PI Q-Motion Q-632 Manual

MP139EK 4.2.0 12/2019. 0.3
MOTION | POSITIONING
Physik Instrumente (PI) GmbH & Co. KG, Auf der Roemerstr. 1, 76228 Karlsruhe, Germany
Phone [phone], Fax [phone], Email [email protected], www.pi.ws
Q-Moon® Posioners
Short Instrucons
Q-5xx / Q-6xx
These short instrucons contain an overview of the most important safety and handling instruc-
ons for installing Q-Moon® posioners with electric motors with the product numbers specied
above (x: any number).
Subject to change. These short instrucons are superseded by any new release. The latest respec-
ve release is available for download on our website.
The acons during installaon, startup, operaon, and maintenance require addional informaon
from the manuals of the posioner and/or the electronics.
Manuals may be tled as follows: "User Manual", "Technical Note".
Downloading the Manuals from the Website
1. Open the website www.pi.ws.
2. Search the website for the product number (e.g., C-663.12) or the product family (e.g., PICMA®
Bender).
3. Click the corresponding product to open the product detail page.
4. Click Downloads.
The manuals are shown under Documentaon.
5. Click the desired manual and ll out the enquiry form.
The download link will then be sent to the email address entered.
If you cannot nd the manual you are looking for or if you have any quesons: Contact our custo-
mer service department via servi[email protected].
User informaon
Downloading and Reading the Manual

MP139EK 4.2.0 12/2019. 0.3
MOTION | POSITIONING
Intended Use
The posioner is a laboratory device as dened
by DIN EN 61010-1. It is intended for indoor use
and use in an environment that is free of dirt,
oil, and lubricants.
In accordance with its design, the posioner
is intended for posioning loads at various
velocies in interval mode. The posioner is not
intended for applicaons in areas where failure
would be a considerable risk for people or the
environment.
It is only possible to use the posioner as in-
tended when completely installed and connect-
ed, and in conjuncon with suitable electronics.
The posioner may only be installed, operated,
maintained, and cleaned by authorized and
appropriately qualied personnel.
Installaon
Electrostac discharge can damage the posi-
oner.
XRemove the ESD protecve cap from the
connector only aer the posioner has
been connected to the electronics.
Mechanical forces can damage or misalign the
posioner.
XAvoid shocks and drops.
XPay aenon to the maximum permissible
forces (see manual).
XPay aenon to at contact surfaces and
similar thermal expansion properes for
the base area and load (see manual).
XLinear stage: When the moon axis is
oriented vercally, the load must be lower
than the holding force of the drive (see
manual).
Rotaon stage: When the stage is mounted
vercally, the load must be lower than the
maximum torque of the drive (see manual).
XThe calculaons must also include the
masses of posioners moved in mul-axis
systems.
The posioner could be damaged by contami-
naon or ambient condions that increase the
electrical conducvity.
XKeep the posioner free of lubricants, dirt,
condensaon, and conducve materials.
XDo not operate a vacuum-compable posi-
oner during evacuaon.
XDo not touch the encoder's scale or the
ceramic rail of the Q-Moon® drive.
The Encoder's Scale and the Ceramic Rail of
the Q-Moon® Drive
Incorrectly ed screws and locang pins can
cause damage.
XPay aenon to the maximum ghtening
torque (see manual).
XDo not allow screw heads to protrude.
XSelect the screw length according to the
depth of the mounng holes.
XDo not insert locang pins too deeply into
the moon plaorm.
Startup
If a protecve earth conductor is not properly
connected, touching the posioner in the case
of malfuncon can result in minor injuries from
electric shock.
XOperate the posioner only with a properly
connected protecve earth conductor.
XPay aenon to the applicable standards
for the protecve earth conductor connec-
on.
The surface of the posioner and the surround-
ings can heat up during operaon. Touching
the posioner can result in minor injuries from
burning.
XIf necessary, install touch protecon.
XAvoid overheang the posioner, e.g., by
reducing the stepping frequency (see man-
ual) or cooling the surface area.
General Safety Instrucons

MP139EK 4.2.0 12/2019. 0.3
MOTION | POSITIONING
Excessively high or wrongly connected operat-
ing voltages can cause damage to the posion-
er.
XUse compable electronics and cables only.
XPay aenon to the operang voltage
range of the posioner (see manual).
A high operang frequency in step mode and
connuous use of a short travel range can
cause considerable wear on the posioner.
XIf possible, reduce the operang frequency
and duraon.
XStop the moon immediately if an electron-
ics malfuncon occurs.
XIf possible, select another part of the travel
range as working range at regular intervals.
Handling Vacuum-Compable Products
If the posioner is vacuum-compable, aen-
on must be paid to cleanliness.
XTouch the stage only with powder-free
gloves.
XIf necessary, wipe the posioner clean.
Mounng the Posioner
and Connecng to
the Protecve Earth
Conductor
CAUTION!
If there is no protecve earth conductor,
there is a danger of minor injuries from
electric shock.
XOperate the stage only with a
properly connected protecve earth
conductor.
XPay aenon to the applicable stan-
dards for aaching the protecve
earth conductor .
Suitable Protecve Earth Conductor
▪▪Cross secon of the protecve earth con-
ductor ≥0.75 mm².
Mounng the Posioner
1. Use suciently conducve screws in all
mounng holes to x the stage to an under-
lying surface.
2. Tighten the mounng screws with at least 3
turns (see manual for torque).
3. Secure the screws against unintenonal
loosening, e.g., with locking paint
4. Make sure that the contact resistance is
<0.1 Ω at 25 A at all protecve earth con-
ductor connecons.
If ground loops occur, contact the PI cus-
tomer service department.
5. Hold the moon plaorm rmly or secure it
against moving while mounng the load.
6. Fix the load to the mounng holes provid-
ed.
Correct Mounng
Incorrect Mounng
Mounng on an uneven surface
Incorrect alignment of the load
Incorrectly ng of the screws

MP139EK 4.2.0 12/2019. 0.3
MOTION | POSITIONING
The instrucons required for startup and oper-
aon are in the manual for the electronics.
XPerform a maintenance run over the enre
travel range every 10 million steps.
In accordance with EU law, electrical and
electronic equipment may not be disposed of
in EU member states via the municipal residual
waste.
Dispose of your old equipment according to
internaonal, naonal, and local rules and
regulaons.
PI undertakes environmentally correct and free
disposal of all old PI equipment made available
to the market aer 13 August 2005.
If you have an old device from PI, you can send
it to PI free of charge.
Companies
Physik Instrumente (PI) GmbH
& Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe, Germany
Germany
Phone [phone]
Fax [phone]
[email protected]
www.pi.ws
PI miCos GmbH
Freiburger Strasse 30
79427 Eschbach, Germany
Germany
Phone [phone]
Fax [phone]
[email protected]
www.pi.ws
PI Ceramic GmbH
Lindenstrasse
07589 Lederhose, Germany
Germany
Phone [phone]
Fax [phone]
[email protected]
www.piceramic.com
Starng and Operang the
Posioner
Posioner Maintenance
Old Equipment Disposal