Skymsen Esb User manual

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WWW.SIEMSEN.COM.BR

METALÚRGICA SIEMSEN LTDA.

CNPJ: 82.983.032/0001-19

Rua Anita Garibaldi, nº 262 - Bairro: São Luiz - CEP: 88351-410

Brusque - Santa Catarina - Brasil

Fone: +55 47 3211 6000 - Fax: +55 47 3211 6020

www.siemsen.com.br - [email protected]

45148.7 - VERSÃO 01 - 00001 ATÉ 99999 - INGLES

Data de Correção: 02/02/2012

INSTRUCTION MANUAL

JUICE EXTRACTOR, STAINLESS STEEL, STAINLESS STEEL LIQUID

CHAMBER

MODEL

ESB

2

SUMMARY

1. Introducon ......................................................................................3

1.1 Safety .................................................................................................................... 3

1.2 Main Components ................................................................................................. 5

1.3 Technical Characteristcs ......................................................................................... 6

2. Instalaon and Pre-Operaon............................................................ 6

2.1 Installaon ............................................................................................................ 6

2.1 Pre- Operaon ....................................................................................................... 7

3. Operaon .......................................................................................... 7

3.1 Starng.................................................................................................................. 7

3.2 Operang Procedures ............................................................................................ 7

3.3 Cleaning................................................................................................................. 8

3.4 Cauons with Stainless Steel: ................................................................................ 9

4. General Safety Pracces .................................................................. 10

4.1 Basic Operaon Pracces......................................................................................10

4.2 Safety Procedures and Notes before Switching the Machine ON ...........................11

4.3 Roune Inspecon................................................................................................11

4.7 Warning................................................................................................................12

4.4 Operaon .............................................................................................................12

4.5 Aer Finishing The Work.......................................................................................12

4.6 Maintenance ........................................................................................................12

5. Analysis and Problems Solving.........................................................13

5.1 Problem, causes and soluons..............................................................................13

6. Applicable Norms ............................................................................ 15

7. Electric Diagram............................................................................... 16

19

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18

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3

1. Introducon

1.1 Safety

The Juice Extractor Model ESB are machines simple to use and to clean. However for your

safety maintenance, cleaning or any other service shall be made only by duly trained

people with the extractor unplugged. Read the following instrucons in order to avoid

accidents:

1.1.1 Read carefully all the instrucons

1.1.2 To avoid electric shock risk and damages to the equipment , never operate it wearing

wet clothes or shoes , resng on wet surfaces , nor plunge it in water or any other liquid ,

and do not throw water directly on the equipment.

1.1.3 Any equipment shall always be operated under supervision, principally when used

near children.

1.1.4 Unplug the equipment from electric source when: it is not being used, before cleaning

or before to insert or remove accessories, and when any maintenance or service is to be

done.

1.1.5 Do not operate any equipment having a damaged cord or plug. The cord shall not rest

on hot surfaces nor on table edges

1.1.6 If your equipment is failing or has been dropped or damaged any way, take it to

Technical Assistance to repair, or for electric or mechanical adjustment.

1.1.7 Using accessories not recommended by the manufacturer, may cause personal

injuries.

1.1.8 Before to switch ON the extractor check if the crown # 09 or 10 (Pic. 01) and the liquid

chamber # 02 (Pic. 01) are well ﬁed on their posions .

The equipment has an addional safety protecon in case of failure. The integrity of the

operator and of the machine are assured in case of adversity. The protecon is a thermal

relay. If the equipment stops short, unplug the extractor, wait some 5 minutes replace the

plug and switch the extractor OFF and then back ON.

4

IMPORTANT

This equipment must not be used by individuals with reduced physical, sensorial or

mental capabilies nor children. Individuals without propper trainning and

experience must not operate this equipment unless they receive propper trainning

and instrucons or are operang it under the supervision of a person who is

responsible for their safety.

IMPORTANT

We recommend that children must be constantly monitored to make sure they are

not playing with the equipment.

IMPORTANT

Never spray water directly upon the equipment.

IMPORTANT

If any emergency shall arise the plug must be disconnected from the electrical grid.

IMPORTANT

Make sure the electric cord is in perfect usage condions. In case it is not, have it

replaced by another that complies with the technical and safety speciﬁcaons. This

replacement must be carried out by qualiﬁed personnel and must aend the local

safety standards.

17

___________________________________________________________

16

ON / OFF

SWITCH

M1~

300W

230V

50Hz

NF

T8

T1 P2 P1

7. Electric Diagram

5

1.2 Main Components

All components are made with carefully selected materials, in accordance with Siemsen

experience and standard tesng procedures.

PICTURE - 01

01 - Lid

02 - Liquid Chamber

03 - Motor Support Flange

04 - Motor Housing

05 - Base

06 - ON/OFF Switch

07 - Cord with Plug

08 - Cup

09 - Small Crown

10 - Large Crown

01

04

03

05

06

07

08

02

10 09

6

2. Instalaon and Pre-Operaon

2.1 Installaon

To obtain a good performance of the Juice Extractor Model ESB it shall preferably be

installed on a stable surface about 850 mm above ﬂoor.

Check electric source voltage, voltage shall be 230 V.

The cord has three round pins (Pic. 02) one of them is ground. It is mandatory the three

pins to be duly connected before to start the machine.

850 mm

TABLE 01

CARACTERÍSITCAS UNIDADE ESB

Average Producon Oranges /min. 15

Voltage V 230

Frequency Hz 50

Power Rang W 300

Consumpon kW/h 0,30

Height mm 400

Width mm 250

Depth mm 300

Net Weight kg 10

Shipping Weight kg 12

Speed rpm 1750

1.3 Technical Characteristcs

15

6. Applicable Norms

Brazilian Norm ABNT NBR NM 60335-1

IEC Norm 60335-2-64

14

TABLE 02

PROBLEMS CAUSES SOLUTIONS

- The machine does not start.

- Electric energy shortage;

- Problem with the internal or

external wiring

- Check electric Energy source.

- Call Technical Assistance.

- The crown turns,however

when the product is pressed is

stops.

- The crown link is worn or

broke. - Change the crown.

- Danaged cord. - Transportaon accident. - Call Technical Assistance;

7

2.1 Pre- Operaon

IMPORTANT

When placing the Crown, N° 09 or N° 10 , check if it is well ﬁed

Be sure the Juice Extractor is stable. Before to use all the parts that will be in contact with

the food to be processed, shall be washed with water and soap, See item 3.3 Cleaning..

3. Operaon

3.1 Starng

The extractor shall be perfectly stable.

Remove the Lid N° 01 (Pic 01).

Be assured the Crown is well ﬁed.

o start the machine place the ON/OFF Switch N° 06 ( Pict 01) on posion ON.

The switch is ﬁed on the machine base N°05 (Pict .01).

IMPORTANT

Wait the motor to be completely sll when it is desired to change the Crowns.

3.2 Operang Procedures

The Juice Extractors are high speed machines.

First cut the orange or the lemon in two halves.

Start the machine and grab ﬁrmly on half of the fruit , then press it on the crown N° 09 or

N° 10 (Pict 01) , automacally the fruit juice will ﬂow through the sieve into the cup N°08

(Pict.01).

8

IMPORTANT

Never clean the machine if connected to the electric network. To clean unplug the

machine. Before to lithe Crown, be sure the motor is completely sll.

3.3 Cleaning

The extractor must be totally cleaned and hygienized any me as follows:

- Before to use it the ﬁrst me.

- Aer each day operaon.

- Any mes the extarctor has remained out of operaon for a long period.

Some extractor parts may be removed for cleaning:

- Cup

- Lid

- Sieve

- Liquid chamber

- Small crown

- Large crown .

All removable parts shall be removed and cleaned with water and neutral ph detergent.

Below ﬁnd the procedure to remove the moving parts:

3.3.1 Switch OFF the machine and unplug it.

3.3.2 Remove the Lid #.01 (pict 01 ) , the Crown #.09 or #. 10 (Pict.01) , and aer remove

the Liquid Chamber #. 02 (Pict 01 ).

3.3.3 Wash all the parts with water and soap, then dry them.

3.3.4 To assemble the parts proceed following the inverse procedure.

IMPORTANT

Never use water jets to wash rhe extractor.

13

5. Analysis and Problems Solving

5.1 Problem, causes and soluons

The Juice Extractor Mod. ESB were designed to operate with the need of minimum

maintenance but the natural wearing caused by long use of the equipment may occasionally

cause some malfuncons.

If such problem occurs with your mixer refer to Table 02 in which the most common

situaons are listed with recommended soluons.

12

IMPORTANT

Always remove the plug from the socket in any emergency situaon.

4.7 Warning

Electrical or mechanical maintenance has to be undertaken by qualiﬁed personnel. The

person in charge of maintenance has to be sure that the machine is under TOTAL SAFETY

condions when working.

When checking the tension of belts or chains DO NOT insert your ﬁngers between belts

and pulleys, nor between the chains and gears.

Check protecons and safety devices to make sure they are working properly.

4.4 Operaon

4.4.1 Warnings

Do not use the machine with long hair that could touch any part of the machine. This might

lead to a serious accident. Tie your hair up well and/or cover it with a scarf.

Only trained or skilled personnel shall operate this machine.

Never touch turning parts with your hands or any other way, NEVER operate the machine

without any original safety devices under perfect condions.

4.5 Aer Finishing The Work

4.5.1 Precauons

Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.

Never clean the machine unless it has come to a complete stop.

Put all the components back to their funconal posions before turning the machine ON

again.

Check the level of oil.

Do NOT insert your ﬁngers in between belts and pulleys nor chains and gears.

4.6 Maintenance

4.6.1 Danger

Any maintenance with the machine in working situaon is dangerous. TURN IT OFF BY

PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

9

3.4 Cauons with Stainless Steel:

The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL

AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.

The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,

which in contact with oxygen allows the formaon of a very thin protecve coat. This

protecve coat is formed through the whole surface of the steel, blocking the acon of

external corrosive agents.

When the protecve coat is broken, the corrosion process begins, being possible to avoid

it by means of constant and adequate cleaning.

Cleaning must always be done immediately aer using the equipment. For such end, use

water, neutral soap or detergent, and clean the equipment with a socloth or a nylon

sponge. Then rinse it with plain running water, and dry immediately with a socloth, this

way avoiding humidity on surfaces and especially on gaps.

The rinsing and drying processes are extremely important to prevent stains and corrosion

from arising.

IMPORTANT

Acid soluons, salty soluons, disinfectants and some sterilizing soluons

(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and

others), must be AVOIDED, once it cannot remain for long in contact with the

stainless steel.

These substances aack the stainless steel due to the CHLORINE on its composion,

causing corrosion spots (ping).

Even detergents used in domesc cleaning must not remain in contact with the stainless

steel longer than the necessary, being mandatory to remove it with plain water and then

dry the surface completely.

Use of abrasives:

Sponges or steel wool and carbon steel brushes, besides scratching the surface

and compromising the stainless steel protecon, leave parcles that rust and react

contaminang the stainless steel. That is why such products must not be used for cleaning

and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.

Main substances that cause stainless steel corrosion:

Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),

blood, detergents (except for the neutral ones), common steel parcles, residue of sponges

or common steel wool, and also other abrasives.

10

IMPORTANT

If any recommendaon is not applicable to your equipment, please ignore it.

4. General Safety Pracces

The following safety instrucons are addressed to both the operator of the machine as

well as the person in charge of maintenance.

The machine has to be delivered only in perfect condions of use by the Distributor to the

user. The user shall operate the machine only aer being well acquainted with the safety

procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

4.1 Basic Operaon Pracces

4.1.1 Dangers

Some areas of the electric device have parts that are connected or have parts connected

to high voltage. These parts when touched may cause severe electrical shocks or even be

lethal.

Never touch manual commands such as switches, buons, turning keys and knobs with

your hands wearing wet clothes and/or wet shoes. By not following these instrucons

operator could be exposed to severe electrical shocks or even to a lethal situaon.

4.1.2 Warnings

* The operator has to be well familiar with the posion of ON/OFF Switch to make sure the

Switch is easy to be reached when necessary.

* Before any kind of maintenance, physically remove plug from the socket.

* Provide space for a comfortable operaon thus avoiding accidents.

* Water or oil spilled on the ﬂoor will turn it slippery and dangerous. Make sure the ﬂoor

is clean and dry.

* Before using any commands (switch, buons, lever), be sure it is the correct one. In case

of doubt, consult this manual.

* Never touch any manual commands (switch, buons, lever) unadvisedly.

* If any work is to be made by two or more persons, coordinaon signs will have to be

given for each operaon step. Every step of the operaon shall be taken only if a sign has

been made and responded.

4.1.3 Advices

* In case of power shortage, immediately switch the machine oﬀ.

* Use recommended or equivalent lubricants, oils or greases.

* Avoid mechanical shocks, once they may cause damages or bad funconing.

* Avoid water, dirt or dust contact to the mechanical and electrical components of the

machine.

* DO NOT change the standard characteriscs of the machine.

11

* DO NOT remove, tear oﬀor maculate any safety or idenﬁcaon labels stuck on the

machine. If any labels have been removed or are no longer legible, contact your nearest

dealer for replacement.

4.2 Safety Procedures and Notes before Switching the Machine ON

IMPORTANT

Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.

Be sure to well understand all the informaon contained in this manual. If you

have any queson contact your supervisor or your nearest Dealer.

4.2.1 Danger

An electric cable or electric wire with damaged jacket or bad insulaon might cause

electrical shocks as well as electrical leak. Before use, check the condions of all wires

and cables.

4.2.2 Advices

Be sure to well understand all the informaon contained in this manual. Every operaon

funcon or procedure has to be thoroughly clear.

Before using any commands (switch, buons, lever), be sure it is the correct one. In case

of doubt, consult this manual.

4.2.3 Precauons

The electric cable has to be compable with the power required by the machine.

Cables touching the ﬂoor or close to the machine need to be protected against short

circuits.

The oil reservoirs have to be ﬁlled unl the indicated level. Check and reﬁll if necessary.

OBSERVATION

For your own safety read all the machine sckers.

4.3 Roune Inspecon

4.3.1 Advice

When checking the tension of the belts or chains, DO NOT insert your ﬁngers between the

belts and the pulleys and nor between the chain and the gears.

4.3.2 Precauons

Check the motor and sliding or turning parts of the machine in case of abnormal noises.

Check the tension of the belts and chains and replace the set when belts or chains show

signs of wearing.

Skymsen ESB User manual

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