Lockly MORTISE EDITION SECURE LUX PGD829AFUS User manual

MORTISE EDITION
SECURE LUX
INSTALLATION MANUAL

INSTALLATION OVERVIEW
Door Frame
S
T
U
2X
KA4 X 18mm Screw
Strike Dust Box
A
B
E
2X
F
GH
4X
C
2X
PM4 X 10mm Screw
Shaft
Exterior Panel
Lock Cylinder
KA4 X 25mm Screw
D
2X
Spindle
Lockset
Position Pad
Door
I
M
N
2X
O
2X
P
Q
R
L
Mounting Plate
J
2X
K
2X
KM5 X 10mm Screw
Interior Panel
Battery Cover
Screw Cap Flat Shaft
PM5 X 12mm Screw
Escutcheon Pad
Escutcheon Screw
Cotter Pin

PARTS LIST
KA4 X 25mm Screw(X4)
KM5 X 10mm Screw(X1)
KA4 X 18mm Screw (X2)
Wrench(X1)
Screw Cap(X2) EscutcheonPad(X2)
Positioning Sleeve(X1)
Escutcheon Screw(X2)
Cut at this point when door thickness is
bigger than 40mm and less than 53mm.
Cut at this point when door thickness is
bigger than 53mm and less than 66mm.
Cut at this point when door thickness is
bigger than 66mm and less than 79mm
Cut at this point when door thickness is
bigger than 79mm and less than 92mm.
Cut at this point when door thickness is
bigger than 92mm and less than 105mm.
Position Pad(X2)
Spindle(X2)
Shaft(X1)
Cotter Pin through here
when door thickness is
larger than 70mm
Cotter Pin through here
when door thickness is
less than 70mm
Flat Shaft(X1)
Dust Box(X1)
Cotter Pin(X1)
Strike(X1)
40~120mm Standard Door Thickness
Lock Cylinder(X1)
Cut at this point when door thickness is
bigger than 40mm and less than 55mm.
Cut at this point when door thickness is
bigger than 55mm and less than 70mm.
Cut at this point when door thickness is
bigger than 70mm and less than 85mm
Cut at this point when door thickness is
bigger than 85mm and less than 100mm.
CHU O J
D
Q V
PM5 X 12mm Screw (X2)
N
PM4 X 10mm Screw(X2)
EL
W
K
T S MB
F

KNOW YOUR DOOR
RIGHT IN-SWING DOOR
Make sure the latch throw is
correctly oriented as shown
to fit your right in-swing door
Make sure the pit hole is
correctly oriented as shown.
There are 4 common door-opening directions, the lockset configuration as shown
on each diagram below corresponds to the respective door-opening direction.
RIGHT OUT-SWING DOOR
Make sure the latch throw is
correctly oriented as shown
to fit your right out-swing door
Make sure the pit hole is
correctly oriented as shown.

KNOW YOUR DOOR
LEFT IN-SWING DOOR
Make sure the latch throw is
correctly oriented as shown
to fit your left in-swing door
Make sure the pit hole is
correctly oriented as shown.
LEFT OUT-SWING DOOR
Make sure the latch throw is
correctly oriented as shown
to fit your left out-swing door
Make sure the pit hole is
correctly oriented as shown.
Before installation, determine the door opening direction and adjust the lock
body (latch throw and cylinder), the interior and exterior panels door handles
accordingly. Instructions on how to adjust these parts are provided on the next
pages.
IMPORTANT

HOW TO ADJUST THE LATCH THROW
Here is how to change the latch throw direction. The factory setting of the throw is
for right in-swing door. You do not need to change direction if you have a right
in-swing door.
1. You need a Phillips screwdriver.
4. Fix the strike plate with mounting
screws.
2. Unscrew the strike plate then turn
the latch throw by 180 degree.
3. Turn the latch throw by 180
degree.

HOW TO ADJUST THE CYLINDER
Here is how to change the cylinder direction. The factory setting of the cylinder is
for right in-swing door. You do not need to change direction if you have a right
in-swing door.
the spin
+ is adjusted
to the outside
of the door
The spin can only be slotted in when
the pit hole is at the downside.
3. You must have the cross slot
of the spin facing this side.
4. Fix the strike plate with
mounting screws.
1. You need a Phillips screwdriver.
the spin
current position
of the spin
The spin can only be taken out
when the pit hole is facing down
2. Unscrew the strike plate and take out
the spin as shown then turn it to the
revise side of the lockset.

HOW TO ADJUST THE DOOR HANDLE
W
*The diagram below shows how to shift the door handle from right to left direction.
The factory setting of the handle is for right handed door. You do not need to
change direction if you have a right handed door.
Allen Wrench
3. Lock the two
screws with an
Allen key
2. Exterior Panel: Push the spring
hook upward and hold with your
finger. Then rotate the handle 180°.
Interior Panel: Push the spring hook
downward and hold with your
finger. Then rotate the handle 180°.
1. Remove the two screws
with an Allen key

Make sure your door is prepared for installation. You may need to drill a new
hole. Please use the supplied template for drilling holes required before installa-
tion. You will need some tools or a hole-saw.
Centerline above
1M from ground.
Hole for handle
Hole template
STEP 1: PREPARING YOUR DOOR

H
G
Route the cable inside the door
Make sure the pit hole of
this spin is pointed
downward and facing the
door outside during
installation.
Install the mortise lockset into door pocket and tighten it with the 4 screws
supplied. Route the cable inside the door pocket and place it aside.
STEP 2: INSTALLING THE LOCKSET
Lockset(1X)
KA4 X 25mm Screw(4X)

Discard this end after cutting
Note: When the door thickness is less
than 70mm cut the Spindle from here.
Cut at this point when door thickness is
bigger than 40mm and less than 55mm.
Cut at this point when door thickness is
bigger than 55mm and less than 70mm.
Cut at this point when door thickness is
bigger than 70mm and less than 85mm
Cut at this point when door thickness is
bigger than 85mm and less than 100mm.
Note: If the door thickness is less
than 70mm cut screw for outer
panel to 23.5mm, that is, from
the 4th scale cut-off the end.
23.5
1 2 3 4
B
E
D
C
A
Exterior Panel(1X)
STEP 3. INSTALLING THE LOCK CYLINDER AND THE SPINDLE
Remove this plastic
cover before installing
the lock cylinder.
Lock cylinder
(1X)
PM4 X 10mm Screw(X2)
Spindle pad(X2)
Spindle(X2)
Make sure the lock cylinder is aligned with the door holes then fix it with 2 screws to the exterior
panel. Consequently fix the two spindles and the spindle pads as shown with pliers.

How to cut the shaft
L
LNote: Insert the shaft through the door. The
"L" sections as shown in the diagram should
be kept within 33-35mm. Cut and discard
the excessive portion, if applicable.
STEP 4. INSTALLING THE EXTERIOR PANEL
Note: This side needs to be inserted through the outer
part of the door
K
J
Escutcheon
Fixing Screw(2X)
V
Positioning
sleeve(X1)
A
I
F
Shaft(1X)
Escutcheon Pad(2X)
Mounting Plate
Exterior Panel(1X)
Remove and discard
positioning sleeve after
fixing the screws.

4.1 Insert the square shaft through the exterior panel. Cut the shaft according to the
door thickness. Then install the exterior panel, shaft, EVA and the escutcheon in place.
4.2 Route both the lockset and exterior panel cables through the corresponding holes
then insert the positioning sleeve into the inner side of the square shaft. Make sure
they are all aligned and correctly oriented.
4.3 Check both inner and outer handles if they are in smooth operation. Then check if
the locking and unlocking operations are smooth. If not, adjust the mounting screws
until the the operation is running smooth. See illustration as shown below:
Shaft Installation
Inside Door: The shaft
must be inserted in place
after installation. The
shaft must pass through
completely the lock
body, as shown below.
Outside Door: After the shaft
is installed, pull the shaft
outward by hand in the
direction of the arrow, and
ensure the shaft cannot be
pulled out.

When the security
bolt is retracted,
the flat shaft (M)
must be in vertical
position
Use nose pliers to bend
the cotter pin as shown
Remove and discard
positioning sleeve after
fixing the screw
V
(1X)
Q
R
L
N
M
P
STEP 5 . INSTALLING THE INTERIOR PANEL
PM5 X 12mm Screw(2X)
Cotter Pin(1X)
When the door thickness is greater than
70mm, insert the cotter pin through this hole.
When the door thickness is less than 70mm,
insert the cotter pin through this hole.
Remove and discard the positioning sleeve then insert both lock cables to the
corresponding socket of the interior panel. Insert the cotter pin to the flat shaft. See
notes as illustrated in the diagram. Then insert the flat shaft to the corresponding
holes and tighten with screws provided.
KM5 X 10mm Screw(1X)
Interior Panel(1X)
Battery Cover(1X)
Flat Shaft(1X)

After installation is completed, lift
both the interior and exterior
handles up and down making
sure they are running smoothly.
Then check if the deadbolt and
strike plate is thrown smoothly
with the physical keys.
STEP 6. FINAL CHECK

Check the functions of the
lock per user manual after
installing the batteries. Make
sure the batteries are
correctly positioned. Then
close the battery cover.
Screw Caps(2X)
STEP 7. INSTALLING BATTERIES
O

KA4 X 18mm Screw(2X) Strike(1X) Dust Box(1X)
Install the dust box as shown below. Open the door frame, install dust box,
then the strike plate and fix it with screws.
When installing to a
wooden door, cut the
dust box as shown.
No need to cut when
you have a metal door.
S
T
U
STEP 8. PREPARING THE DOOR FRAME AND MOUNTING PLATE

SECURE
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IMCPGD829US200114
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