Insportline IN 16147 User manual

USER MANUAL –EN
IN 16147 Elliptical Trainer inSPORTline Airgym

2
CONTENTS
SAFETY PRECAUTIONS........................................................................................................................ 3
HARDWARE LIST................................................................................................................................... 4
TOOLS................................................................................................................................................. 4
PARTS LIST............................................................................................................................................ 5
EXPLODED DRAWING........................................................................................................................... 7
ASSEMBLY INSTRUCTIONS................................................................................................................. 8
1. FRONT AND REAR STABILIZER............................................................................................... 8
2. LEFT/RIGHT HANDRAIL AND FOOT BARS.............................................................................. 8
3. RIGHT/LEFT HANDLEBAR ARM................................................................................................ 9
4. HANDLEBAR SUPPORT FRAME, HAND PULSE HANDLEBAR, COMPUTER ..................... 10
5. COMPUTER AND DUMBBELL RACK...................................................................................... 10
COMPUTER.......................................................................................................................................... 11
BATTERY INSTALLATION................................................................................................................ 11
FUNCTIONS...................................................................................................................................... 12
MAINTENANCE .................................................................................................................................... 12
TROUBLESHOOTING .......................................................................................................................... 12
EXERCISE INSTRUCTIONS ................................................................................................................ 13
WARM-UP PHASE ............................................................................................................................ 13
AEROBIC PHASE.............................................................................................................................. 14
COOL-DOWN PHASE....................................................................................................................... 14
TERMS AND CONDITIONS OF WARRANTY, WARRANTY CLAIMS................................................. 14

3
SAFETY PRECAUTIONS
•Read this manual carefully before first using and retain it for future reference. Pictures may
from product specification.
•Observe all instructions and warnings for higher safety. Use it only for intended purpose.
•Warm up your muscles before each exercising to avoid an injury.
•Don’t do any improper modification. For repairing contact an authorized service.
•Regularly check all screws and bolts if they are well tightened. Regularly check this device for
damage or wearing. Never use damaged or worn product.
•Keep it away from children and pets. It is not a toy. Intended only for adults.
•Assembly should be done only by an adult person.
•Wear only appropriate sports clothes and shoes for exercising. Avoid too loose clothes that
can be easily caught in.
•Put it only on a flat, clean and solid surface. Keep a clearance of at least 0.6 m around this
device for higher safety.
•Be careful when getting on or off this device. First hold the handlebars and pull pedals at your
side to the lowest position. Step on the pedal and stride over the main frame. Thereafter step
on the other pedal. During a workout, hold the handlebars by hands and let the pedals running
smoothly while pushing or pulling handlebars. Let it run with cooperation of hands and feet.
After finishing the workout, put one pedal to the lowest position and leave your foot on the
higher pedal first after another.
•Don’t use it outdoors.
•Only one person may use it at time. No adjustable part can protrude and obstruct user
movements.
•Other people should keep sufficient distance while the device is used.
•Consult your health state with your physician before starting some workout program. It is
especially necessary if you are older than 35 years or if you suffer from some problems.
Observe reactions of your body. If you feel faintly or if you remark another complication, stop
using. Don’t overstretch yourself and exercise reasonably to avoid injury.
•Flywheel weight: 2.5 kg
•Weight limit: 110 kg
•Category: HC (according to EN957 norm) suitable for home using
•WARNING! The heart rate frequency monitoring may not be completely accurate.
Overexertion during training can lead to a serious injury or even death. If you start to feel faint,
stop the exercise immediately.

4
HARDWARE LIST
Picture
Description
Qty.
#54 Bolt for left crank 16x89xL23
1
#56 Spring washer ø20*ø13*2.0
1
#55 Wave washer ø28*ø17*0.3
1
#57 Nylon nut for left crank ½”
1
#65 Bolt for right crank 16x89xL23
1
#56 Spring washer ø20*ø13*2.0
1
#55 Wave washer ø28*ø17*0.3
1
#64 Nylon nut for right crank ½”
1
#3 Bolt M10x57
4
#4 Big curve washer ø10*ø25*2.0
4
#5 Cap nut M10 S17
4
#74 Bolt M8x38
4
#75 Big arc washer ø8*ø20*2.0
4
#76 Cap nut M8
4
#59 Screw M10x45
4
#31 Hex. Locknut M10
4
#82 Screw M8*35
2
#75 Big arc washer ø8*ø20*2.0
2
#76 Cap nut M8
2
#61 Cap S16
4
TOOLS
Picture
Description
Qty.
Allen wrench S8
1
Allen wrench S6
1
Allen wrench S6
1
Multi hex tool S10-13-17-19
1

5
PARTS LIST
No.
Description
Qty.
1
Rear stabilizer end cap
2
2
Rear stabilizer
1
3
Bolt M10x57
4
4
Big curve washer ø10xø25x2.0
4
5
Cap nut M10 S17
4
6
Phillips sel-tapping screw ST4.2x20
6
7
Screw ST4.2x25
6
8
Cover cap ø40x ø25x10
2
9
Left cover
1
10
Right cover
1
11
End cap ø25x1.5
4
12
Main frame
1
13
Sensor L900 mm
1
14
Phillips self-tapping screw ST4.8x20
1
15
Crank nut 7/8”
1
16
Washer ø34.5xø23x2.5
1
17
Slotted bearing nut 7/8”
1
18
Bearing
2
19
Bearing cap
2
20
Notched bearing nut 15/16”
1
21
Washer ø40xø24x3.0
1
22
Chain pulley with crank
1
23
Plastic bolt ø8x32
2
24
Magnet
1
25
Chain
1
26
Front stabilizer end cap
2
27
Front stabilizer
1
28
Bolt M6x45
2
29
Transport wheel ø23xø6x32
2
30
Hex. locknut M6
2
31
Hex locknut M10
6
32
Tension control knob
1
33
Screw M5x15
1
34
Pullback spring
1
35
Belt
1
36
Powder metal bushing ø24.5xø16x14
10

6
37
Plug ø12.1
1
38
Tension knob wire
1
39
Left handlebar
1
40
Foam grip ø24xø34x280
2
41
End cap ø25
2
42
Right handlebar
1
43
Computer
1
44
Nut M10x1.0 S15
2
45
Eyebolt M6x33
2
46
U Bracket
2
47
Nut M6
2
48
Nut M10x1*B5 S17
1
49
Bushing ø16xø10x20
1
50
Fan wheel axle
1
51
Fan wheel
1
52
Nut M10x1*B5 S17
1
53
Foot bar
2
54
Bolt for right crank ø16x89xL23
1
55
Wave washer ø28x ø17x0.3
4
56
Spring washer ø20x ø13x0.2
2
57
Nylon nut for right crank ½”
1
58
End cap 30*30*1.5
2
59
Bolt M10x45
4
60
Foot pedal
2
61
Cap S16
4
62
Bolt M10x55
2
63
Powder metal bushing ø14x ø10x10
4
64
Nylon nut for right crank ½”
1
65
Bolt for right crank ø16x89xL23
1
66
End cap ø32
2
67
Left handrail
1
68
Right handrail
1
69
Handrail arm plastic bushing ø28.5x ø25.4x84
2
70
Bolt M10x18
2
71
Spring washer ø10x ø18x3.0
2
72
D washer ø28xø16x5.0
2
73
Rotation rod ø16x396
1
74
Bolt M8x38
8

7
75
Big arc washer ø8xø20x2.0
6
76
Cap nut M8
6
77
Spring washer ø8
4
78
Washer ø8
4
79
End cap 30*20*2.0
2
80
Extension wire L650 mm
1
81
Handlebar support frame
1
82
Screw M8*35
2
83
Form grip ø24xø30x240
2
84
Hand pulse
2
85
Phillips self-tapping screw ST4.2x20
2
86
End cap ø25x1.5
2
87
Hand pulse handlebar
1
88
Screw M5x10
4
89
Dumbbell rack
2
90
Screw M6*15
4
91
Dumbbell (3 pounds)
2
92
Dumbbell (2 pounds)
2
EXPLODED DRAWING

8
ASSEMBLY INSTRUCTIONS
1. FRONT AND REAR STABILIZER
•Place the front stabilizer (27) to the front part of the main frame (12). Bolt holes should align.
•Attach the front stabilizer (27) to the front curve of the main frame (12) using two cap nuts M10
(5), two curve washers ø10x2.0x ø25 (4) and two bolts M10x57 (3).
•Tighten all nuts with included multi hex tool.
•Place the rear stabilizer (2) onto the rear part of the main frame (12). Bolt holes should align.
•Attach the rear stabilizer (2) onto the rear curve of the main frame (12) using two cap nuts
M10 (5), two curve washers ø10x2.0xø25 (4) and two bolts M10x57 (3).
•Tighten all nuts with included multi hex tool.
2. LEFT/RIGHT HANDRAIL AND FOOT BARS
•Place the rotation rod (73) into the hole of the main frame (12).
•Slide the left and right handrail (67,68) onto the rotation rod (73) and secure them with two
bolts M10x18 (70), two spring washers ø18xø10x3 (71), two D washers ø28xø16 (72), two
wave washers ø28xø17x0.3 (55).
•Tighten all bolts with two Allen wrenches (6 mm) that included.
•Attach the left foot bar (53) onto the left crank (21) using one bolt ø16xø89xL23 (54), one
wave washer ø28xø17x0.3 (55), one spring washer ø20xø13x2 (56) and one nylon nut (57)
for left crank.
•Tighten all bolts and nuts using one 8-mm Allen wrench and the multi hex tool, that provided.
Turn anti-clockwise to secure it.
•Follow the same procedure to attach the right foot bar (53) to the right crank (21).
•The right foot bar (53) is attached by using bolt (65), wave washer ø28xø17x0.3 (55), one
spring washer ø20xø13x2 (56) and one nylon nut (64). Turn clockwise to tighten it.
NOTE: Bolt (65) for the right crank is marked with “R” and bolt for left crank is marked with “L”.
•Install four nut caps S16 (61) onto bolts M10x55 (62) and hex locknut M10 (31) on both foot
bars (53).
•Attach the left foot pedal (60) to the left foot bar (53) with two bolts M10x45 (59) and nylon
nuts M10 (31). Tighten all nuts with the included multi hex tool.
•Follow the same procedure to attach the right foot pedal (60) to the right foot bar (53).

9
3. RIGHT/LEFT HANDLEBAR ARM
•Insert the left handlebar arm (39) into the handrail arm plastic bushing on the tube of the left
handrail (67). Secure it with two bolts (74), two cap nuts (76) and two big curve washers (75).
•Follow the same steps to attach the right handlebar arm (42) to the handrail arm plastic
bushing on the tube of the right handrail (68).

10
4. HANDLEBAR SUPPORT FRAME, HAND PULSE HANDLEBAR,
COMPUTER
•Remove four bolts M8x38 (74), four spring washers ø8 (77) and four washers (78) from the
main frame (12).
•Attach the middle handlebar support frame (81) onto the main frame (12) with four bolts
M8x38 (74), four spring washers ø8 (77) and four washers ø8 (78). Use the S6 Allen wrench
with the Phillips screwdriver and tighten the bolts properly.
•Connect the sensor wires (80) that come from the middle handlebar support frame to the
sensor wire (13) that comes out from the main frame.
•Put the cable end of resistance cable of the tension control knob (32) into the spring hook
tension cable (38) as shown in drawing 1. Pull the resistance cable of the tension control knob
(32) up and force it into the gap of the metal bracket tension cable (38) as shown in drawing 2.
•Attach the tension control knob (32) onto the hand pulse handlebar support frame (81) with
one screw M5x15 (33). Use the screwdriver and tighten both screws M5x15 (33) until they are
firm.
•Attach the middle handlebar (87) onto the top end of the middle handlebar support frame (81)
using two screws M8x35 (82), big arc washer ø8x ø20x2.0 (75) and two cap nuts M8 (76).
Use the flat wrench and tighten the cap nuts properly.
5. COMPUTER AND DUMBBELL RACK
•Connect the sensor wire (80) and hand pulse wire (84) to the wire that comes from the
computer (43).
•Remove four screws (88) from the back of the computer (43) and then attach the computer
(43) to the plate of the middle handlebar using four screws (88) that have been removed.
•Remove four M6*15 screws (90) from the middle handlebar support frame (81) and attach two
dumbbell racks (89) onto the middle handlebar support frame (81) with four screws M6*15
(90). Use the screwdriver and tighten both screws M6x15 (90) properly. Finally place the
dumbbells (2 and 3 pounds, 92/91) onto the dumbbell rack (89).