892 1875
1800 3700 1559 1525 4092 1975
1900 3900 1659 1625 4292 2075
2000 4100 1759 1725 4492 2175
2100 4300 1859 1825 4692 2275
2200 4500 1959 1925 4892 2375
2300 4700 2059 2025 5092 2475
2400 4900 2159 2125 5292 2575
2500 5100 2259 2225 5492 2675
2600 5300 2359 2325 5692 2775
2700 5500 2459 2425 5892 2875
2800 5700 2559 2525 6092 2975
2900 5900 2659 2625 6292 3075
3000 6100 2759 2725 6492 3175
fig. 5

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CI
85
Lt
Vp
B
ENGLISH
Motor Control
board
Power feeder Transmission
pulley
A100 COMPACT Left Opening Single Leaf
Lt = Vp X 2 + 100
B = Securing distance of carriages on sliding leaf
C = Motor position dimension
D = Transmission belt length
I =
Between centres distance: motor/transmission unit
Lt = Cross beam length
Vp = Transit space
100 = mm of overlap between leaves (see par.1.1B)
Vp Lt B C D I
700 1500 459 425 1892 875
800 1700 559 525 2092 975
900 1900 659 625 2292 1075
1000 2100 759 725 2492 1175
1100 2300 859 825 2692 1275
1200 2500 959 925 2892 1375
1300 2700 1059 1025 3092 1475
1400 2900 1159 1125 3292 1575
1500 3100 1259 1225 3492 1675
1600 3300 1359 1325 3692 1775
1700 3500 1459 1425 3892 1875
1800 3700 1559 1525 4092 1975
1900 3900 1659 1625 4292 2075
2000 4100 1759 1725 4492 2175
2100 4300 1859 1825 4692 2275
2200 4500 1959 1925 4892 2375
2300 4700 2059 2025 5092 2475
2400 4900 2159 2125 5292 2575
2500 5100 2259 2225 5492 2675
2600 5300 2359 2325 5692 2775
2700 5500 2459 2425 5892 2875
2800 5700 2559 2525 6092 2975
2900 5900 2659 2625 6292 3075
3000 6100 2759 2725 6492 3175
fig. 6

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85
Lt
Vp
B
85
3131
B
ENGLISH
A100 COMPACT Double Leaf
Lt = Vp X 2 + 100
B = Securing distance of carriages on sliding leaf
C = Motor position dimension
D = Transmission belt length
I = Between centres distance: motor/transmission unit
Lt = Cross beam length
Vp = Transit space
100 = mm of overlap between leaves (see par.1.1B)
Vp Lt B C D I
800 1700 210 205 2742 1300
900 1900 260 255 2942 1400
1000 2100 310 305 3142 1500
1100 2300 360 355 3342 1600
1200 2500 410 405 3542 1700
1300 2700 460 455 3742 1800
1400 2900 510 505 3942 1900
1500 3100 560 555 4142 2000
1600 3300 610 605 4342 2100
1700 3500 660 655 4542 2200
1800 3700 710 705 4742 2300
1900 3900 760 755 4942 2400
2000 4100 810 805 5142 2500
2100 4300 860 855 5342 2600
2200 4500 910 905 5542 2700
2300 4700 960 955 5742 2800
2400 4900 1010 1005 5942 2900
2500 5100 1060 1055 6142 3000
2600 5300 1110 1105 6342 3100
2700 5500 1160 1155 6542 3200
2800 5700 1210 1205 6742 3300
2900 5900 1260 1255 6942 3400
3000 6100 1310 1305 7142 3500
Motor Control
board
Power feeder Transmission
pulley
fig. 7

10
200200
37,5 37,5 37,5
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38
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1A PREPARING THE SUPPORT PROFILE
The support profile is used to secure the automated system to a
load bearing structure in metal or masonry , free of any significant
deformation.
Position the cross beam on the floor, withdraw the ‘parachute’
cables from the housing (Fig. 26 ref.), and remove the housing.
If necessary, remove from the profile also those components (e.g.
motor, carriages, transmission pulley) which could hamper you
while securing to the wall, loosening the nuts from the plates.
To then position the removed parts, refer to figures 5-6-7.
A. INSTALLATION OF ASSEMBLED AUTOMATED SYSTEM
1.1A SUPPORT PROFILE - SECURING ON WALL
Define the exact height position of the support profile, considering
the dimensions of fig.3 and - for doors with glass leaves - in
fig.4.
The cross beam must be fastened parallel to the
floor.
Initially fix the support profile on a vertical slot at one end, and on a
horizontal slot at the other end (using M8 screws and appropriate
expansion plugs which are not supplied) and level parallel to the
floor. Fasten centrally, lifting the support profile with force to align
the three securing points. Carry out the remaining fastenings.
2A PREPARING THE LEAVES
Prepare the leaves as described below.
1. Secure to the leaf, the leaf fitting profile cut to the same
length, and secure it with adequate screws on the upper
part (fig. 9).
2. Position two carriages on each leaf, using the supplied plates
and screws as shown in Fig. 10.
3. Secure the carriages on the leaf, using the dimensions in
figure 7 for the double leaf, and fig. 5-6 for the single leaf.
Tighten the carriage securing screws.
4. Cut the lower guide profile to the same length as the leaf and
secure with adequate screws on the lower part (fig.11).
5. If specified, insert the brush in the seat of the sliding profile
Fig. 11 ref. .
fig. 8
fig. 9
fig. 11
fig. 10

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ENGLISH
The carriages allow leaf height adjustment of ± 7.5 mm.
Adjustment procedure:
• Slightly loosen the two cylinder head screws - fig.15 ref..
• Turn the screw (fig.16) clockwise to raise the leaves or anti-clockwise
to lower them.
• Tighten the two cylinder head screws you had loosened
4.1A LEAF HEIGHT ADJUSTMENT
4A ADJUSTING THE LEAVES
When you have prepared the leaves, install them on the support
profile.
The carriages have two sliding wheels (Fig.15 ref. ) and a
counter-thrust wheel (Fig.15 ref. )
Two slots are provided on the base of the carriages. These slots
enable leaf depth adjustment (Fig.15 ref. )
4.2A LEAF DEPTH ADJUSTMENT
To adjust the depth of the leaves, loosen the screws as shown in
Fig. 17.
Move the leaf on the carriage slot as you require and tighten the
screws.
Make sure that the leaves are parallel with respect
to the support profile.
3A INSTALLING THE LOWER SLIDING BLOCKS
The lower sliding blocks are designed for securing to a wall (or
fixed leaf) or to the floor.
Assemble the sliding blocks, referring to the dimensions in figures
12 and 13.
On-wall securing (or on fixed leaf):
• Secure the sliding blocks as shown in Fig. 14 ref., using
adequate screws.
Securing on the floor
• Directly secure the sliding block to the floor, as shown in Fig. 14
ref. , using adequate expansion plugs and screws.
fig. 14
fig. 13
fig. 12
fig. 15 fig. 17
fig. 16

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4.3A ADJUSTING THE COUNTER-THRUST WHEEL
The carriages have a counter-thrust wheel which prevents them
from coming out of their seat.
The wheel must be adjusted so that it does not press on
the support profile, to thus avoid increased friction.
Counter-thrust wheel adjustment procedure:
• Loosen the two cylindrical screws (Fig.18 ref.).
• Adjust the height of the wheel support, making it come as
close as possible to the main profile without touching it (Fig.18
ref.).
• When you have adjusted the wheel’s height, tighten the two
cylindrical screws (Fig. 18 ref. ).
If necessary, use a shim of about 0.5 mm, placing it between the
wheel and the main profile, removing it when you have finished
the adjustment.
Move the leaves by hand and check if the counter-thrust wheel
is free to move without grazing.
6 REGOLAZIONE ARRESTI MECCANICI5A ADJUSTING THE OPENING MECHANICAL STOPS
The automatic door is supplied with the opening mechanical
stops installed on the support profile. As the leaves open, make
sure that the carriages come into contact with the mechanical
stops. If adjustments are required, proceed as follow:
• Loosen the securing screws of the mechanical stops (Fig. 19
ref. ) and take them to the ends of the support profile.
• Take the leaf or leaves into opening position (fig. 20), take
the mechanical stop near to the carriage until the two parts
touch and tighten the lock nut (Fig.20 ref. ).
fig. 18
fig. 20
fig. 19

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6A ADJUSTING THE CLOSING MECHANICAL STOPS
(DOUBLE LEAF)
The automatic door is supplied with the closing mechanical stops
installed on the mid-point of the support profile. If the door centre
requires adjustment, proceed as follows:
• Check if the mechanical stops are at the centre of the
profile.
• Take the leaf or leaves into the closing position.
• Loosen the securing screws of the carriages (Fig.21 ref.).
• Take the carriage close to the contact point until the two
touch.
• Re-tighten the carriage securing screws.
6.1A ADJUSTING THE CLOSING MECHANICAL STOPS (SINGLE
LEAF)
The automatic door is supplied with the closing mechanical
stops installed on the support profile. As the leaves close, make
sure that the carriages come into contact with the mechanical
stops. If adjustments are necessary, proceed as indicated for the
opening mechanical stops (chap 5A).
fig. 21

14
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


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7A ADJUSTING THE BELT FASTENING ON CARRIAGES
The automated system is supplied with the belt fastened to the
carriages by the fastening fittings (Fig. 22 ref. ) It is usually
unnecessary to modify this fastening, but, if it is necessary to
adjust finely, proceed as follows:
• Take the automated system into closing position.
• Turn the two pairs of screws (Fig. 22 ref. and ) of each
carriage to obtain the required adjustment.
• Tighten the screws (Fig. 22 ref. and ) .
• Check if the closing contact point between the two leaves
corresponds to the support profile mid-point and if the leaves
are able to open and close completely.
Transit space
Transit space Transit space
LH opening single leaf RH opening single leaf
fig. 22

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 
ENGLISH
8A ADJUSTING BELT TENSION
Make sure that the belt is not too loose or too taut.
Belt tensioning procedure:
• Loosen the nut (Fig. 23 ref. ).
• Turn the screw and bolt (Fig. 23 ref. ) to tighten or loosen
the belt.
• After controlling tension, tighten the nut (Fig. 23 ref. )
Check if the parachute cables are present, and, if necessary,
secure them on the two ends of the support profile, housing the
bigger end of the cable in the seats (Fig. 24 ref. ).
Check if the three anti-vibration spacers (Fig. 24 ref. ) are
present, and, if necessary, insert them on the outer edge of the
support profile, positioning them at the ends and centrally (for
profiles of over 3 meters).
9A INSTALLING THE PARACHUTE AND THE SPACERS
10A INSTALLING THE SIDE PANELS
Fit the side panels as shown in Fig. 25. ref.. The figure shows the
installation of the right hand side panel - proceed in the same
way for the left panel.
If you do not wish to install the side panels, install 3 brackets to
secure the housings - two at the sides and one in the centre (for
profiles of over 3 meters) as shown in Fig. 25 ref. .
fig. 23
fig. 24
fig. 25

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ENGLISH
11A INSTALLING THE CLOSING HOUSING
• Lay the closing housing on the spacers you had previously
mounted, as shown in Fig. 26 or .
• To keep the housing open, lift it (Fig. 26 ref. ) and push it
(Fig.26 ref. ) toward the profile until the metal protrusion fits
in the profile seat.
• Secure the parachute cables in the appropriate seats (Fig. 26
ref. )
• The closing housing is locked in line with the two side panels
or the securing brackets (Fig. 26 ref. )
• The closing housing is pre-marked to adapt it to different leaf
thickness values. Eliminate excess profile by cutting at the
points indicated in fig. 26 ref. .
If you are using the internal release, in order to close
the housing correctly, drill a hole near the release
knob as shown in paragraph 16B.
fig. 26

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A

ENGLISH
12A MOTOR LOCK
The motor locking device guarantees that the leaves are locked
when closed. If requested when ordering, the motor locking
device is supplied pre-installed on the support profile of the
automated system and includes the knob operated internal
release system.
Adjustment procedure for the motor locking device:
• Close the leaves.
• Manually push the lever (fig. 27 ref. ) toward the motor shaft,
checking correct coupling as shown in fig. 27, ref.A).
• Move the lever (fig.27 ref.) vertically and look for any play
between the motor shaft and motor lock coupling.
If there is no play, proceed as follows:
•Loosen the two screws (fig. 28 ref.) which connect the belt fit-
ting to the drive carriage (on both carriages for double leaves).
•Gently move the belt coupling horizontally, until the lever moves
freely; tighten the screws you had loosened.
If installing later on, refer to chapter 13B. For programming, consult
the part of these instructions referring to the control board.
Belt
anti-lifting
plate
fig. 28
fig. 27

18
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230/115
ENGLISH
13A START-UP OF THE AUTOMATED SYSTEM
• Manually check correct sliding of the leaves and of all the
moving elements.
• Carry out/check the electrical connections on the control
board of the power cables coming from the power supply
unit, from the motor, and from all accessories, consulting the
instructions of the control board.
• Use the raceways - suitably positioned (Fig. 29 ref.and )
- to route the cables inside the support profile, thus preventing
them from coming into contact with moving parts.
• Set motor rotation direction according to type of door (refer
to the control board instructions).
• Connect the 115V/230V~ power plug in the specific
connector of the power supply unit (Fig. 29 ref. ).
Check if the switch in fig. 29 ref.is correctly posi-
tioned (230V~/115V~).
• Check the efficiency of all installed accessories, especially
photocells and sensors.
Fuse
5x20 T2,5A/250V
fig. 29