Koden KDS-8000BB User manual

KDS-8000BB Revision History
0092680002-02 i
KDS-8000BB Installation Manual
Doc No: 0092680002
Document Revision History
No.
Doc. No-Rev. No.
Revised Date
(Y/M/D)
Revised Content
0
0092680002-00
2018/01/17
First edition
1
0092680002-01
2018/02/01
System Configuration,
Configuration of Equipment, Chapter 1
2
0092680002-02
2018/07/25
External View, Chapter 1, Chapter 2
3
4
5
6
7
8
9
10
Document No. Revised Version Norm
When part of the document needs to be revised, the document has advanced revision number.
The document No. is indicated at the lower right side on the cover and at the left or right side of the
footer region of each page.
© 2018 Koden Electronics Co., Ltd. All rights reserved.
No part of this publication may be reproduced, transmitted, translated in any form by any means
without the written permission of Koden Electronics Co., Ltd. The technical descriptions contained in
this publication are subject to change without notice. Koden assumes no responsibility for any errors,
incidentals or consequential damages caused by misinterpretation of the descriptions contained in this
publication.

Important Notice KDS-8000BB
ii 0092680002-02
Important Notice
•For copy and transcription of this Installation Manual (hereinafter referred to as this
manual), permission from Koden is needed. Koden prohibits the un-authorized copy and
transcription of this manual.
•If this manual is lost or damaged, consult a dealer of Koden or Koden.
•The specification of the products and the contents in this manual are subject to change
without notice.
•The contents displayed on the menu of product may be different from the expression of this
manual. The fonts and shapes of the keys and menus in the illustration may differ from the
actual ones, and some parts may be omitted.
•Koden is not liable for damages and troubles arisen from misunderstanding of the contents
in this manual.
•Koden is not liable for any damages caused by earthquake, lightning, wind and flood
damage and fire for which Koden is not responsible, and actions by third parties, other
accidents, customer’s unintended error/abuse and the use under other abnormal
conditions.
•Koden is not liable for damages of accompaniment (change/loss of memorized content,
loss of business profit, stop of business) arisen from use or failure of our products.
•If the stored data are changed or lost, irrespective of causes of troubles and damages,
Koden is not liable for them.
•Koden is not liable for any damages arisen from malfunction caused by combination of
software and connected equipment in which Koden is not engaged.

KDS-8000BB For Your Safe Operation
0092680002-02 iii
For Your Safe Operation
Symbol used in this Installation Manual
The following pictograms are used in this manual. The meaning of each symbols shall be well
understood and the maintenance and inspection shall be carried out.
Symbol
Meaning
Mark for warning
This symbol denotes that there is a risk of death or serious injury when
not dealing with it correctly.
Mark for danger of high voltage
This symbol denotes that there is a risk of death or serious injury caused
by electric shock when not dealing with it correctly.
Mark for caution
This symbol denotes that there is a risk of slight injury or damage of
device when not dealing with it correctly.
Mark for prohibition
This symbol denotes prohibition of the specified conduct. Description of
the prohibition is displayed near the mark.
Caution items on equipment
Be careful of high voltage inside
A high voltage, which may risk your life, is used. This high voltage
remains in the circuit after you have powered off switch. To prevent
touching the high voltage circuit inadvertently, the hard cover is
provided to the high voltage circuit and the high voltage caution label is
affixed. Ensure to power off switch for your safety and discharge the
electricity remaining in the capacity before starting to check. An
engineer authorized by our company should inspect and maintain.
Be sure to power off in the boat
If the power switch is inadvertently powered on during work, you will be
electrified. To prevent such accident from occurring, ensure to power off
in the boat and the power of equipment. Furthermore, it is safer to hang
the caution tag described as [Under Work] near the power switch of
equipment.
Be careful of dust
Inhaling dust may cause A respiratory disease. When cleaning the
inside of equipment, be careful not to inhale dust. Wearing a safety
mask is recommended.
Warning
Warning
Caution
Warning

For Your Safe Operation KDS-8000BB
iv 0092680002-02
Caution on location of equipment
Do not install the equipment where it is excessively damp and suffers
from excessive water drops.
Measures against static electricity
The static electricity may be generated from the carpet on the floor in
the cabin or clothes made of synthetic fiber. The static electricity may
destroy the electronic parts on the circuit board. Handle the circuit
board, taking the measure of static electricity free.
Caution at installation of a transducers
Install the transducer at the location where it is not affected by bubble
and noise The bubble and noise seriously degrade the performance of
this unit.
Cautions on handling
Do not disassemble or modify. It may leads to trouble, fire, smoking or
electric shock. In case of trouble, contact our dealer or our company.
In case of smoke or fire, boat power off and the power of this unit. It may
cause fire, electric shock or damage.
Be cautious of remaining high voltage
A high voltage may remain in the capacitor for several minutes after you
have powered off. Before inspecting inside, wait at least 5 minutes after
powering off or discharge the remaining electricity in an appropriate
manner. Then, start the work.
The information displayed in this unit is not provided directly for your
navigation. For your navigation, be sure to see the specified material.
Use the specified fuse. If un-specified fuse is used, it may cause a fire,
smoke or damage.
Whenever transmitting, be sure to submerge the transducer in water
first. If transmitted without submerging the transducer, it may be
damaged.
Caution
Caution
Caution
Warning
ing
Warning
Caution
Caution
Caution

KDS-8000BB Contents
0092680002-02 v
Contents
Document Revision History .............................................................................................................i
Important Notice .............................................................................................................................ii
For Your Safe Operation................................................................................................................ iii
Contents .........................................................................................................................................v
System Configuration ................................................................................................................... vii
Configuration of Equipment ..........................................................................................................viii
External View................................................................................................................................xv
Specification .................................................................................................................................xx
Chapter 1 Installation ...............................................................................................1-1
1.1 Installation precautions..........................................................................................................1-1
1.1.1 Unpacking of components......................................................................................................1-1
1.1.2 Appearance verification of each unit and accessories...........................................................1-1
1.1.3 Selection of location for installation........................................................................................1-1
1.1.4 Laying and connection of cables............................................................................................1-2
1.1.5 Confirmation after installation.................................................................................................1-2
1.2 Installation of Display unit......................................................................................................1-3
1.3 Installation of Operation unit..................................................................................................1-3
1.3.1 Desk-top installation of Operation unit...................................................................................1-3
1.3.2 Flush-mount installation of Operation unit .............................................................................1-5
1.4 Installation of Processor unit..................................................................................................1-6
1.5 Installation of Transceiver unit...............................................................................................1-7
1.6 Installation of Hull unit............................................................................................................1-8
1.6.1 Installation location of Hull unit...............................................................................................1-8
1.6.2 Maintenance space for TD tank.............................................................................................1-9
1.6.3 Installation conditions for a TD tank.....................................................................................1-10
1.6.4 Example of installation of the TD tank .................................................................................1-11
1.6.5 Assembly of Hull unit ........................................................................................................1-13
1.6.6 Motion sensor .........................................................................................................1-22
1.7 Wiring ..................................................................................................................................1-23
1.7.1 Connection of cables to Processor unit ...............................................................................1-23
1.8 List of input/output sentences..............................................................................................1-38
1.8.1 Input sentences .........................................................................................................1-38
1.8.2 Output sentences ........................................................................................................1-38
Chapter 2 Adjustment...............................................................................................2-1
2.1 Setup of frequency of Transducer unit...................................................................................2-1
2.1.1 Setting of frequency ..........................................................................................................2-1
2.2 Setting of gain of Transducer unit..........................................................................................2-1
2.3 Setup of TX power.................................................................................................................2-2

Contents KDS-8000BB
vi 0092680002-02
2.3.1 Display of TX power menu.....................................................................................................2-2
2.4 Train correct..........................................................................................................................2-3
2.5 Stabilizer.............................................................................................................................2-3
Chapter 3 Maintenance............................................................................................3-3
3.1 Inspection..............................................................................................................................3-3
3.2 Cleaning................................................................................................................................3-3
3.2.1 Monitor / Processor units........................................................................................................3-3
3.2.2 Hull unit ...........................................................................................................3-3
3.3 Fuse replacement..................................................................................................................3-3
3.4 Diagnostics of troubles..........................................................................................................3-3
3.4.1 Necessary information for requesting repair..........................................................................3-3
3.4.2 System check ...........................................................................................................3-3
3.4.3 Setting at factory ...........................................................................................................3-3
3.4.4 Other maintenance menu.......................................................................................................3-3
3.4.5 Update of programs ...........................................................................................................3-3
3.5 If you suspect a trouble .........................................................................................................3-3

KDS-8000BB System Configuration
0092680002-02 vii
System Configuration
Connection Diagram
Standard configuration
Option
Owner supply
Legend
J1
(6P)
Remotecontroller
RCW-14
Display unit
17 inch LCD
monitor is
acceptable
Echo sounder
GPS Compass
NMEA
Converter
TD shaft
34064C (1350mm)
34064C (1620mm)
34064C (1920mm)
34064C (2120mm)
34064C (3000mm)
Shaft guide
Hull unit
DHU-830
TD tank
34755D-3
Gum packing
36188C
Transducerunit
DHU-8302
with 10m cable
CW-373-5M
CW-376-5M
CW-410-5M
POWER
(3P)
J2
(18P)
CW-259-2M
CW-576-0.5M
VIDEO
(10P)
External monitor
Cable for external
monitor
(CW-560-2Mis
acceptable)
15P
Hull unit
DHU-8301
Onboard DC
power supply
21.6 to
31.2VDC
Operation
unit
External speaker
NP-108
Cable for
external speaker
5m
HOIST
MOTOR
(2P) LIMIT SWITCH
(8P)
10m
5m
5m
5m
15m
DOU-820
J3
(16P)
5m
J5
(15P)
J4
(5P)
CW-372-5M
Onboard DC
power supply
21.6 to
31.2VDC
DC IN
(3P)
Motion sensor
OP-820
Cable for
motion
sensor
5m
Processorunit
DPU-810
Transceiver unit
DHU-8303
SERIAL
(6P)
SPEAKER
SOUNDOME
(50P)
INTERFACE
Cable length
Max: 20m

Configuration of Equipment KDS-8000BB
viii 0092680002-02
Configuration of Equipment
Standard Equipment Configuration List
a. DPU-810 (Processor unit), DOU-820 (Operation unit)
No
Name of item
Type
Remark
Weight/
Length
Qty
1
Processor unit
DPU-810
No display unit
VGA output
2.5kg
1
2
Operation unit
DOU-820
With mounting bracket
and 5m cable
1.1kg
1
3
Truss tapping screw
M6 x 20 (SUS)
4
4
Bracket A
C45MP24051.1
1
5
Bracket B
C45MP24061.1
1
6
4mm Screw
PWSM4 x 18U
4
7
DC power cable
CW-259-2M
With 3 pin connector
and one end plain
2m
1

KDS-8000BB Configuration of Equipment
0092680002-02 ix
DHU-8301 (Hull unit)
No
Name of item
Type
Remark
Weight/Length
Qty
8
Audio system plug
MP-105LC-RoHS
1
9
Fuse
F-7161-5A
Cylinder
(φ6.4 x 30)
Normal fusion type
for main power
3
10
Operation manual
KDS-8000BB.OM.E
English
1
11
Quick Reference
KDS-8000BB.QR.E
English
1
12
Installation manual
KDS-8000BB.IM.E
English
1
No
Name of item
Type
Remark
Weight/Length
Qty
1
Hull unit
DHU-8301
With limit
switch cable
(5m) /
With motor
power cable
(5m)
25.4kg
1
DHU-8302 (Transducer unit)
No
Name of item
Type
Remark
Weight/Length
Qty
1
Transducer unit
DHU-8302
With
connecting
cable (10m)
27.8kg
1
2
Bath cork
Bath cork (White) 50g
50g
1

Configuration of Equipment KDS-8000BB
x 0092680002-02
Caution: Don’t carry the Transducer unit (DHU-8302) by holding its cable. Such
manner may cause breakage of the equipment.
No
Name of item
Type
Remark
Weight/Length
Qty
3
HEX rod wrench
1.5mm
2.0mm
2.5mm
3.0mm
EACH
1
4
Ferrite clamp
RFC-20
2

KDS-8000BB Configuration of Equipment
0092680002-02 xi
DHU-8303 (Transceiver unit)
No
Name of item
Type
Remark
Weight/Length
Qty
1
Transceiver unit
DHU-8303
With Power
cable
(32355D 5m )
and
CW-597-15M
(15m)
12.0kg
1

Configuration of Equipment KDS-8000BB
xii 0092680002-02
x8
x8
x8
x8
DHU-8303 (Transceiver unit)
Package 2-1
No
Name of item
Type
Remark
Weight/Length
Qty
1
Fuse
F-7161-0.5A
Cylinder (φ6.4 x 30)
0.5A
3
F-7161-8A
Cylinder (φ6.4 x 30)
8A
6
2
ANP base
ANP-1
2
3
Binding Band
AB-100-1000
2
4
Grease
Paste 560
1
5
Crank handle
OB-03
1
6
Grease
G-100
100g
1
7
Bolt set
Hexagon bolt
M20-80 (SUS)
Spring washer
φ20 (SUS)
Flat washer
φ20-40-3 (SUS)
Hexagon nut
M20 (SUS)
EACH
8
8
Gum packing for flange
36188C
1

KDS-8000BB Configuration of Equipment
0092680002-02 xiii
x4
Package 2-1
No
Name of item
Type
Remark
Weight/Length
Qty
9
Shaft cap
Cap bolt
M4-25 (SUS) x 4
Shaft head
37412Dｘ2
Packing
37413D x 2
37414D x 2
1
10
Damper Fixing collar
37390D
1
11
Fixing collar
34062D
With cap bolt
M5-20 (SUS)
2
12
Screw
M4-6
4
13
HEX rod wrench
1.5mm
2.0mm
2.5mm
3.0mm
4.0mm
EACH
1
14
Shaft guide assembly
Shaft guide
34272D x 4
Shaft guide base
34271C x 1
Spring washer
φ8 (SUS) x 4
Flat washer
φ8-18-1.6 (SUS) x 4
Hexagon bolt
M8-30 (SUS) x 4
Hexagon bolt
M5-35 (SUS) x 4
Spring washer
φ5 (SUS) x 4
Flat washer
φ5-12-0.8 (SUS)
x 4
Nut
M5 (SUS) x 4
1

Configuration of Equipment KDS-8000BB
xiv 0092680002-02
Option
Package of TD shaft
Option List
No
Name of item
Type
Remark
1
Remote controller
RCW-14
With 5m cable, (Assembled the
connection cable into the Operation unit)
2
Motion sensor
OP-820
With 5m cable
3
TD tank
34755D-3
FRP (For 1350mm of TD shaft)
4
Connecting cable
CW-372-5M
5m
With 5 pin water resistant connector and
one end plain
CW-373-5M
5m
6 pin water resistant connectors at both
ends
CW-376-5M
5m
With 6 pin water resistant connector and
one end plain
CW-576-0.5M
0.5m
With 10 pin water resistant connector and
D-Sub connector
CW-560-2M
2m
D-Sub 15 pin connectors at both ends
CW-410-5M
5m
6 pin water resistant connectors at both
ends. Connected only on one side of the
shielded wire.
5
Monitor
17inch LCD Monitor
With power cable and signal cable
6
External speaker
NP-108
With 5m cable
No
Name of item
Type
Remark
Weight/Length
Qty
1
TD shaft
34064C (L=1350)
34064C (L=1620)
34064C (L=1920)
34064C (L=2120)
34064C (L=3000)
Select according to
equipment.
1350mm
1620mm
1920mm
2120mm
3000mm
1
Caution: TD shaft are option.

KDS-8000BB External View
0092680002-02 xv
External View
Processor unit (DPU-810)
Unit: mm

External View KDS-8000BB
xvi 0092680002-02
Operation unit (DOU-820)
Remote controller (RCW-14) (Optional)
Unit: mm (inch)

KDS-8000BB External View
0092680002-02 xvii
Hull unit (DHU-830)
Unit: mm (inch)

External View KDS-8000BB
xviii 0092680002-02
Transceiver unit (DHU-8303)
Unit: mm (inch)