IMER MIX 60 P User manual

Mace T. Coleman Jr.
President, Imer U.S.A. Inc.
207 Lawrence Avenue
So. San Fracisco, CA 94080
Tel [phone]
Fax [phone]
At IMER U.S.A we continually search for ways to better serve our customers.Should you have an idea or
thought to share with us regarding this product we would apppreciate hearing from you. Our motto is Tools and
Services for the 21st Century. We look forward to delivering the goods.
Thank you again for your purchase,
02/2002
P.N. 3210431
1193981 (115V-60Hz)

2
IMER U.S.A. Inc.
MIX 60
Dear Customer, Congratulations on your choice of purchase: IMER
mixers are universal machines for MIX series: the MIX series mixers
are ideal for mixing dry or wet fine particle material (gypsum, cement,
ceramic tile adhesives, plaster, epoxy resin or proprietary mixed
products).
WORKING IN SAFETY
To work in complete safety, read the following instructions
carefully.
- This OPERATIONAND MAINTENANCE manual must be kept on
site by the person in charge, e.g. the SITE FOREMAN, and must
always be available for consultation.
- The manual is to be considered integral part of the machine and
must be kept for future reference (EN 292/2) until the machine is
disposed of. If the manual is damaged or lost, a replacement may be
requested from the saw manufacturer.
- The manual contains important information regarding site
preparation, machine use, maintenance procedures, and requests
for spare parts. Nevertheless, the installer and the operator must
both have adequate experience and knowledge of the machine prior
to use.
- To guarantee complete safety of the operator, safe operation and
long life of equipment, follow the instructions in this manual carefully,
and observe all safetystandards currentlyin force for the prevention
of accidents at work (use of safety footwear and gloves in accordance
with S.I. N°3073 of 30/11/92).
Pay special attention to warnings bearing the following symbol:
-
MAKE SURE THAT SIGNS ARE LEGIBLE.
- It is strictly forbidden to carry out any form of modification to
the steel structure or working parts of the machine.
- IMER INTERNATIONAL declines all responsibility for non-
compliance with laws and standards governing the use of this
equipment, in particular; improper use, defective power supply, lack
of maintenance, unauthorised modifications, and partial or total failure
to observe the instructions contained in this manual.
1. TECHNICAL SPECIFICATIONS
2. DESIGN STANDARDS
The MIX 60 mixer has been designed andconstructed in accordance
with the following standards:
I.E.C.34.4; EN 60204-1; EN 392 (91/368
CEE).
3. NOISE EMISSION LEVEL
Operator exposure to sound emission levels (continuous sound
pressure levels equal to “A” weighting): the MIX 60 mixer noise level
during operation is measured at 65 dB(A).
4. OPERATION SAFETY
- The Imer MIX 60 cement mixer may only be used when fitted with
all required safetydevices which must be in perfect working condition.
- Keep well clear of the mixing tank during operation.
- Never connect MIX 60 to defective power lines.
- Make electrical connections on the construction site where they
will not be subject to damage.
- Lay power cables where they are not subject to risk of damage or
penetration ofwater into connectors. Onlyuse connectors electrically
protected against water sprays.
- Never connect the mixer to makeshift mains connections. If
necessary, consult qualified personnel.
- Repairs to electrical installations must only be carried out by qualified
technicians. Donot operate the mixer during maintenance or repairs.
- Observe all accident prevention and safety standards in the work
area.
5. ELECTRICAL SAFETY
The IMER MIX 60 is designed in compliance with EN 60204-1
standards and features water spray protection (IP54) and overload
protection.
Connect the MIXER to a suitable earthing plant on the site by means
of the relative earthing screw and a wire braid (or cable) with a
minimum size of 16 mm² (see fig.2).
The mixer is also fitted with a safety system comprising a limit switch
which shuts off machine operation whenever the reduction unit
support is lifted.
To reset, press the on/off pushbutton located in the electrical cabinet.
6. ASSEMBLY
- Position the frame and handle as shown in fig.3.
- Insert the link pin and the cotter pin and tighten.
- Insert the tank in the circular housing, ensuring that thefour handles
fit onto the steel brackets. to prevent tank rotation during operation.
- Fit the safety grid, blade cover and screw the blade fully down
(fig.4).
7. TRANSPORT
- Warning: Always unplug the mixer from the power supply
before handling.
- MIX 60 is easily transported; use the handle indicated in fig.5 for
manual transport of the mixer.
- Never use the power cable to pull the machine.
- Never pull the power cable to unplug the machine.
8. INSTALLATION
- Remove the machine from the packaging.
- Install the mixer on level and solid ground
- Do not tilt the mixer during operation.
- When transporting the machine ensure that there are no obstacles
which may impair stability.
9. ELECTRICAL CONNECTION
- Ensure that mains voltage and cable sizes correspond to
specifications.
- MIX 60 is fitted with an ac motor which must be connected to a 115
V power supplywith a cable fitted with suitable wear-resistant, anti-
crushing and weatherproof sheathing.
Cable length must not exceed 50 m.
- MIX 60 must only be used when fitted with all required safety
devices, which must be in perfect working condition.
1. HANDLE
2. SAFETY GRID
3. FRAME
4. REDUCTION UNIT SUPPORT
5. BLADE ASSEMBLY
6. TANK HOUSING
7. GEARMOTOR
8. LEGS
9. TANK
10. LIMIT SWITCH
11. DATA PLATE
12. TANK BRACKET
13. WHEEL
14. ELECTRICAL PANEL
Fig.1
Drum capacity l 56
Drum diameter mm 580
Paddle rpm n° 55
Machine weight Kg 30
Machine weight with packing kg 32
Packing dimensions mm 620x585x455
Wheel dimensions mm Ø100x20
Motor rating Kw 0.55
Paddle rotation direction clockwise
Absorbed current A 9.2
Voltage Volts 115
Frequency Hz 60

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IMER U.S.A. Inc.
MIX 60
- Lay power cables where they are not subject to risk of damage or
penetration of water into the connectors.
- Only use connectors electrically protected against water sprays.
Do not stand the machine on the power cable.
- Never use the mixer with a makeshift power connection.
-The electrical connection must be carried out by a qualified
technician.
- Ensure that the cable is securely clamped inside the plug and socket.
- Observe all accident prevention and safety standards in the work
area.
- During mixer operation, do not insert tools or other objects in the tank to
avoid damage to the mixer or operator safety hazard.
10. START-UP
Press “ON” to start the mixer.
If the mixer blades do not rotate the overload cutout switch trips to shut
down the machine. Press “ON” to resume operation.
11. OPERATION
- Ensure that the power cable is fitted with a residual current circuit
breaker upline of the machine.
- Make sure that all other persons keep clear of the mixer during operation.
- Do not use the mixer in areas subject to the risk of fire.
- Switch the mixer off before leaving it unattended.
- Make sure that the mixer is completely immobile before handling or
installation.
- Make sure that the mains voltage corresponds with the indications on
the mixer data plate.
- Make sure that the mixer blades rotate clockwise.
- Make sure that no clothing comes into contact with mixing blades.
- Warning: Never start the mixer without the safety grid fitted; the
cover is a safety device and must be fitted to avoid direct contact
with the mixer blades.
11.1 APPLICATIONS
11.1.1 ADHESIVES FOR CERAMIC TILES, FLOORING AND
WALL CLADDING
Pour in the quantity of wateras required for the relative product, considering
that the maximum mixer capacity 50 kg of adhesive.
Start the machine and during operation, pour the powder directly over the
plastic cover to obtain a smooth mixture.
Warning: when mixing large quantities, pour the product into the
tank gradually.
11.1.2 PAINT
Pour in the required amount of paint and water.
The use of acid, solvents, and other aggressive chemical products
is strictly prohibited.
11.1.3 CEMENT
Mix 60 can also mix mortar, cement, or lime provided that a fine particle
size is used.
Warning: Avoid excessive stiffening of the mixture due to the addition
of too much cement, lime or other water absorbing products.
12. EMERGENCY STOP
- In an emergency, press the emergency pushbutton and unplug the
mixer.
- The electric motor is protected from thermal overload; if the motor
overheats the mixer is shut down automatically.Allow the motor to
cool before resuming operation.
13. CLEANING
After each work shift and before prolonged periods of disuse, clean the
tank interior and exterior thoroughly.
- Always unplug the mixer from the mains before cleaning (also when
using brushes, cloths or scrapers etc.).
- Never operate the mixer during cleaning operations.
- When using water jets for cleaning, never direct the water at the mixer
drive unit.
14. MAINTENANCE
Warning: Always switch off the mixer and unplug from the power
supply before carrying out maintenance.
- Repairs to the electrical installation must be carried out exclusively by
qualified personnel. Replacement parts must be original IMER spare parts
and must not be modified in any way. The IMER MIX 60 is designed for
minimum maintenance requirements. However, we recommendchanging
the reduction unit oil after 3000 hours continuous duty with SAE 40 oil.
Check that the socket/plug contacts are clean. If oxidised, clean
immediately.
- Used oil is considered a special waste product and must be
disposed of in accordance with the law.
- Always ensure that signs and warning notices on the machine are
clearly legible.
14. TROUBLESHOOTING
PROBLEM CAUSE REMEDY
The motor does not
start when switched on
No power on power
cable
Check power cables
Plug not inserted
correctly in socket
Ensure correct
connection
Faulty power cable to
electrical panel
Change power cable
Loose wire in
electrical panel
Reconnect wire
Loose wire in motor
terminal board
Reconnect wire
Faulty main switch Replace switch
Residual current
circuit breaker tripped
Reset switch. If it does
not reset, refer to a
qualified electrician to
check the electrical
system to ensure
complete safety.
The motor does not
stop when the safety
grid is lifted
Faulty limit switch Replace limit switch
Motor starts with
difficulty
Mixture is too stiff Reduce mixture
quantity or dilute and
try again.

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IMER U.S.A. Inc.
MIX 60
WIRING DIAGRAMS
S1 SWITCH
S2 FINECORSA COPERCHIO
F1 SONDA TERMICA MOTORE
C1 CONDENSATORE
X1 CONNETTORE MOTORE
PE CONDUTTORE LINEA DI PROTEZIONE
N CONDUTTORE LINEA NEUTRO
L1 CONDUTTORE LINEA FASE
AM AVVOLGIMENTO MOTORE MARCIA
AA AVVOLGIMENTO MOTORE AVVIAMENTO
K1 RELÉ
(115V - 60Hz)
Fig.4 Fig.5
Fig.3
Fig.2
EARTH SCREW
EARTH CABLE