Renz Mobi 360 User manual

Operating instructions
Mobi 360
(semi-automatic RingWire binding machine)
Chr. RENZ GmbH
Rechbergstr. 44
73540 Heubach
Deutschland
Phone: + 49 (0) 7173/186-0
Fax: + 49 (0) 7173/3720
[e-mail]
www.renz.com
www.renz-germany.de

MOBI360 Table of contents page 2
1 Table of contents
1 Table of contents ...................................................................................................2
2 EC Declaration of Conformity...............................................................................4
3 As-delivered condition of your MOBI360.............................................................5
4 Product description...............................................................................................6
5 General safety advice............................................................................................7
6 Transport and start-up.........................................................................................11
7 RENZ MOBI360 - technical data..........................................................................14
8 RENZ RING WIRE ®Table....................................................................................15
9 Control console and switch................................................................................16
9.1.1 Start screen....................................................................................................................................................17
9.1.2 Settings ..........................................................................................................................................................17
9.1.3 Input screen....................................................................................................................................................17
9.1.4 Parameters:....................................................................................................................................................18
9.1.5 Reference run:................................................................................................................................................18
9.1.6 Automatic mode: ............................................................................................................................................18
10 Setting up the MOBI360.......................................................................................19
10.8.1 Adjusting the stroke limiter:............................................................................................................................23
10.8.2 Adjusting the rear guide rail ...........................................................................................................................24
10.8.3 Adjusting the front guide rail...........................................................................................................................24
10.8.4 Adjusting the clamping...................................................................................................................................25
4.1 Intended use................................................................................................................................6
4.2 Description of operation.............................................................................................................6
4.3 Description of operational sequence ........................................................................................6
5.1 Operator’s duty of care ..............................................................................................................7
5.2 Safety advice...............................................................................................................................7
5.3 Explanation of Symbols .............................................................................................................8
5.4 Safety precautions during normal operation............................................................................9
5.5 Safety precautions during maintenance...................................................................................9
5.6 Work on electrical equipment..................................................................................................10
5.7 Environmental standards.........................................................................................................10
6.1 Safety advice regarding transport...........................................................................................11
6.2 Unpacking the machine............................................................................................................11
6.3 Lifting points when transporting with industrial trucks.........................................................12
6.4 Space requirements and assembly .........................................................................................12
6.5 Electrical connections..............................................................................................................13
6.6 Start- up.....................................................................................................................................13
7.1 Binding formats........................................................................................................................14
7.2 Electrical connections..............................................................................................................14
7.3 Space requirement....................................................................................................................14
7.4 Site conditions..........................................................................................................................14
7.5 Weights......................................................................................................................................14
9.1 Individual screens.....................................................................................................................16
10.1 Changing the RING WIRE spool ..............................................................................................19
10.2 Track of separation paper........................................................................................................19
10.3 Cover for small sizes................................................................................................................20
10.4 Paper guiding rail......................................................................................................................20
10.5 Changing the feed wheel (2:1 or 3:1 pitch) .............................................................................21
10.6 Set up of the feeding section...................................................................................................22
10.7 Adjusting the guide slot on the hanger station ......................................................................23
10.8 Adjusting the closing unit........................................................................................................23

MOBI360 Table of contents page 3
10.8.4.1 Mounting the clamping into the lower position ...........................................................................................25
10.8.4.2 Mounting the clamping into the upper position...........................................................................................26
10.8.4.3 Warning about the T-bar.............................................................................................................................26
10.9.1 Settings ..........................................................................................................................................................27
10.9.2 Clamp settings on the display........................................................................................................................28
10.9.3 Programming the counter...............................................................................................................................28
10.9.4 Preset counter................................................................................................................................................28
10.9.5 Step by step mode .........................................................................................................................................29
10.10.1 Feed test.....................................................................................................................................................31
10.10.2 Parameter settings......................................................................................................................................32
10.11.1 Simple delivery device (standard) ..............................................................................................................33
10.11.2 Conveyor belt (optional) .............................................................................................................................33
11 Short overview "Setting up the MOBI360" ........................................................34
12 KA300(R) hanger dispenser................................................................................35
12.1.1 Installation KA300 ..........................................................................................................................................35
13 Error messages....................................................................................................36
13.1.1 Incorrect input.................................................................................................................................................36
13.1.2 Hanger empty.................................................................................................................................................36
13.1.3 Fault on the hanger device.............................................................................................................................36
13.1.4 Fault in the closing device..............................................................................................................................36
14 Troubleshooting...................................................................................................37
14.1.1 Faults when inserting the hanger...................................................................................................................37
15 Default values and factory settings ...................................................................39
16 some space for your notes .................................................................................40
10.9 Entering display data................................................................................................................27
10.10 Feed test and parameter settings............................................................................................31
10.11 Delivery device..........................................................................................................................33
12.1 KA300 ........................................................................................................................................35
13.1 Error messages on the display................................................................................................36
14.1 Faults when drawing in loops..................................................................................................37
14.2 Faults in transporting of the material to be bound into the closing unit ..............................38
14.3 Poor binding..............................................................................................................................38
14.4 General faults............................................................................................................................38
15.1 Default in the settings display ................................................................................................. 39
15.2 Values in the parameter display ..............................................................................................39

MOBI360 EC Declaration of Conformity page 4
2 EC Declaration of Conformity
According to EC Directives
xEC Machinery Directive 2006/42/EG
xElectromagnetic compatibility according to 2004/108/EG
xLow-voltage 2006/95/EG
The following equipment:
Product: Semi-automatic binding machine
Type: MOBI360
Valid from machine no.: 10099
Year of construction: 08/2011
was developed, designed and manufactured according to the above EC Directives exclusively by
Company: Chr. Renz GmbH, Rechbergstraße 44, D-73540 Heubach
The following harmonised standards were applied:
EN ISO 12100, Safety of Machinery, Basic concepts, general principles for design
EN 60204-1, Safety of Machinery, Electrical Equipment of Machines
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The following national standards, guidelines and specifications were applied:
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Complete technical documentation is available.
The machine’s manual is available
;in the original version
;in the following European languages: German, English, Italian, Spanish, French,
Heubach, Aug. 2011 Managing Director
(Place, date) Signature (Position)

MOBI360 As-delivered condition of your MOBI360 page 5
3 As-delivered condition of your MOBI360
Machine number: 4036015 .
Year of construction :
Pitch (en): 2:1 3:1
Voltage: V
Frequency : Hz
PLC- program :
Display- program :
Calendar hanger tool: KA s/n . no cal. hanger tool
Delivery device: standard delivery device
conveyor belt
s/n .
Additional accessories :
Heubach, Thursday, 01 December 2011
signature

MOBI360 Product description page 6
4 Product description
4.1 Intended use
The RENZ® MOBI360 binding machine is exclusively intended for binding with a wire comb. As an
option, the wire comb elements can also be cut.
xThe machine is not intended for applications other than those specified here
xNon-compliance with this manual will be considered to be inappropriate use!
In particular, we point out that the following is not allowed:
xThe uses of the machine for purposes other than binding with wire comb elements.
Danger
xIf the MOBI360 is not used in accordance with these requirements, the safe
operation of the machine cannot be guaranteed.
xAny damage to property and persons resulting from inappropriate use is the
responsibility of the operator of the machine, not the manufacturer.
4.2 Description of operation
The RENZ MOBI360 is a semi-automatic wire comb binding machine.
It binds wire combs from 50 –500mm in length and a diameter of 3/16" – – 11/4“.
A calendar hanger feed (KA300), available as an option, enables an automatic feed of calendar hangers
during the binding process.
It is possible to skip bind up to 3 elements as standard.
4.3 Description of operational sequence
xThe product to be bound is fitted into the available wire comb elements.
xOn pressing the foot pedal, the product is transported to the right into the binding unit.
xAt the same time a new wire comb is positioned ready (with the KA300 option, the calendar hanger
also drops into the elements).
xThe product is clamped in the binding unit and moved upwards.
xThe upper position is now bound.
xWhen the binding procedure has ended, the closing bar moves back far enough to allow the finished
bound product to slide downward into the magazine.
xThe machine is now ready for a new binding cycle.

MOBI360 General safety advice page 7
5 General safety advice
5.1 Operator’s duty of care
xThe MOBI360 binding machine has been designed and built according to
carefully selected harmonised standards and additional technical specifications.
It therefore meets the latest technical standards, offering the highest possible
level of safety in operation.
xHowever the machine can only be operated safely if all the required steps are
taken. It is a part of the operator’s duty of care to plan for and monitor the
execution of these steps.
In particular the operator must ensure that
xThe machine is only used as intended
xThe machine is only operated when in perfect functional condition and the safety
devices in particular are regularly checked for their functionality.
xExisting safety devices must not to be altered or defeated.
xThe personal safety equipment required for personnel involved in operation,
maintenance and repair must be available and be worn.
xThe manual is legible and complete, and is always available where the machine
is used.
xThe machine may only be operated, serviced and repaired by qualified and
authorised personnel.
xSuch personnel are given regular training in all matters relating to health and
safety and the protection of the environment, and should be conversant with the
manual and in particular the safety advice contained in it.
xAll safety and warning notices attached to the machine should not be removed
and must be legible.
5.2 Safety advice
These operating instructions provide valuable safety advice regarding unavoidable residual risks that
exist in the operation of the machinery.
These residual risks may pose danger to:
xPersonnel, in particular operators
xThe product and the machine
xThe environment

MOBI360 General safety advice page 8
5.3 Explanation of Symbols
The symbols listed below appear in the operating instructions where appropriate, highlighting the
specified residual risks.
Danger
This symbol indicates a particular risk to personnel! (danger to life, risk of injury)
Caution
This symbol indicates a particular risk to the equipment, the material and / or the
environment. (damage, collision)
This symbol indicates an electrical risk. (See also Chapter 5.6) (danger to life, risk of
injury or fire)
This symbol indicates a risk of crushing hands and fingers.
Stickers have been placed on the machine at the relevant position.
The main aim of this health and safety advice is to prevent personal injuries.
xIf a warning triangle marked “Danger” is placed next to safety advice, this does not exclude the
possibility of risks to the equipment, material and / or the environment as well.
xIf the warning triangle indicating electrical danger is placed next to safety advice, this does not
exclude the possibility of risks to the machine, material, environment and personnel.
xIf the warning triangle marked “Warning” is placed next to safety advice, there is no risk to
personnel.
In all cases, the symbol does not replace the text of the safety advice. The text must always be
read thoroughly!
information
This symbol indicates matters of special importance to the operator and/or provides further
information to assist in understanding the workings of the machine.

MOBI360 General safety advice page 9
5.4 Safety precautions during normal operation
xThe machine may only be operated by personnel who are authorised and
trained in its use, who are conversant with the manual and can work according
to the instructions laid down in it.
Before switching on the machine, check and make sure that
xonly authorised personnel are present in the working area around the machine
and that nobody can be injured when the machine starts up.
xbefore starting production, check the machine for visible damage and make
sure that it is only operated if it is in perfect condition! Any defects should be
reported to the operator’s superior immediately.
xbefore starting production, remove all material and items not required for
production from the work area around the machine.
xbefore starting production, ensure all safety devices are functioning correctly!
5.5 Safety precautions during maintenance
Warning
Keep to the inspection and maintenance intervals laid out in the manual.
Pay attention to the repair and maintenance manuals for the individual components in
this instruction booklet.
Before carrying out maintenance or repair work, bar access to unauthorised
personnel in the work area around the machine! Attach or set up a sign drawing
attention to the fact that maintenance or repair work is being carried out.
Before maintenance and repair work is carried out, switch off at the mains and
secure the electricity supply with a padlock. The key to this lock must be in hands of
the person who is carrying out the maintenance or repair work. Furthermore the
machine must be disconnected from the mains.
When changing heavy machine parts, only use only suitable lifting devices and
slinging equipment.
Before maintenance and repair work is carried out ensure that all parts of the
machine with which contact may be made have cooled down to ambient temperature.
Dispose of environmentally hazardous lubricating, cooling or cleaning agents in a
responsible manner.

MOBI360 General safety advice page 10
5.6 Work on electrical equipment
Repair work on electrical equipment in the machine may only be carried out by a
trained electrician.
xExamine electrical equipment regularly.
xTighten loose connections immediately.
xChange damaged conductors / cables immediately.
xAlways keep the switchgear cabinet closed. Access is restricted to authorised
personnel with the appropriate key and tools.
xNever clean switchgear cabinets and other electrical equipment housings by
hosing down with water.
5.7 Environmental standards
When working on, or with the machine, adhere to all legal requirements avoiding the
production of waste, recycling and disposal. It is of particular importance during
installation, repair or maintenance work that the following pollutants do not enter the
groundwater, or drainage system:
xLubricating greases and oils
xHydraulic oils
xCooling agents
xCleaning fluids containing solvents
These materials must placed in suitable containers, transported away from the
machine, collected and disposed of.