Skymsen DC-06 User manual

ONION PEELER, INOX, 6 kg/PELADORA DE CEBOLLA, INOXIDABLE, 6 kg
MODEL/MODELO
DC-06
INSTRUCTION MANUAL
MANUAL DE INSTRUCCIONES

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SUMMARY
1. Introducon ...................................................................................... 3
1.1 Safety .................................................................................................................... 3
1.2 Main Components ................................................................................................. 5
1.3 Technical Characteriscs ........................................................................................ 6
2. Installaon and Pre-Operaon...........................................................6
2.1 Installaon ............................................................................................................ 6
2.2 Pre Operaon ........................................................................................................ 8
3. Operaon .......................................................................................... 8
3.1 Starng.................................................................................................................. 8
3.2 Operang Procedures ............................................................................................ 8
3.3 Cleaning and Sanizing .......................................................................................... 9
3.4 Cauons with Stainless Steel ................................................................................10
4. General Safety Pracces .................................................................. 11
4.1 Basic Operaon Procedures ..................................................................................11
4.2 Safety Procedures and Notes before Switching the Machine ON ...........................12
4.3 Roune Inspecon................................................................................................13
4.4 Operaon .............................................................................................................13
4.5 Aer Finishing The Work.......................................................................................13
4.6 Maintenance ........................................................................................................14
4.7 Warning................................................................................................................14
5. Analysis and Problems Solving......................................................... 15
5.1 Problem, causes and soluons..............................................................................15
5.2 Adjustments and components replacement..........................................................15
6. Maintenance ................................................................................... 17
7. Electric Diagram............................................................................... 18

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1. Introducon
1.1 Safety
When not properly used this equipment is a potenally dangerous machine. Maintenance,
servicing, cleaning or any other operaon shall be made by trained people. Plug has to be
o outlet during any of these operaons
Below instrucons shall be respected to avoid accidents:
1.1.1 Read completely these instrucons
1.1.2 To avoid to risk electric shocks and damage to the equipment never use it with wet
clothes or shoes and/or standing on wet oors. Do not plunge it into water nor any other
liquid, do not spray water directly to the equipment.
1.1.3 When the equipment is in operaon the operator shall supervise it, principally when
children might be near
1.1.4 Unplug the equipment when :
It is not in use, before to clean it, before to remove or to place some accessory. Before
maintenance or any other service.
1.1.5 Do not operate the equipment if the cord or plug are damaged. Do not lean the cord
on table edges, nor let them lie on hot surfaces.
1.1.6 When the equipment may have fall, have been damaged any way, or simply does not
work, take it to Technical Assistance to check.
1.1.7 The use of accessories not recommended by the manufacturer may cause corporal
damages.
1.1.8 Keep the hands or any other object away from moving parts while the equipment is
in operaon.
1.1.9 During operaon never wear loose clothes with wide sleeves principally around the
wrists.
1.1.10 Make sure the equipment voltage and the network voltage are the same, and the
equipment has been solidly grounded.
1.1.11 When placing the Disc #.08 (Pic.01) make sure its perfect ng on Central Sha Pin
# 02 (Pic. 02) avoiding to damage the equipment.

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IMPORTANT
Make sure the cord is in perfect condions for use. If it is not, change it for a
new one in accordance with the technical specicaons and safety rules. The
substuon shall be made by a qualied professional, and shall respect the local
safety norms.
IMPORTANT
This equipment must not be used by children or any persons with reduced
physical or mental aptness, lack of experience or knowledge, unless they are
under supervision or have received from the person responsible for safety, proper
instrucons on how to use the equipment.
IMPORTANT
Children shall be watched in order to avoid them to play with the equipment.
IMPORTANT
In case of emergency take o the plug from its socket.
IMPORTANT
Never spray water directly on to the equipment.

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1.2 Main Components
All components are made with carefully selected materials, in accordance with Skymsen
experience and standard tesng procedures.
PICTURE 01
01 – Protecon Lid
02 – Housing
03 – Water Outlet
04 – Feet
05 – Cord
06 – ON Switch
07 – OFF Switch
08 – Abrasive Disc

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TABLE 01
CHARACTERISTICS UNIT DC-06 DC-06
Average Producon Kg/h Up to 120 Up to 120
Voltage V 220 110 or 220
Frequency Hz 50 60
Power Rang HP 1/2 1/2
Consumpon Kw/h 0,36 0,36
Height inch 23 23
Width inch 19 1/3 19 1/3
Depth inch 15 1/3 15 1/3
Net Weight Kg 20,7 20,7
Shipping Weight Kg 22,5 22,5
1.3 Technical Characteriscs
800mm
1000mm
Installaon
Area
FRONT SIDE
01 - Central Sha
02 - Central Sha Pin
PICTURE 02
2. Installaon and Pre-Operaon
2.1 Installaon
2.1.1 Placing
The equipment must be placed on to a plane and dry surface.
02
01

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2.1.2 Electric Installaon
This equipment has been designed for 110 or 220 V, When receiving the equipment check
the voltage indicated on the cord label. Next, adjust the voltage of the machine that must
be the same as the main voltage, using the Voltage Selector Switch No. 10 (Fig.01) located
on the boom of the machine.
The cord has a plug with three pins, the middle one is ground. It is mandatory the three
pins to be duly connected before to start the machine.
IMPORTANT
Make sure the network voltage is the same as the voltage indicated on the cord
label.
2.1.3 Hydraulic Installaon
It is recommended to install the machine near a drain or channel the water outlet, through
an extension of the Water Outlet No. 03 (Fig.01). It is also necessary to install a faucet
(diameter ¾) with tap water directly on the product to be stripped. Alternavely, it is
possible to pick up water from another faucet through a hose.
The water oulow jet shall not drop beyond the disc centre as shown on Picture 04.
The water oulow shall not exceed 2.5 litres per minute.
PICTURE 03
NIPPLE
Water entrance to be
connected to the Nipple.
PRODUCT ENTRANCE
It is mandatory to let
water ow directly on the
product
WATER EXIT PIPE
For water and residues.
Install the machine near a
water sink.

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2.2 Pre Operaon
Before to use the equipment all parts to be in contact with the product shall be washed
with water and neutral soap (see item 3.4 Cleaning).
Make sure the equipment is rm on its working place.
3. Operaon
3.1 Starng
To start the equipment:
- Plug the equipment to the electric network.
- Press the ON/OFF Switch # 05 (Pic.01) to posion “I”
3.2 Operang Procedures
PICTURE 04
WATER OUTFLOW JET
WATER ENTRANCE
DISC
IMPORTANT
Never place the hand on the Disc while it is on movement.
- Place the product inside the equipment.
- Close the Lid Nº 01 (Pic.01).
- Open the water ow.
- Start the equipment pressing the ON/OFF Switch to posion “I”.
- The Peeler has a maximum capacity of 6 Kg onions and the processing me is 30 to 50
seconds.
- It can be observed when the product is completely peeled through the opening on top
of Protecon Lid Nº01, turn o the equipment using the OFF Switch Nº07 and wait unl
the disc completely stop, then remove the product manually.

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IMPORTANT
Unplug the machine from the electric network, before to start cleaning.
The equipment shall be totally cleaned and sanized:
- Before the rst use
- Aer every day operaon is ended
- Aer a long period without being used.
Some parts of the equipment may be removed:
- Disc # 08 (Pic.01)
To achieve a good machine cleaning , follow instrucons below:
1. Start the machine empty , and let it work during some minutes, adding abundant water.
2. Switch OFF the machine and unplug it . Wait for the Disc #.08 (Pic.01) to stop completely.
3. Clean the outside of the housing with a wet cloth.
4. Remove Disc #. 08 (Pic.01).
5. Clean the Disc using a nylon brush and abundant water.
6. Replace the Disc inside the machine. Make sure to have the Disc ng on the central
sha pin # 02 (Pic.02).
All parts shall be washed with water and neutral soap.
IMPORTANT
Never spray water directly on to the equipment.
3.3 Cleaning and Sanizing

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3.4 Cauons with Stainless Steel
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,
which in contact with oxygen allows the formaon of a very thin protecve coat. This
protecve coat is formed through the whole surface of the steel, blocking the acon of
external corrosive agents.
When the protecve coat is broken, the corrosion process begins, being possible to avoid it
by means of constant and adequate cleaning. Cleaning must always be done immediately
aer using the equipment. For such end, use water, neutral soap or detergent, and clean
the equipment with a so cloth or a nylon sponge. Then rinse it with plain running water,
and dry immediately with a so cloth, this way avoiding humidity on surfaces and especially
on gaps.
The rinsing and drying processes are extremely important to prevent stains and corrosion
from arising.
IMPORTANT
Acid soluons, salty soluons, disinfectants and some sterilizing soluons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once it cannot remain for long in contact with the
stainless steel.
These substances aack the stainless steel due to the CHLORINE on its composion,
causing corrosion spots (ping).
Even detergents used in domesc cleaning must not remain in contact with the stainless
steel longer than the necessary, being mandatory to remove it with plain water and then
dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface
and compromising the stainless steel protecon, leave parcles that rust and react
contaminang the stainless steel. That is why such products must not be used for cleaning
and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),
blood, detergents (except for the neutral ones), common steel parcles, residue of sponges
or common steel wool, and also other abrasives.

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The following safety instrucons are addressed to both the operator of the machine as
well as the person in charge of maintenance.
The machine has to be delivered only in perfect condions of use by the Distributor to the
user. The user shall operate the machine only aer being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.
4.1 Basic Operaon Procedures
4.1.1 Dangers
Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.
Never touch manual commands such as switches, buons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instrucons
operator could be exposed to severe electrical shocks or even to a lethal situaon.
4.1.2 Warnings
The operator has to be well familiar with the posion of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
Before any kind of maintenance, physically remove plug from the socket.
Provide space for a comfortable operaon thus avoiding accidents.
Water or oil spilled on the oor will turn it slippery and dangerous. Make sure the oor is
clean and dry.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
Never touch any manual commands (switch, buons, lever) unadvisedly.
If any work is to be made by two or more persons, coordinaon signs will have to be given
for each operaon step. Every step of the operaon shall be taken only if a sign has been
made and responded.
4.1.3 Advices
In case of power shortage, immediately switch the machine o.
- Use recommended or equivalent lubricants, oils or greases.
IMPORTANT
If any recommendaon is not applicable to your equipment, please ignore it.
4. General Safety Pracces

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- Avoid mechanical shocks, once they may cause damages or bad funconing.
- Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
- DO NOT change the standard characteriscs of the machine.
- DO NOT remove, tear o or maculate any safety or idencaon labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.
4.2 Safety Procedures and Notes before Switching the Machine ON
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to well understand all the informaon contained in this manual. If you
have any queson contact your supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulaon might cause
electrical shocks as well as electrical leak. Before use, check the condions of all wires and
cables.
4.2.2 Advices
Be sure to well understand all the informaon contained in this manual. Every operaon
funcon or procedure has to be thoroughly clear.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
4.2.3 Precauons
The electric cable has to be compable with the power required by the machine.
Cables touching the oor or close to the machine need to be protected against short
circuits.
The oil reservoirs have to be lled unl the indicated level. Check and rell if necessary.
OBSERVATION
For your own safety read all the machine sckers.

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4.3 Roune Inspecon
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your ngers between the
belts and the pulleys and nor between the chain and the gears.
4.3.2 Precauons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
signs of wearing.
When checking the tension of belts or chains DO NOT insert your ngers between belts
and pulleys, nor between the chains and gears.
Check protecons and safety devices to make sure they are working properly.
4.4 Operaon
4.4.1 Warnings
Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
- Only trained or skilled personnel shall operate this machine.
- Never touch turning parts with your hands or any other way.
- NEVER operate the machine without any original safety devices under perfect condions.
4.5 Aer Finishing The Work
4.5.1 Precauons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
Put all the components back to their funconal posions before turning the machine ON
again.
Check the level of oil.
Do NOT insert your ngers in between belts and pulleys nor chains and gears.

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4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situaon is dangerous.
TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.
IMPORTANT
Always remove the plug from the socket in any emergency situaon.
4.7 Warning
Electrical or mechanical maintenance has to be undertaken by qualied personnel.
The person in charge of maintenance has to be sure that the machine is under TOTAL
SAFETY condions when working.

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5. Analysis and Problems Solving
5.1 Problem, causes and soluons
The Peelers were designed to operate with the need of minimum maintenance but
the natural wearing caused by long use of the equipment may occasionally cause some
malfuncons.
If such problem occurs with your peeler refer to Table 02 in which the most common
situaons are listed with recommended soluons.
5.2 Adjustments and components replacement
The Disc # 11 (Pic.01) is coated with ALUMINIUM OXIDE, responsible to wear the potatoes
peel. Aer some me the Aluminium Oxide will be worn out and therefore the machine
eciency will drop.
Whenever it happens take the disc to Technical Assistance to renew the coat.

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TABLE 02
PROBLEM CAUSE SOLUTION
The machine does not start;
Electric energy shortage;
Problem with the internal or
external wiring ;
Check electric Energy source;
Call Technical Assistance;
Burnt smell or smoke; Problem with the internal or
external wiring; Call Technical Assistance;
The machine starts, but when
the product is placed on the
Disc, the Disc stops or turns
slowly;
Belts sliding;
Problem with the Electric
motor;"
Call Technical Assistance;
Call Technical Assistance;
Damaged Cord; Problem during transportaon; Call Technical Assistance;
Abnormal Noises; Problems with the bearings; Call Technical Assistance;

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6. Maintenance
Maintenance must be considered a set of procedures with the purpose to keep the
equipment best operang condions, therefore increasing the equipment life and safety.
* Cleaning – Check item 3.4 Cleaning.
* Wiring – Check all wires regarding deteriorate condions as well as all electric contacts
(terminals) regarding ghtening and corrosion.
* Contacts – ON/OFF switch, emergency buon, reset buon, electronic circuits etc,
check the equipment in order to assure that all components are correctly working and the
equipment operaon is normal.
* Installaon – Make sure the installaon followed item 2.1 instrucons.
1 - Each month check:
- Check the electrical installaon;
- Measure the voltage at the socket;
- Measure the working current and match it with the nominal current;
- Check the ghtening of all electric terminals to avoid bad contacts ;
- Check electric motor sha clearance;
- Check the wiring for overeang, insulaon failures and mechanical damages.
2 - Each three month checks:
- Check electrical components such as ON/OFF switch, emergency buon, reset buon,
electronic electric circuits, overeang, insulaon failings, or mechanical damages.
- Check bearings clearances.
- Check retainers, O’rings, V’rings and other seals.

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7. Electric Diagram
ELETRIC NETWORK
ON/OFF

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ELETRIC NETWORK
ON/OFF
SELECTOR SWITCH

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INDICE
1. 1. Introducción ................................................................................ 21
1.1 Seguridad .............................................................................................................21
1.2 Componentes principales .....................................................................................23
1.3 Caracteríscas técnicas ........................................................................................24
2. Instalación y Pre-Operación ............................................................. 24
2.1 Instalación ............................................................................................................26
2.2 Pre operación .......................................................................................................26
3. Operación ....................................................................................... 26
3.1 Accionamiento .....................................................................................................26
3.2 Procedimiento Para La Operación .........................................................................26
3.3 Limpieza Y Higienización .......................................................................................27
3.4 Cuidados com aceros inoxidables..........................................................................28
4. Nociones generales de seguridad .................................................... 29
4.1 Praccas basicas de operación ..............................................................................29
4.2 Cuidados y observaciones antes de prender la maquina .......................................30
4.3 Inspección de runa .............................................................................................31
4.4 Operación ............................................................................................................31
4.5 Despues de terminar el trabajo.............................................................................31
4.6 Mantenimiento ....................................................................................................31
4.7 Avisos...................................................................................................................32
5. Analisis y Resolución de Problemas ................................................. 33
5.1 Problemas, Causas Y Soluciones ...........................................................................33
6. Mantenimiento ............................................................................... 35
7. Diagrama Eléctrico .......................................................................... 36