Sauder Boone Mountain 416598 User manual

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sauder.com
It stands. You sit.
A thing of beauty,
this one.
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Lot # 364531 09/04/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
TV Stand
Boone Mountain Collection | 416598

Table of Contents Assembly Tools Required
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
WARNING
!
Skip the power trip.
This time.
3
4
5-22
23-25
26-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Use of a TV that is too heavy or large is hazardous. A TV that is too heavy will create a risk of a tip-over that can cause severe injury or
death. A TV that is too large for the available space might be accidentally pushed or bumped o the furniture, or subject to tip-over.
• Check the size and weight of your TV. Compare it to the diagram below – before you begin assembly!
• This Sauder unit is designed for use with televisions weighing less than 95 pounds. Never use with a TV that weighs more.
• The size of the television, front-to-back and side-to-side, must fit within the space defined in the diagram.
• Never place the front edge of the TV past the front edge of the TV support shelf (or stop molding – if equipped)
• Never allow the sides of the TV to extend past the side edges of the TV support surface.
• If the TV has a CRT picture tube, the picture tube cone may extend past the rear of the support shelf.
• Be sure to apply the warning label as instructed in the last assembly step. The label provides important safety related information.
95 lbs.
95 lbs.
19-1/2"
19-1/2"
47-1/8"
47-1/8"
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Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C RIGHT UPRIGHT (1)
D LEFT UPRIGHT (1)
E TOP (1)
F SHELF (2)
G BACK (1)
H BACK BRACE (2)
I ADJUSTABLE SHELF (2)
J2 LEG (6)
K SMALL INNER LEG (1)
L OUTER LEG (3)
M DRAWER FRONT (2)
N END MOLDING (2)
D113 DRAWER SIDE (4)
D265 DRAWER BOX FRONT/BACK (4)
D597 DRAWER BOTTOM (2)
A
B
C
D
E
F
F
G
H
H
I
I
J2
J2
J2
J2
J2
J2
K
L
L
L
M
M
N
N
D113
D113
D597
D597
D113
D265
D265
D265
D265
D113
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
CAM COVER - 12
13P
SCREW COVER - 4
18P
3S GOLD 5/16" FLAT HEAD SCREW - 18
METAL PIN - 8
1R
BLACK 9/16" FLAT HEAD SCREW - 4
32S
CAM SCREW - 6
8F
CAM DOWEL - 20
2F
NAIL - 49
1N
30S BLACK 1-9/16" FLAT HEAD SCREW - 16
HIDDEN CAM - 26
1F
SILVER 1-1/2" MACHINE SCREW - 4
95S
PULL - 2
103K
RUBBER SLEEVE - 8
2R
(Refer to step 18 for proper location and application)
WARNING LABEL - 1
3L
WARNING
Never use this furniture with a TV that is too
large or too heavy. Severe injury or death
can occur.The TV and furniture will be
unstable and may tip.
-The TV must less than 95 lbs.
-The base of the TV must be able to sit
completely on this shelf.
-Refer to instruction book for complete
safety information.
Note: This is a permanent label. Do not try
to remove. Surface will be damaged.
02/ 02 269227
I-BEAM - 21
56M
416598 www.sauder.com/servicesPage 4
40CA CABINET RIGHT - 2 40CB CABINET LEFT - 2 40CC DRAWER RIGHT - 2 40CD DRAWER LEFT - 2
BLACK 1-7/8" FLAT HEAD SCREW - 12
2S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push twenty-six HIDDEN CAMS (1F) into the ENDS (A and B)
UPRIGHTS (C and D), SHELVES (F), and BRACES (H). Then,
insert the metal end of a CAM DOWEL (2F) into each HIDDEN
CAM, except in the edges called out in the UPRIGHTS (C and D).
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Arrow
1F
2F
Arrow
1F
2F
Arrow
1F
1F
Arrow
(26 used)
(20 used)
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into this edge.
Do not insert
CAM DOWELS
into this edge.
HH
F
F
D
C
A
B

å Turn six CAM SCREWS (8F) into one of the OUTER LEGS (L).
Step 2
416598 www.sauder.com/servicesPage 6
8F
(6 used)
Remember:
Righty tighty.
Lefty loosey.
L

å 1. Position the grooves of a LEG (J2) and an OUTER LEG (L) so they are facing each other.
å 2. While holding them together, push an I-BEAM (56M) into the groove of both legs. It is important that the arrow in the I-BEAM
is pointing toward the LEGS (L and J2) as shown in diagram 2. You will push three I-BEAMS in one end of the LEGS (J2 and L)
and two I-BEAMS in the opposite end.
å NOTE: You may have to gently tap the 2nd and 3rd I-BEAMS in with a hammer.
å Repeat this step with another set of LEGS (J2 and L) and then four LEGS (J2) as shown in diagram 3 and 4 below.
å NOTE: You will have four sets of LEGS after you have this step completed.
Step 3
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1
3
2
4
J2
J2
J2
J2
LL
J2 J2
Groove
Groove
Arrow
Arrow
Arrow
Arrow
56M
56M
56M
56M

å Fasten the ENDS (A and B) to the LEGS (L). Use six
BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Step 4
416598 www.sauder.com/servicesPage 8
L
L
A
B
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Edge with CAM DOWELS
Edge with CAM DOWELS
These edges
must be even.
BLACK 1-7/8" FLAT HEAD SCREW
(6 used in this step)
2S

å Flip the ENDS (A and B) over.
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A and B) until the shoulder of the SCREWS
rest on the surface of the ENDS.
å Slide the END MOLDINGS (N) onto the ENDS (A and B ).
Line up the groove in the MOLDINGS over the head of the
SCREWS in the ENDS.
Step 5
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A
B
These edges
should be even.
These edges
should be even.
Shoulder
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
N
N
N
N

å Flip the ENDS (A and B) over again.
å Fasten the ENDS (A and B) to two sets of LEGS (J2). Use
six BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Step 6
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Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Edge with CAM DOWELS
Edge with CAM DOWELS
Use the 2nd, 4th
and 6th hole in
the LEGS (J2).
A
B
J2
J2
1
2
3
4
5
6
BLACK 1-7/8" FLAT HEAD SCREW
(6 used in this step)
2S