Kongskilde 8200 Series User manual

Kongskilde
8200
KONGSKILDE 8200
Field Cultivator - Assembly/Parts
Models
768226901 8226 Field Cultivator (26.5')
768228901 8228 Field Cultivator (28.5')
768230901 8230 Field Cultivator (30.5')
768232901 8232 Field Cultivator (32.5')
768232902 8236 Field Cultivator (36.5')
760000216 - Revision 11
Serial No. 520431 - current
*Model may not be exactly as shown.
Kongskilde reserves the right to make changes to product designs and
specifications without notice or obligation to rework.
See your local Kongskilde representative for current product specific-
ations and options.

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Introduction: ........................................................................................................................................3
Center Frame Assembly.......................................................................................................................4
Center Rockshaft Assembly.................................................................................................................6
Center Rockshaft Parts.........................................................................................................................8
Dual Fold Cylinder Mount Assembly (8236 Only) ...........................................................................10
Center Lift Cylinders & Linkages Assembly.....................................................................................12
Fold Cylinder Mount Assembly.........................................................................................................14
Single Point Assembly.......................................................................................................................16
Light Stands & Safety Locks Assembly ............................................................................................18
Hitch & Turnbuckle Assembly ..........................................................................................................20
Wing Frame Assembly.......................................................................................................................22
Fold Cylinder Assembly ....................................................................................................................24
Wing Rockshaft Assembly.................................................................................................................26
Wing Rockshaft Parts.........................................................................................................................28
Wing Lift Cylinder & Linkage Assembly..........................................................................................30
Vibro Tine Assembly Option .............................................................................................................32
C-Shank Assembly Option.................................................................................................................34
Gauge Wheel Assembly.....................................................................................................................36
Gauge Wheel Parts.............................................................................................................................38
Rear Jack Assembly...........................................................................................................................38
Hydraulic Tree Assembly...................................................................................................................40
Lift Hydraulics 26.5' ..........................................................................................................................42
Lift Hydraulics 28.5' ..........................................................................................................................44
Lift Hydraulics 30.5' ..........................................................................................................................46
Lift Hydraulics 32.5' ..........................................................................................................................48
Lift Hydraulics 36.5' ..........................................................................................................................50
Fold Hydraulics..................................................................................................................................52
Cylinder Parts.....................................................................................................................................54
Light Kit Assembly............................................................................................................................56
Rear Hitch (Optional) ........................................................................................................................58
Rear Hitch Hydraulic Kit (Optional) .................................................................................................60
Rear Hitch Light Extension Kit (Optional)........................................................................................62
Decal List...........................................................................................................................................64
Assembly Completion........................................................................................................................66
Appendix A - Hydraulic Hose Routings ............................................................................................67
Appendix B - Torque Chart................................................................................................................69
Appendix C - Decal Locations...........................................................................................................70
Table of Contents

3
Introduction:
Please take the time to carefully read all the instruction booklets provided with your new
Kongskilde product. Once you are finished reading do not throw these guides out. Keep them for
later review.
These instruction booklets have been developed to assist you in assembling, adjusting and maintain-
ing your new Kongskilde Product. To obtain optimal performance over the lifetime of the product
read and follow these instructions carefully.
When the assembly of the unit is completed, please refer to the Owners Manual before attempting
to adjust or use the product. The Owners Manual will provide you with further instructions on the
proper Field Settings, Adjustments and Maintenance Procedures for Safe Operation of the unit.
If optional equipment or attachments have been ordered for your unit, please refer to the instruction
booklets provided for proper installation and adjustment of these accessories.
Please take the time to fill out and return the Owners Registration and Warranty Form provided with
the Owners Manual in order to activate the warranty coverage.
NOTES:
-Images in this manual are for reference only and may not exactly match actual components.
-This manual depicts "Left" and "Right" as if standing behind the unit facing forward.
-Refer to torque chart in Appendix B for proper tightening of bolts, unless otherwise noted.

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Center Frame Assembly
Instructions:
-Hardware included in bag 760033012
-Connect center frames as shown, using parts listed on next page.
-Place center frames on steel shop stands during assembly until lift hydraulics are installed and
working.

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Parts list / 8200 Center Frame Assembly. Date: Nov 2015
Fig. Part no. Qty Description
1 760033084 1 Asy, Center Mainframe, LH
2 760033085 1 Asy, Center Mainframe, RH
3 760032063 1 Leveling Pivot Linkage Mount
4 600356107 2 Bolt, 5/8" X 3" GR. 5
5 600356023 16 Bolt, 5/8" X 1 3/4" GR. 5
6 600366031 18 Nut, Toplock 5/8"
7 600471000 7 Grease Fitting

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Instructions:
-Hardware included in bag 760033012
-Insert wear sleeves into rockshaft blocks before assembling rockshaft.
-Assemble rockshaft, spindles and wheels to center frame as shown, using parts listed on next
page.
-Spindles and wheels can be installed to rockshaft assembly before or after rockshaft is attached to
the frame
-IMPORTANT: Install wheels to the spindles so the wheel rims are offset toward the wheel
arms. (Narrow setting); Be sure to use 5/8"-18 lug nuts which fit 15/16" wrench (included in bag
760043010). Torque lug nuts to 170 ft-lbs. Re-torque lug nuts after ten hours of field use.
Center Rockshaft Assembly
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Parts list / 8200 Center Rockshaft Assembly. Date: Aug 2014
Fig. Part no. Qty Description
1 760033003 1 Center Rockshaft Assembly
2 760031189 8 Center Rockshaft Block
760031129 - Center Rockshaft Block (Old version used w/o wear sleeve)
3 7600355102 8 Bolt, 3/4" X 9-1/2" GR. 8
4 600366024 8 Nut, Toplock 3/4"
5 7600473119 4 8 X 8 Hub (G60-8) & Spindle Assembly
6 600355052 4 Bolt, 5/8" X 4-1/2" GR. 8
7 600366031 4 Nut, Toplock 5/8"
8 600473100 4 Wheel Assembly 11L-15 Galaxy (8-Bolt)
9 760031190 8 Wear Sleeve Half
See following page for part details

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Center Rockshaft Parts
1
20
21
19
15 16 17
2
22
5
67
14
12
11
9
10
13
8
18 14
3
4
14

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Parts list / 8200 Center Rockshaft Parts. Date: Feb 2016
Fig. Part no. Qty Description
1 760032008 1 Center Rockshaft Wdmt
2 760032010 2 Center Tandem Wdmt
3 7600473116 4 6000# Spindle (2-3/4" x 18") w/Hole
- 7600473117 4 2-3/4" x 18" Spindle Assembly (Includes Items 3, 10, 11, 22)
4 763011289 4 8-Bolt Hub 60-8 (Includes Items 4, 7, 8, 13, 14)
- 763012379 4 8 x 8 Hub (G60-8) Assembly Complete (Includes Items 4-9, 12-14)
- 760013001 - Kit, 8-Bolt Hub Bearing (Includes Items 5-12, 22)
5 600473057 4 Seal, 2-3/4" w/Spring & Alternate Lip
6 76301131 4 Bearing - JLM506849
7 76301137 4 Bearing Cup - JLM506810
8 76301135 4 Bearing Cup - LM501310
9 76301129 4 Bearing - LM501349
10 600473052 4 Washer EMI-8000
11 600366012 4 Slotted Nut 1" - UNF
12 76301230 4 Dust Cap
13 7600473120 32 5/8"-18 UNF Lug Nut for 15/16" Wrench Size
14 600471000 8 GF-641 Grease Fitting
15 760031111 4 Tandem Spacer
16 7600473136 4 Seal, 2-1/4" w/spring, POS22530037TB-S
17 7600473115 4 Bearing Cone, Timken 2776
18 7600473114 4 Bearing Cup, Timken 2720
19 760032026 2 Tandem Pin Wdmt
20 7600366051 2 Slotted Nut 1-1/2"-12 UNF Plated
21 600383025 2 Cotter Pin 3/8" x 2-1/2"
22 600383003 2 Cotter Pin 3/16" x 1-3/4"
Quantities listed are for each individual part in the complete rockshaft assembly

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Instructions:
-Hardware included in bag 760033028
-On 8236 Single fold maching only, attach fold cylinder mounts and cross brace as shown (using
hardware on next page) before installing center lift linkages and cylinders.
Dual Fold Cylinder Mount Assembly (8236 SF ONLY)
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Parts list / 8236 Dual Fold Cylinder Mount Assembly. Date: Nov 2015
Fig. Part no. Qty Description
1 760033078 1 Asy, Rear Fold Cylinder Mount
2 760032051 1 Center Frame Cross Brace Wdmt
3 760033081 1 Asy, Front Front Fold Cylinder Mount
4 600355028 16 Bolt, 5/8" X 2" GR. 8
5 600381052 16 Flat Washer, 5/8" - SAE
6 600366031 16 Nut, Toplock 5/8"
7 600373058 8 U-Bolt, 5/8" X 4" X 5-1/2"
8 600382054 16 Lock Washer 5/8"
9 600365014 16 Standard Nut 5/8"

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Instructions:
-Hardware included in bag 760033014
-Attach lift cylinders and linkages as shown, using parts listed on next page.
-On base end of cylinders, use pins which come with cylinders - pins shown are for repair only
-Install leveling linkage as shown in image "A". This will give the rear of the machine more trans-
port height than original setting "B".
Center Lift Cylinders & Linkages Assembly
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AB

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Parts list / 8200 Center Lift Cylinders & Linkages Assembly. Date: Nov 2015
Fig. Part no. Qty Description
1 7600474664 2 Cylinder 3 3/4” X 8” Welded Rephase - Monarch
2 760032057 2 Cylinder Linkage Wdmt
3 760032056 2 Leveling Linkage Tube Wdmt
4 600356101 2 Bolt, 1" X 5" GR. 5
5 600366032 8 Nut, Toplock 1"
6 7600383204 2 Pin 1" - 75MM
7 600381018 2 Flat Washer 1"
8 600383117 2 Ring Cotter Clip 1"
9 600356029 4 Bolt, 1" X 5-1/2" GR.5
10 7600383216 2 Spring Bushing 1"
11 760031113 2 Rockshaft Cylinder Pin
12 600356111 3 Bolt, 3/8" X 2" GR.5
13 600366028 3 Nut, Toplock 3/8"
14 760032061 1 Leveling Tube Wdmt
15 760031114 1 Leveling Link Pin
16 760032062 1 Leveling Linkage Wdmt
17 7600355110 2 Bolt, 1" X 6-1/2" GR.8 Special
18 600471000 2 Grease Fitting

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Instructions:
-Hardware included in bag 760033028
-Attach fold cylinder mount as shown, using hardware on next page.
Fold Cylinder Mount Assembly
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Parts list / 8200 Fold Cylinder Mount Assembly. Date: Nov 2015
Fig. Part no. Qty Description
1 760033078 1 Asy, Fold Cylinder Mount
2 600355028 8 Bolt, 5/8" X 2" GR. 8
3 600381052 8 Flat Washer 5/8" - SAE
4 600366031 8 Nut, Toplock 5/8"

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Instructions:
-Hardware included in bag 760033016
-Assemble upright bracket and valve to frame as shown, using hardware listed on next page.
Bracket should be placed 8" from center frame rail.
-Assemble striker bolt and spring to outer tube wdmt. Insert inner tube through outer tube and
connect together with crank. Attach depth indicator to assembly.
-Insert assembly through upright bracket and connect to leveling tube.
Single Point Assembly
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Parts list / 8200 Single Point Assembly. Date: Nov 2015
Fig. Part no. Qty Description
1 760032021 1 Single Point Upright Wdmt
2 76101322 2 U-Bolt, 3/8”-16 X 4” X 5”
3 600382051 5 Lockwasher 3/8"
4 600365008 5 Nut, 3/8"
5 7600470491 1 Single Point Valve
6 600356148 2 Bolt, 5/16" X 2-1/2" GR. 5
7 600382050 2 Lockwasher, 5/16"
8 600365007 2 Nut, 5/16"
9 601140555 1 Striker Bolt 3/8" X 3
10 601140556 1 Striker Spring
11 600366028 1 Nut, Toplock 3/8"
12 760033114 1 Asy, Single Point Outer Tube
13 760032038 1 Single Point Crank
14 600365009 1 Nut, 1/2"
15 7600365078 1 Jam Nut, 1/2"
16 760033115 1 Asy, Single Point Inner Tube
17 760031121 1 Single Point Tube Spacer
18 600356007 1 Bolt, 3/8" X 2-1/2" GR. 5
19 760032027 1 Single Point Depth Indicator Wdmt
20 600381006 3 Flatwasher,3/8"
21 600383037 1 Cotter Pin 1/8" X 1"

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Instructions:
-Hardware included in bags 760033014 & 760033015
-For ease of installation attach light stands and safety locks to center frame before attaching wing
frames.
-IMPORTANT: Light tubes should be mounted on stands as far inwards as possible to avoid inter-
ference with some wing sizes.
-Disconnect safety pin chain from split ring and route chain through base of plates as shown be-
low. Reconnect chain to split ring to secure pin to frame.
Light Stands & Safety Locks Assembly
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Safety chain routed
through plates

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Parts list / 8200 Light Stands & Safety Locks Assembly. Date: Nov 2015
Fig. Part no. Qty Description
1 760032024 2 Light Stand Wdmt
2 7600356163 4 Bolt, 3/8" X 2-3/4" GR. 5
3 600366028 4 Nut, Toplock 3/8"
4 760033116 1 Asy, Light Bar, LH
760033117 1 Asy, Light Bar, RH (not shown)
5 7600373128 4 U-Bolt, 3/8" X 2" X 3"
6 600382051 8 Lockwasher, 3/8"
7 600365008 8 Nut, 3/8"
8 601140845 1 SMV Sign
9 764000831 2 8” Stroke Cylinder Safety Lock
10 600383141 2 Clevis Pin, 3/8" X 3"
11 600383142 2 Hair Pin, 3/32" X 1-1/2"
12 7600383208 2 Safety Pin w/Chain
13 760031244 2 Amber Flashing Light (included in Light Kit 760033006)
14 760031243 2 Red Tail/Brake Light (included in Light Kit 760033006)
15 600356138 8 Bolt, 1/4" X 1" GR. 5
16 600381023 16 Flat Washer, 1/4"
17 600366026 8 Nut, Toplock 1/4"

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Instructions:
-Hardware included in bags 760033012, 760033014, 760033015 & 760033016
(The hitch and components can be installed before or after the wing frames have been assembled
to the center frame.)
-Attach hitch, turnbuckle and components to center frame as shown, using hardware listed on next
page.
-Turnbuckle should be installed with an initial pin-pin length of about 104-1/2".
Hitch & Turnbuckle Assembly
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