Sauder Boone Mountain 416598 User manual

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sauder.com
It stands. You sit.
A thing of beauty,
this one.
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Lot # 364531 09/04/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
TV Stand
Boone Mountain Collection | 416598

Table of Contents Assembly Tools Required
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
WARNING
!
Skip the power trip.
This time.
3
4
5-22
23-25
26-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Use of a TV that is too heavy or large is hazardous. A TV that is too heavy will create a risk of a tip-over that can cause severe injury or
death. A TV that is too large for the available space might be accidentally pushed or bumped o the furniture, or subject to tip-over.
• Check the size and weight of your TV. Compare it to the diagram below – before you begin assembly!
• This Sauder unit is designed for use with televisions weighing less than 95 pounds. Never use with a TV that weighs more.
• The size of the television, front-to-back and side-to-side, must fit within the space defined in the diagram.
• Never place the front edge of the TV past the front edge of the TV support shelf (or stop molding – if equipped)
• Never allow the sides of the TV to extend past the side edges of the TV support surface.
• If the TV has a CRT picture tube, the picture tube cone may extend past the rear of the support shelf.
• Be sure to apply the warning label as instructed in the last assembly step. The label provides important safety related information.
95 lbs.
95 lbs.
19-1/2"
19-1/2"
47-1/8"
47-1/8"
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Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C RIGHT UPRIGHT (1)
D LEFT UPRIGHT (1)
E TOP (1)
F SHELF (2)
G BACK (1)
H BACK BRACE (2)
I ADJUSTABLE SHELF (2)
J2 LEG (6)
K SMALL INNER LEG (1)
L OUTER LEG (3)
M DRAWER FRONT (2)
N END MOLDING (2)
D113 DRAWER SIDE (4)
D265 DRAWER BOX FRONT/BACK (4)
D597 DRAWER BOTTOM (2)
A
B
C
D
E
F
F
G
H
H
I
I
J2
J2
J2
J2
J2
J2
K
L
L
L
M
M
N
N
D113
D113
D597
D597
D113
D265
D265
D265
D265
D113
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
CAM COVER - 12
13P
SCREW COVER - 4
18P
3S GOLD 5/16" FLAT HEAD SCREW - 18
METAL PIN - 8
1R
BLACK 9/16" FLAT HEAD SCREW - 4
32S
CAM SCREW - 6
8F
CAM DOWEL - 20
2F
NAIL - 49
1N
30S BLACK 1-9/16" FLAT HEAD SCREW - 16
HIDDEN CAM - 26
1F
SILVER 1-1/2" MACHINE SCREW - 4
95S
PULL - 2
103K
RUBBER SLEEVE - 8
2R
(Refer to step 18 for proper location and application)
WARNING LABEL - 1
3L
WARNING
Never use this furniture with a TV that is too
large or too heavy. Severe injury or death
can occur.The TV and furniture will be
unstable and may tip.
-The TV must less than 95 lbs.
-The base of the TV must be able to sit
completely on this shelf.
-Refer to instruction book for complete
safety information.
Note: This is a permanent label. Do not try
to remove. Surface will be damaged.
02/ 02 269227
I-BEAM - 21
56M
416598 www.sauder.com/servicesPage 4
40CA CABINET RIGHT - 2 40CB CABINET LEFT - 2 40CC DRAWER RIGHT - 2 40CD DRAWER LEFT - 2
BLACK 1-7/8" FLAT HEAD SCREW - 12
2S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push twenty-six HIDDEN CAMS (1F) into the ENDS (A and B)
UPRIGHTS (C and D), SHELVES (F), and BRACES (H). Then,
insert the metal end of a CAM DOWEL (2F) into each HIDDEN
CAM, except in the edges called out in the UPRIGHTS (C and D).
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Arrow
1F
2F
Arrow
1F
2F
Arrow
1F
1F
Arrow
(26 used)
(20 used)
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into this edge.
Do not insert
CAM DOWELS
into this edge.
HH
F
F
D
C
A
B

å Turn six CAM SCREWS (8F) into one of the OUTER LEGS (L).
Step 2
416598 www.sauder.com/servicesPage 6
8F
(6 used)
Remember:
Righty tighty.
Lefty loosey.
L

å 1. Position the grooves of a LEG (J2) and an OUTER LEG (L) so they are facing each other.
å 2. While holding them together, push an I-BEAM (56M) into the groove of both legs. It is important that the arrow in the I-BEAM
is pointing toward the LEGS (L and J2) as shown in diagram 2. You will push three I-BEAMS in one end of the LEGS (J2 and L)
and two I-BEAMS in the opposite end.
å NOTE: You may have to gently tap the 2nd and 3rd I-BEAMS in with a hammer.
å Repeat this step with another set of LEGS (J2 and L) and then four LEGS (J2) as shown in diagram 3 and 4 below.
å NOTE: You will have four sets of LEGS after you have this step completed.
Step 3
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1
3
2
4
J2
J2
J2
J2
LL
J2 J2
Groove
Groove
Arrow
Arrow
Arrow
Arrow
56M
56M
56M
56M

å Fasten the ENDS (A and B) to the LEGS (L). Use six
BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Step 4
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L
L
A
B
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Edge with CAM DOWELS
Edge with CAM DOWELS
These edges
must be even.
BLACK 1-7/8" FLAT HEAD SCREW
(6 used in this step)
2S

å Flip the ENDS (A and B) over.
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A and B) until the shoulder of the SCREWS
rest on the surface of the ENDS.
å Slide the END MOLDINGS (N) onto the ENDS (A and B ).
Line up the groove in the MOLDINGS over the head of the
SCREWS in the ENDS.
Step 5
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A
B
These edges
should be even.
These edges
should be even.
Shoulder
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
N
N
N
N

å Flip the ENDS (A and B) over again.
å Fasten the ENDS (A and B) to two sets of LEGS (J2). Use
six BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Step 6
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Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Edge with CAM DOWELS
Edge with CAM DOWELS
Use the 2nd, 4th
and 6th hole in
the LEGS (J2).
A
B
J2
J2
1
2
3
4
5
6
BLACK 1-7/8" FLAT HEAD SCREW
(6 used in this step)
2S

å Lay the LEG assemblies aside.
å Fasten the UPRIGHTS (C and D) to the TOP (E). Tighten
four HIDDEN CAMS.
Step 7
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Surface with
HIDDEN CAMS
C
DE
Surface with
HIDDEN CAMS
Surface
with holes
These edges must be even.
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees

å Fasten the LEG (L) with CAM SCREWS to the
UPRIGHTS (C and D). Tighten six HIDDEN CAMS.
Step 8
416598 www.sauder.com/servicesPage 12
The top edge of the OUTER LEG (L)
should be against the TOP (E).
E
L
12
C
D

å Position the grooves of the SMALL INNER LEG (K) and
the OUTER LEG (L) so they are facing each other.
å Push an I-BEAM (56M) into the groove of both LEGS. It is
important that the arrow in the I-BEAM is pointing toward the
LEGS (K and L) .
å NOTE: You may need to gently tap the I-BEAM in with
a hammer.
å Fasten the SHELVES (F) to the UPRIGHTS (C and D).
Tighten four HIDDEN CAMS.
Step 9
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K
56M
Arrow
L
Groove
Arrow
Minimum
190 degrees
Maximum
210 degrees
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Finished edge
Finished edge
This edge must be
against the UPRIGHTS.
C
D
F
F

å Fasten the BACK BRACES (H) to the UPRIGHTS (C and D).
Tighten two HIDDEN CAMS.
Step 10
416598 www.sauder.com/servicesPage 14
Arrow
Minimum
190 degrees
Maximum
210 degrees
C
D
H
H
Surface with HIDDEN CAMS Surface with HIDDEN CAMS

å Fasten the ENDS (A and B) to the TOP (E), SHELVES (F),
and BRACES (H). Tighten ten HIDDEN CAMS.
Step 11
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Arrow
Minimum
190 degrees
Maximum
210 degrees
A
B
E
F
F
H
H
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS

å Fasten the CABINET RIGHTS (40CA) to the RIGHT END (A)
and LEFT UPRIGHT (D). Use four GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #3.
å Fasten the CABINET LEFTS (40CB) to the LEFT END (B)
and RIGHT UPRIGHT (C). Use four GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #3.
Step 12
416598 www.sauder.com/servicesPage 16
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
1
1
2
2
3
3
4
4
1
1
2
2
3
3
4
4
Roller end
Roller end
Look for the letter stamping
on the CABINET RAILS
C
D
A
B

Step 13
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Don't worry. It isn't
Rome. This can be built
in a day.
å Carefully turn your unit over onto its front edges. Unfold
the BACK (G) and lay it over your unit.
å Make equal margins along all four edges of the BACK (G). Push
on opposite corners of your unit if needed to make it "square".
å Fasten the BACK (G) to your unit using the NAILS (1N).
å NOTE: Be sure to tap NAILS into the holes that line up
over the SHELF (F) and UPRIGHTS (C and D).
å NOTE: Perforations have been provided for access
through the BACK. Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
These holes must line up over the
SHELVES (F) and UPRIGHTS (C and D).
NAIL
(49 used in this step)
1N
G

Step 14
416598 www.sauder.com/servicesPage 18
å Fasten two DRAWER SIDES (D113) to a DRAWER BOX
FRONT/BACK (D265). Use four BLACK 1-9/16" FLAT
HEAD SCREWS (30S).
å Slide a DRAWER BOTTOM (D597) into the grooves in the
DRAWER SIDES (D113) and DRAWER BACK (D265).
å Repeat this step for the other drawer.
Finished
surface
Groove
BLACK 1-9/16" FLAT HEAD SCREW
(8 used in this step)
30S
1
2
D113
D265
D265
D597
D113
D113
D113

Step 15
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å Fasten a DRAWER BOX FRONT/BACK (D265) to the
DRAWER SIDES (D113). Use four BLACK 1-9/16" FLAT
HEAD SCREWS (30S).
å NOTE: Be sure the DRAWER BOTTOM (D597) inserts into
the groove in the DRAWER BOX FRONT/BACK (D265).
å Fasten a PULL (103K) and DRAWER FRONT (M) to one
of the DRAWER BOX FRONT/BACKS (D265). Use two
SILVER 1-1/2" MACHINE SCREWS (95S).
å Repeat this step for the other drawer.
103K
Flat edge
SILVER 1-1/2" MACHINE SCREW
(4 used in this step)
95S
BLACK 1-9/16" FLAT HEAD SCREW
(8 used in this step)
30S
D113
D265
D597
D113
M

Step 16
416598 www.sauder.com/servicesPage 20
å Fasten a DRAWER RIGHT (40CC) and a DRAWER LEFT (40CD)
to the DRAWER SIDES (D113). Use four GOLD 5/16" FLAT
HEAD SCREWS (3S) through holes #2 and #4.
å Repeat this step for the other drawer.
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
1
1
2
2
3
3
4
4
Roller end
Roller end
D113
D113