Skymsen CLM-300 User manual

26196.3 - Março /2011
Instruction Manual
Dough Roller - Model CLM-300/300L
CLM-300L
CLM-300
®
®
- ALÉM DESTAS MÁQUINAS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PRÉVIO.
LINHA DIRETA
SKYMSEN
Ramais 2011
2012
2013
E-mail: [email protected]
METALRGICA SIEMSEN LTDA.
Rua Anita Garibaldi, nº 262 – Bairro: Sno Luiz – CEP: 88351-410
Brusque – Santa Catarina – Brasil
Fone: [phone] – Fax: [phone]
www.siemsen.com.br - [email protected]
METALÚRGICA SIEMSEN LTDA.
METALÚRGICA SIEMSEN LTDA.

13
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6 ELECTRIC DIAGRAM MOD. CLM- 300/300L

Dough Roller - Model CLM-300/300L
Index
01
Instruction Manual
1.Introduction_______________________________________02
1.1 Safety__________________________________________02
1.2 Main components_________________________________02
1.3 Technical Characteristic____________________________03
2. Installation and Pré-Operation_________________________03
2.1 Installation_______________________________________03
2.2 Pre-operation____________________________________04
2.3 Proceedings for feeding_____________________________05
3. Regular Operation__________________________________05
3.1 Switching on_____________________________________05
3.2 Dough thickness control____________________________06
3.3 Cleaning________________________________________06
4. General Safety Rules________________________________08
4.1 Basic operational practice___________________________08
4.2 Precautions and remarks before switching on the machine__09
4.3 Routine Inspection_________________________________10
4.4 Operation_______________________________________10
4.5 After work is done__________________________________11
4.6 Maintenance Operation_____________________________11
4.7 How to proceed in case of EMERGENCY________________11
4.8 Warnings________________________________________12
5. Problem Analysis and Solutions________________________12
5.1 Problems, causes ands solutions______________________12
6. Electrical Diagram__________________________________13
The electrical and mechanical maintenance has to be performed by
skilled personnel. The person in charge has to be sure that the machine is
under perfect working and safe conditions before it is switched on.
The CLM-300/300L Dough Roller was designed to need minimum
maintenance however some performance failures may occur due to
operational wearing.
Please refer to Table- 02 below in which the main possible
problem/solution situations are described.
Besides the Company is ready to assist you through your Dealers as well
as the Company TechnicalAssistance network.
4.8 Warnings
5.1 Problems, causes and solutions
Table - 02
12
*Deregulated scrapers
* Rollers stop during
operation
*on/off button with bad
contact
*Cord or outlet with bad
contact
*No power
*Check if machine is
plugged in outlet
* Call technical
assistance
*Check if cord is in
perfect conditions,
check the pins of the
plug
5. PROBLEMS ANALYSIS AND SOLUTIONS
*The laminated product
got stuck in between the
rollers
* Call technical
assistance

02
Pic - 01
tray
thickness control handle
1. INTRODUCTION
1.1 Safety
When un properly used the Dough Roller Model CLM-300/300L is a
potentially DANGEROUS equipment. Never place your hand inside the
upper opening through which the dough is introduced to feed the machine.
Cleaning and maintenance or any other operation with the machine shall be
carried out by trained person. In order to avoid accidents follow the
instructions below:
1.1.1 Be sure the machine is plugged off the electric network when
cleaning, maintenance or any service is being made.
1.1.2 Never use direct water spray on the machine.
1. 2 Main Components
The Dough Roller Model CLM-300/300L is a machine to be used on a
bedplate or a solid table to roll different kinds of dough.
Most of the components which are part of the machine, are
manufactured with high performance raw materials : stainless steel,
aluminum or plastic.
lateral cover
Base
11
4.5 After work is done
4.5.1Always clean the machine after the operation.
UNPLUG THE MACHINE FROMTHE OUTLET.
Never clean the machine unless the rollers have come to a COMPLETE
STOP.
Replace all parts on its proper position before turning it on again.
Check level of oil.
When checking the tension of the rubber belt(s) and chain(s) never
INTRODUCE your fingers between the belt(s) and the pulleys , neither
between the (chain(s) and the gears.
4.6 Maintenace Procedure
Any maintenance operation is dangerous when the machine is on. TURN IT
OFF BY UNPLUGING THE MACHINE FROM THE OUTLET.
4.7 EMERGENCY - How to proceed
In case of EMERGENCY turn the machine off IMMEDIATELY by pressing
on the on/off switch on the upper part of the machine. The rollers will stop
right away. Then you turn the thickness control handle to its maximum width
thus allowing a wider distance between the rollers.
IMPORTANT
Immediately unplug the machine from the outlet in case of
emergency. Never turn the machine on when the reversion handle
is fixed in the pinion.

03
1.3 Technical Characteristics
2.1 Installation
(*) Frequency and voltage will be in accordance with the supplied electric motor .
The Dough Roller must be placed on a firm working table, preferrably
850 mm high and 350 mm far from the operator.
Be sure the voltage is adequate. The electricity source shall have the
same voltage as the Dough Roller electric motor .
Pic - 02
Table -01
2. INSTALLATION AND PRE-OPERATION
Maximum load capacity
Voltage
Motor rating
[Kg] 2
110 or 220
50 or 60 (*)
0,368
590
500
550
20
35
½
[V]
[Hz]
[CV]
[kW/h]
[mm]
[mm]
[mm]
[kg]
[kg]
Frequency
Consumption
Height
Width
Depth
Net weight
Gross weight
Characteristics Unit CLM-300L
2
110 or 220
50 or 60 (*)
0,368
590
500
550
20
35
½
CLM-300
CLM-300 CLM-300L
Model Maximum Load
CLM-300
CLM-300L
2kg dough
2kg dough
Load Chart
The electrical cable in use has to be adequate to hold the power of the motor
Electrical cord on the floor or near the machine must be protected , to avoid
short circuits .
Oil reservoirs have to be on their adequate level. Check and add oil when
necessary.
When checking the tension of the rubber belt(s) DO NOT put your fingers
between the belts and neither between the gears.
Check if motor(s) , sliding and turning parts are producing abnormal noises.
Check tension of rubber belt(s) and chain(s), and change the whole set if
any belt or chain is worn out .
DO NOT introduce your fingers between the belt(s) and the pully (ies) ,
neither between the chain(s) and the gear (s).
Do not work with loose long hair, that could get caught by parts of the
machine and thus cause serious accidents. Tight the hair behind and above
the head, or cover them with a scarf .
Only qualified and well trained operators may operate the machine.
NEVER operate the machine without all original safety devices in perfect
conditions.
4.4 Operation
4.3 Routine Inspection
10
4.2.2 Warning
Be sure that the contents of this manual are all well and fully understood.
Every operational function or proceeding has to be clear.
The operator has to be well aware of the functions of each key or button that
is being touched. The operator has to know which is the right command to be
started.

04
2.2 Pre Operation
Important
Under no circumstances do the cleaning when the machine is
working.
The power cable is provided with a plug with two round pins
and a grounding wire.
It is mandatory that the three points be connected before the machine is
started.
First make sure the Dow Roller is firm in its position. Clean the
rolls with a dry cloth and if necessary with a plastic slice.
Pic - 03
Pic - 04
0
35 mm
m
850m
09
Immediately turn the machine off in case of electrical power failure.
Use only recommended oil lubs and grease or eqüivalent.
Avoid mechanical shocks which may affect the good performance of the
machine.
Avoid the penetration of water, dirt or dust on electrical or mechanical
components of the machine.
Do not change original characteristics of the machine.
Preserve all warning and identification signs. Do not remove any and make
sure the stickers are clean and clear. Contact your nearest Technical
Assistant if any has been removed or torn.
4.1.3 General
Never touch or give any manual command at random .
If the operation is performed by more than one operator be sure that signs of
communication are clear and well understood. A following operation can
procede only when the sign between operators was made and understood.
4.2 Care and observations before switching on the Dough Roller
Important
Read carefully and with attention all the contents of this Manual
before turning the machine on. Be sure all instructions were well
understood. If any doubts arise contact your next responsible
person , or contact the Dealer.
Damaged electrical wire or cable may cause leakage and electrical shocks.
Be sure to check the conditions of the wiring.

05
2.3 Feeding Procedures
3.1 Switching On
Important
Under no circumstances use your hands to directly put or remove
any portion of dough in between the cylinders.
Important
Wait until the rollers come to a complete stop. The machine
operates in silence. Do not place any objects such as knives,
spoons or other when the machine is not in operation.
To start the machine press the button of the ON/OFF switch, on the upper
side of the machine .
3. NORMAL OPERATION
Pic - 05
wrong
Pic - 06
right
Rool Protection
The Roller model CLM -300 brings a safety system that prevents fingers
from touching the rolls when feeding the machine turned ON. Therefore, the
machine will only work if the mentioned roll protection is turned down.
To feed the Roller, the product to be laminated must be placed onto the
gutter, and guided until it is pulled by the rolls when the machine is turned on.
08
General Safety Rules were developed to more adequately clarify and
instruct operators and maintenance personel.
The machine has to be handed over to the operator in good working
conditions. Also the operator has to be properly instructed concerning the
use and safety of the machine by the Dealer. The operator should not use
the machine before getting fully familiar with the whole contents of this
Instruction Manual.
4.1.1 CAUTION
Some parts are connected to electricity and may cause fatality when
touched due to high voltage.
Never touch buttons, switches and keys with wet hands, shoes or clothes.
Such recommendation not being followed may cause electric shocks and
even fatality.
4.1 Basic Operational Practice
4. GENERAL SAFETY RULES
It is important to know exactly the place where the on/off switch is
installed on the machine without having to search for it in case of emergency.
Before any maintenance procedure, be sure the machine is plugged off the
network.
Asafe and large working area shall be provided to avoid dangerous falls .
Water and oil on the floor will turn it slippery and dangerous. Be sure the floor is
clean and dry.
Before turning on any switch (buttons, keys and switches) be sure the operation is
correct. Check this manual if any doubt arises.
Never touch or give any manual command at random .
If the operation is performed by more than one operator be sure that signs of
communication are clear and well understood. A following operation can procede
only when the sign between operators was made and understood.
4.1.2 Warning
IMPORTANT
If any item from the GENERAL SAFETY NOTIONS section is not
applicable to your product, please disregard it.

06 07
For cleaning turn the machine off, unplug it from the electrical network.All
parts that were touched by dough will have to be cleaned.
Pic - 07
3.3 Cleaning
Important
Never do any cleaning when machine is plugged to the electrical
network. To do the cleaning unplug it . Be sure the rollers are
completely motionless.
3.2 Setting the thickness of the dough
In order to determine the thickness of the dough, turn the thickness control
handle according to the desired measure.
thickness control handle
3.3.1 Clean all parts that have contact with the dough with a dry cloth.
3.3.2 Never use objects such as knives, forks and other cutting or punching
tools to remove dough that is stuck in between the rollers. Use a plastic slice
for cleaning or removing dough.
CLM-300 CLM-300L
3.3.3 Cautions with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED
BY EXTERNAL AGENTS, especially when the cleaning or sanitization is not
constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the
presence of chrome, which in contact with oxygen allows the formation of a very
thin protective coat. This protective coat is formed through the whole surface of the
steel, blocking the action of external corrosive agents.
When the protective coat is broken, the corrosion process begins, being
possible to avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately after using the equipment. For
such end, use water, neutral soap or detergent, and clean the equipment with a soft
cloth or a nylon sponge. Then rinse it with plain running water, and dry immediately
with a soft cloth, this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains
and corrosion from arising.
IMPORTANT
Acid solutions, salty solutions, disinfectants and some sterilizing solutions
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid
and others), must be AVOIDED, once it cannot remain for long in contact
with the stainless steel:
These substances attack the stainless steel due to the CHLORINE on its
composition, causing corrosion spots (pitting).
Even detergents used in domestic cleaning must not remain in contact with
the stainless steel longer than the necessary, being mandatory to remove it with plain
water and then dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the
surface and compromising the stainless steel protection, leave particles that rust and
react contaminating the stainless steel. That is why such products must not be used
for cleaning and sanitization. Scrapings made with sharp instruments or similar must
also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid solutions such as vinegar, fruit juices, etc., saltern
solutions (brine), blood, detergents (except for the neutral ones), common steel
particles, residue of sponges or common steel wool, and also other abrasives.