PI PIMAG V-417.6025E0 Series User manual

V417M0010EN ‒ 4/26/2019
User Manual
V-417.XX6025E0 PIMAG® HIGH-LOAD LINEAR STAGE
MOTION | POSITIONING

Contents
1 Legal Information.........................................................................................................4
2 About this Document..................................................................................................5
2.1 Objective and Target Group..............................................................................5
2.2 Explanation of Symbols....................................................................................5
2.2.1 Typographic Conventions................................................................. 5
2.2.2 Symbols Used.................................................................................... 5
2.3 Figures................................................................................................................6
2.4 Downloading Manuals...................................................................................... 6
3 Safety............................................................................................................................7
3.1 Intended Use......................................................................................................7
3.2 General Safety Instructions.............................................................................. 7
3.3 Organizational Measures.................................................................................. 7
3.3.1 User Manual....................................................................................... 7
3.3.2 General Personnel Qualification.......................................................7
4 Product Description..................................................................................................... 8
4.1 Model Overview.................................................................................................8
4.2 Product Labeling................................................................................................8
4.2.1 Type Plate........................................................................................... 9
4.3 Scope of Delivery...............................................................................................9
4.4 Overview.......................................................................................................... 10
4.4.1 Base Body......................................................................................... 10
4.4.2 Drive.................................................................................................. 10
4.4.3 Linear Encoder Connector...............................................................10
4.4.4 Purge Air System............................................................................. 10
4.5 Suitable Electronics......................................................................................... 11
5 Unpacking.................................................................................................................. 12
6 Installation................................................................................................................. 13
6.1 Mounting the V-417.xx6025E0.........................................................................13
6.2 Connecting the V-417.xx6025E0 to the Protective Earth Conductor.............14
6.3 Building a Multi-Axis System......................................................................... 16
6.4 Mounting the Load onto the V-417.xx6025E0................................................ 16
6.5 Connecting the V-417.xx6025E0...................................................................... 17
7 Startup / Operation................................................................................................... 19
7.1 Starting and Operating the V-417.xx6025E0...................................................19
8 Maintenance...............................................................................................................21
8.1 Cleaning............................................................................................................21
8.2 Moving the Motion Platform by Hand........................................................... 21
9 Troubleshooting......................................................................................................... 22
CONTENTS V417M0010EN ‒ 4/26/2019
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10 Transportation............................................................................................................23
10.1 Attaching the Transport Safeguard................................................................ 23
10.2 Preparing the V-417.xx6025E0 for Transportation......................................... 23
11 Customer Service Department.................................................................................24
12 Technical Data............................................................................................................ 25
12.1 Specifications...................................................................................................25
12.2 Maximum Ratings........................................................................................... 27
12.3 Ambient Conditions and Classifications........................................................27
12.4 Dimensions...................................................................................................... 28
13 Old Equipment Disposal........................................................................................... 30
14 Appendix.................................................................................................................... 31
14.1 Pin Assignment................................................................................................31
14.1.1 Drive Connector............................................................................... 31
14.1.2 Encoder connector...........................................................................32
14.2 NTC temperature sensor.................................................................................32
14.3 PTC temperature sensor................................................................................. 34
15 EU Declaration of Conformity...................................................................................35
CONTENTS V417M0010EN ‒ 4/26/2019
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1 Legal Information
The following company names and brands are registered trademarks of Physik Instrumente
(PI) GmbH & Co. KG:
PI®, PIC®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®,
PiezoMove®, PIMikroMove, NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®,
PIMag®, PIHera, Q-Motion®
The patents held by PI can be found in our list at http://www.physikinstrumente.com/en/
about-pi/patents.
EnDat is a trademark of Dr. Johannes Heidenhain GmbH.
© 2019 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs,
and drawings in this manual are protected by copyright. With regard thereto, Physik
Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and
drawings is permitted only in part and only when indicating the source.
Original instructions
First print: 4/26/2019
Document number: V417M0010en, ASt
Subject to change. This manual is superseded by any new release. The latest versions of the
user manuals are available for download (p. 6) at www.pi.ws.
Publisher:
PI miCos GmbH
Freiburger Strasse 30
79427 Eschbach
Germany
[email protected]
www.pi.de
Customer service department:
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe
Germany
[email protected]
www.pi.de
1 LEGAL INFORMATION V417M0010EN ‒ 4/26/2019
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2 About this Document
2.1 Objective and Target Group
This user manual contains the information needed for the intended use of the
V-417.xx6025E0.
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
2.2 Explanation of Symbols
This chapter explains the symbols and markings used by PI in their user manuals.
2.2.1 Typographic Conventions
Symbol / Label Meaning
1.
2.
Action consisting of several steps whose sequential order must be ob-
served
■ List item
p. 5 Cross-reference to page 5
RS-232 Labeling of an operating element on the product (example: socket of
the RS-232 interface)
Start > Settings Menu path in the PC software (example: to open the menu, the Start
and Settings menus must be clicked successively)
POS? Command line or a command from PI's General Command Set (GCS)
(example: command to get the axis position)
Device S/N Parameter name (example: parameter where the serial number is stor-
ed)
5Value that must be entered or selected via the PC software
2.2.2 Symbols Used
Symbol / Label Meaning
General hazard symbol
DANGER
Dangerous situation
Failure to observe can lead to death or serious injury.
►Measures for avoiding the risk.
WARNING
Dangerous situation
Failure to observe can lead to serious injury.
►Action to take to avoid the risk.
2 ABOUT THIS DOCUMENT V417M0010EN ‒ 4/26/2019
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CAUTION
Dangerous situation
Failure to observe can lead to minor injury.
►Actions to take to avoid the risk.
NOTICE
Dangerous situation
Failure to observe can lead to material damage.
►Action to take to avoid the risk.
Information
Additional information on the V-417.xx6025E0 that can affect your application.
2.3 Figures
For better understandability, the colors, proportions and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must
not be seen as guaranteed properties.
2.4 Downloading Manuals
The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws.
For products that are supplied with software (data storage device in the scope of delivery),
access to the manuals is protected by a password. Protected content is only displayed on the
website after entering the access data. You need the data storage device for the product to
get the access data.
If a manual is missing or problems occur with downloading, contact our customer service
department (p. 24).
Downloading Manuals
1. Open the website www.pi.ws.
2. If the product was shipped with a data storage device: Log into the website:
a) Click Login.
b) Enter the login data.
The login data is in the [...]_Releasenews_[...].pdf in the Manuals directory on the
data storage device.
If necessary: Follow the link and register yourself to get the login data.
c) Click Login or press the Enter key.
3. Search for the product:
a) Click Search.
b) Enter the product number up to the period (e.g., V-417) into the search field.
c) Click Start search or press the Enter key.
d) If necessary: Click Load more results at the bottom of the list.
4. Click the corresponding product in the list of search results.
5. Click the Downloads tab.
➔The manuals are shown under
Documentation .
6. Click the desired manual and save it.
2 ABOUT THIS DOCUMENT V417M0010EN ‒ 4/26/2019
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3 Safety
3.1 Intended Use
The V-417.xx6025E0 is a laboratory device as defined by DIN EN 61010-1. It is intended for
indoor use and use in an environment that is free of dirt, oil, and lubricants.
In accordance with its design, the V-417.xx6025E0 is intended for positioning, adjusting and
shifting loads in one axis at various velocities. The V-417.xx6025E0 is not intended for
applications in areas, in which a failure would present severe risks to human beings or the
environment.
The positioner is intended for operation with a horizontally aligned motion axis. A vertically
aligned motion axis may only be operated with suitable gravity compensation (not in the
scope of delivery).
The intended use of the V-417.xx6025E0 is only possible when completely mounted and
connected. The thermal protection sensor built into the V-417.xx6025E0's motor must be
evaluated and monitored. The V-417.xx6025E0 must be operated with suitable
electronics (p. 11). The electronics are not in the scope of delivery of the V-417.xx6025E0.
The V-417.xx6025E0 may not be used for purposes other than those stated in this user
manual. The V-417.xx6025E0 may only be used in compliance with the technical
specifications and instructions in this user manual.
3.2 General Safety Instructions
The V-417.xx6025E0 is built according to state-of-the-art technology and recognized safety
standards. Improper use of the V-417.xx6025E0 may result in personal injury and/or damage
to the V-417.xx6025E0.
►Use the V-417.xx6025E0 only for its intended purpose and if it is in perfect condition.
►Read the user manual.
►Eliminate any faults and malfunctions that are likely to affect safety immediately.
The operator is responsible for correct installation and operation of the V-417.xx6025E0.
3.3 Organizational Measures
3.3.1 User Manual
►Always keep this user manual available with the V-417.xx6025E0. The latest versions of
the user manuals can be downloaded (p. 6) at www.pi.ws.
►Add all information from the manufacturer such as supplements or technical notes to the
user manual.
►If you give the V-417.xx6025E0 to a third party, also include this user manual as well as
other relevant information provided by the manufacturer.
►Only use the device on the basis of the complete user manual. Missing information due to
an incomplete user manual can lead to serious or fatal injuries and damage to equipment.
►Only install and operate the V-417.xx6025E0 after you have read and understood this user
manual.
3.3.2 General Personnel Qualification
The V-417.xx6025E0 may only be installed, started up, operated, maintained, and cleaned by
authorized and appropriately qualified personnel.
3 SAFETY V417M0010EN ‒ 4/26/2019
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4 Product Description
4.1 Model Overview
PIMag® high-load linear stage, xx mm travel range, 166 mm width, 450 N load
capacity, absolute linear encoder with EnDat 2.2 signal transmission, 1 nm sensor
resolution, ironless 3-phase linear motor, to 300 V
Product number Travel range: xx
V-417.056025E0 102 mm (4")
V-417.096025E0 204 mm (8")
V-417.136025E0 305 mm (12")
V-417.176025E0 407 mm (16")
V-417.216025E0 508 mm (20")
V-417.256025E0 610 mm (24")
V-417.336025E0 813 mm (32")
4.2 Product Labeling
1
2
1
3
2
6
7
54
Figure 1: Product labeling on the V-417.xx6025E0
1. Warning symbol: Risk of crushing
2. Warning symbol: Hot surface
3. Type plate
4. Connector labeling
5. Optional protective earth connector
6. Functional earth
7. Purge air connection labeling
4 PRODUCT DESCRIPTION V417M0010EN ‒ 4/26/2019
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4.2.1 Type Plate
Figure 2: Type plate of the V-417.xx6025E0
1. Data matrix code (example; contains the serial number)
2. Product number (example)
3. Serial number (example), individual for each V-417.xx6025E0
Meaning of the position (counting from the left):
1 = internal information,
2 and 3 = year of manufacture,
4 to 9 = consecutive numbers
4. Warning and conformity symbols (old equipment disposal (p. 30), CE mark (p. 35))
4.3 Scope of Delivery
Product number Description
V-417.xx6025E0 Linear stage according to the order (p. 8)
For V-417.xx6025E0 with xx = 05, 09, 13, 17:
V417B0015
Mounting kit for mounting the
V-417.xx6025E0, consisting of
■12 socket head screws, ISO 4762 M6×30
■2 dowel pins, ISO 8734, 4m6 × 12
■12 flat washers, ISO 7092, D11 d6.4 h1, 6
mm
For V-417.xx6025E0 with xx = 21, 25, 33:
V417B0016
Mounting kit for mounting the
V-417.xx6025E0, consisting of
■20 socket head screws, ISO 4762 M6×30
■2 dowel pins, ISO 8734, 4m6 × 12
■20 flat washers, ISO 7092, D11 d6.4 h1, 6
mm
MP188EK Short instructions for PIMag® positioners to
300 V
For V-417.xx6025E0 with xx = 17, 21, 25, 33:
V417B0029
Transport means: Carrying aid for the
V-417.xx6025E0
4 PRODUCT DESCRIPTION V417M0010EN ‒ 4/26/2019
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4.4 Overview
1
2
4
3
Figure 3: Elements of the V-417.xx6025E0
1. Base body with drive
2. Motion platform
3. Drive and linear encoder connector
4. Purge air connector
4.4.1 Base Body
The base body is the basis of the positioner. The V-417.xx6025E0 is mounted onto a surface
via the base body (p. 13).
The base body comprises the following subassembly (subassemblies):
Drive
The drive of the positioner is a 3-phase magnetic linear motor. The linear motor transfers the
drive force to the motion platform directly and free of friction.
Absolute linear encoder
Absolute encoders supply explicit position information that enables immediate
determination of the position. Therefore, no referencing is necessary when switching on.
The position is measured directly at the motion platform, which minimizes the influence of
mechanical play and deformation when measuring the position.
4.4.2 Drive
The drive generates the torque required for the dynamics of the motion platform.
The drive comprises the following subassembly (subassemblies):
Motor
The motor generates the torque required for the dynamics of the motion platform.
4.4.3 Linear Encoder Connector
The linear encoder connector transmits the V-417.xx6025E0's sensor signals.
4.4.4 Purge Air System
The purge air system protects the drive and guides of the V-417.xx6025E0 against
surrounding dust.
The purge air system comprises the following subassembly (subassemblies):
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