Skymsen ABN-HD-N User manual

METALÚRGICASIEMSEN LTDA.
Data de Correção: 29/08/2012
45155.0 - VERSÃO 01 - 00001 ATÉ 99999 - INGLES
- BESIDES THIS EQUIPMENT, A COMPLETE RANGE OF OTHER PRODUCTS ARE MANUFACTURED , CONSULT OUR DEALERS
- DUE TO THE CONSTANT IMPROVEMENTS INTRODUCED TO OUR EQUIPMENTS , THE INFORMATION CONTAINED IN THE PRESENT
INSTRUCTION MANUAL MAY BE MODIFIED WITHOUT PREVIOUS NOTICE .
WWW.SIEMSEN.COM.BR
METALÚRGICA SIEMSEN LTDA.
CNPJ: 82.983.032/0001-19
Rua Anita Garibaldi, nº 262 - Bairro: São Luiz - CEP: 88351-410
Brusque - Santa Catarina - Brasil
Fone: [phone] - Fax: [phone]
www.siemsen.com.br - [email protected]
MEAT TENDERIZER, STAINLESS STEEL, WITH
SAFETY SYSTEM, HEAVY DUTY
MODEL
ABN-HD-N
INSTRUCTION MANUAL

SUMMARY
01
1. INTRODUCTION
1.1 Safety
1.2 Main Components
1.3 Technical Characteristics
2. INSTALLATION and PRE OPERATION
2.1 Installation
2.2 Pre Operation
2.3 How to Introduce the Meat
3. OPERATION
3.1 Starting
3.2 Removing and replacing the Rollers
3.3 Cleaning
4 GENERAL SAFETY RULES
4.1 Operation Fundamentals Practices
4.2 Cares and Observations before to Switch On the Tenderizer
4.3 Routine Inspection
4.4 Operation
4.5 After the Work Ends
4.6 Maintenance
4.7 Notices
5 PROBLEMS ANALYSIS and SOLUTIONS
5.1 Problems , Causes and Solutions
5.2 Electrical Diagram
02
03
05
05
05
06
06
07
02
07
07
08
09
09
10
11
11
12
12
12
12
15
12

1. INTRODUCTION
1.1 Safety
02
If not properly used Tenderizer Mod ABN-HD is a machine potentially
DANGEROUS . Never introduce the hand inside the Protection Lid , No.01 ( Pic.04)
through its upper opening , mainly when the machine is running , because serious
damage may arise for the operator . Any movable part , to clean it or for other
maintenance purpose , shall only be withdrawn by skilled and duly trained people ,
following the below instructions , to avoid accidents .
1.1.1 Keep the machine unplugged when needing to remove any movable
part , when cleaning or for maintenance purposes .
1.1.2 Handle the Rollers No.02 (Pic.02) with care , for they have very
sharp Blades . To withdraw them use the Rollers Extractor No.01(Pic.02) .
1.1.3 Never use any kind of instruments to introduce the meat into the
Protection Lid No.01(Pic.04) upper opening .
1.1.4 Never lift the Lid No.01(Pic.04) before the Rollers be surely still .
IMPORTANT
Never spray water directly upon the equipment.
IMPORTANT
For your safety, the equipment is equipped with a safety system, which
prevents from involuntary activation of the equipment after an eventual Power
shortage.
IMPORTANT
Make sure the electric cord is in perfect usage conditions. In case it is not, have
it replaced by another that complies with the technical and safety
specifications. This replacement must be carried out by qualified personnel
and must attend the local safety standards.
IMPORTANT
This equipment must not be used by individuals with reduced physical,
sensorial or mental capabilities nor children. Individuals without propper
trainning and experience must not operate this equipment unless they receive
propper trainning and instructions or are operating it under the supervision
of a person who is responsible for their safety.

03
1.2 Main Components
The Meat Tenderizer Model ABN-HD has a Safety Switch No.01(Pic.03) to
automatically switch OFF the machine as soon as its Protection Lid No. 01(Pic.04) is
lifted.
The Meat Tenderizer Mod ABN-HD is a table top machine suitable to process
various different meat kinds . The meat shall not be frozen and shall be
without bones .
The machine different parts are mainly manufactured using high grade materials ,
as polished aluminum , stainless steel and long life non toxic plastic material .
IMPORTANT
We recommend that children must be constantly monitored to make sure they are
not playing with the equipment.
IMPORTANT
If any emergency shall arise the plug must be disconnected from the electrical grid.
The equipment has additional protections against failure. The motor and the
operator are protected against any adverse situation .
One of such protections is a thermal protector . If the equipment stops all of a
sudden, wait some minutes and press the thermal protection button . In case the
equipment still does not work , then it is possible that one of its fuses is burnt. In such
situation call Technical Assistance .
ATTENTION
To remove the Protection Lid No. 1 ( Pic.1 ) just lift it vertically . Lateral
movements may damage the machine .
Before to lift the Protection Lid be sure the machine is completely still
and the plug out of the electric network socket .

04
Picture -01
Picture -04
Picture -03
Picture -02
1
3
5
4
2
1 - Protection Lid
2 - Rollers Support
3 - Motor Cabinet Cover
4 - Motor Gabinet
5 - ON/OFF Switch
6- General Key
1
1
6
2
2
5.2 Electrical diagram
15
METALÚRGICASIEMSEN LTDA.
3
1
LIGA/ON/OFF SWITCH
ELELECTRONIC CIRCUIT
GENERAL KEY
230V/50Hz
ELECTRICAL NETWORK

METALÚRGICASIEMSEN LTDA.
45006.5
05
1.3 Technical characteristcs
Table - 01
Average Production
Voltage
Pawer Rating
[kg/h] até 400
230
50
0,55
530
470
220
27
29
250
550
[V]
[Hz]
[W]
[kW/h]
[mm]
[mm]
[mm]
[kg]
[kg]
[ml]
Frequency
Consuption
Height
Width
Depth
Net Weight
Gross Weight
Oil Capacity
Characteristic Unit ABN-HD
2- INSTALLATION and PRE OPERATION
2.1 Installation
The Tenderizer should be placed on a leveled working surface , preferably 850 mm high
above floor .
This equipment was developed to work on a 230 V power supply. Always check
the voltage indicated on the electric cord of the equipment to make sure it is the appropriate.
The electric cord brings a plug with 3 (three) round pins, one of them is for grounding the
equipment (ground wire pin). It is mandatory that all the 3 (three) pins are properly connected before
turning the equipment on.
IMPORTANT
Make sure the voltage of the power supply is compatible with the voltage indicated
on the electric cord label.
The three shall be well connected before to switch ON the machine .
.
5
0
4
1
1
3
45006.5
45006.5
01
Drawing-01 Drawing-02
The item 01 drawing-01 is intended for the connection of the bonding conductor of external
equipotentiality. 14
5.1.2 Lubrication
Periodically check the oil level inside the head oil tank ( Pic. 16 )
When necessary, complete the oil level up to the height shown at picture 16
Use UNITRON 140 oil or similar .
Oil replacement once a year , is recommended .
When it would be necessary to complete oil level or to replace the oil , follow the below
instruction :
1- Unplug the machine from electric power source .
2- Using a screw driver remove the screw fixing the motor cabinet cover No. 01 ( Pic. 13)
and remove the motor cabinet cover.
3- Using a screw driver remove the four screws No. 02 ( Pic. 14) fixing the head cover
No.01 ( Pic. 14) and remove the head cover .
4- To take away the old oil, use an empty tube ( Pic 15 ) , place the pin inside the oil and press
it intermittently to suck out the oil .
5- Replace the oil up to the level indicated at picture 16 .
6- To return to production , assemble the covers mentioned at position 2 and 3 following
invert steps
Picture -13 Picture -14
Picture -15
1
2
1
Picture-16
10mm APROX.
Recommended Oil Level.
Oil

METALÚRGICASIEMSEN LTDA.
06
Picture - 05
850 mm
Recommended Heigt
above floor
2.3 How to Introduce the Meat
Picture - 06
01
2.2 Pre Operation
Be sure the Tenderizer is stable . Before to start operation wash the
removable parts with hot water and neutral soap , rinse and dry before to replace
them into the machine .
Check the oil level inside the head oil reservoir . Complete with oil up to the
indicated height . Use oil UNITRON 140 or similar .
ATTENTION
Under no circumstances use any kind of instrument to push the meat inside
the Protection Lid No. 01(Pic.06) .
The Model ABN-HD Tenderizer is a LOW ROTATION machine . Its
operation is simple, however it does need the complete operator attention to avoid
any accident .
Place the meat to be processed inside the Protection Lid opening , and
freely , let it get inside the machine .
Meat sizes up to 20 cm ( about 8 " ) and 1,9 cm thick ( about 3/4 " )
13
Tabela - 02
* Rollers stop during operation
* Electricity shortage.
* Wo r m a n d c r o w n
excessively worn out.
* Safety device is damaged.
* Check if the plug is on its
socket.
* Smoke or burnt smell.
* Rollers delay to turn.
* abnormal noises.
* Pro bl em w it h th e
contactor.
* Problem with the electric
motor.
* Starting capacitor has
failed.
*Faulty bearings.
* Empty oil reservoir.
* Plug or cord with bad
contact.
* Machine is unplugged.
* The protection lid is not
well fitted.
* Check tne cord and the plug
for contact failure.
* Plug in the machine cord
* Correct the protection lid
position.
* Call technical assistence.
* Fill the oil reservoir . see
item 2,2.
Problems Causes Solutions
* Call technical assistence.
* Call technical assistence.
* Call technical assistence.
* Call technical assistence.
* Call technical assistence.

07
3.1 Starting
3. OPERATION
Picture -07
11
2
Picture -08
IMPORTANT
When any removable part of the machine has to be removed , switch OFF
the machine and unplug it .
Wait the Rollers No.01(Pic.12) to be completely still before to lift the
The Protection Lid No.01(Pic.04) SHALL be duly fitted . To start the
machine press the ON/OFF Switch No.02(Pic.04) placed on the cabinet side No,03
(Pic.04 . Model ABN-HD has a safety switch that does not allow the machine to
work without the Protection Lid No.01(Pic.04) .
3.2 Removing or replacing the Rollers
To remove the Rollers is a simple task , however it does require full attention
from the operator to avoid possible accidents .
- -Lift the Protection Lid No 01.(Pic.01) .
- -Draw the Rollers key No.01/(Pic.07)
- -Lift the Rollers Extractor No.01(Pic.08) , first the backside , bending it to
come out from the Rollers Support No.02(Pic.08) , then place the Rollers Extractor
No.01(Pic.09) on a leveled surface .
- -Observe that each Roller has on its backside a figure indicating its right
position into the Rollers Support (Pic. 09).
- -Withdraw one Roller at a time (Pic.10/11) .
Obs. : To replace the Rollers follow the inverse procedure .
12
4.5 After Finishing The Work
4.5.1 Precautions
Always TURN THE MACHINE OFF by removing the plug from the socket
before cleaning the machine. Never clean the machine unless it has come to a
COMPLETE STOP. Put all components back to their functional positions before
turning it ON again. Check level of oil . DO NOT place your fingers in between
belts and pulleys nor chains and gears.
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situation is dangerous.
TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING
MAINTENANCE.
IMPORTANT
Pull the plug off its socket when any emergency arises .
4.7 Advice
Electrical or mechanical maintenance has to be undertaken by qualified
personal. Person in charge has to be sure that the machine is under TOTAL
SAFETY conditions when working .
5 ANALYSIS AND PROBLEMS SOLVING
5.1 Problem, causes and solutions
The Tenderizer Mod ABN-HD were designed to operate with the need of
minimum maintenance but the natural wearing caused by long use of the
equipment may occasionally cause some malfunctions.
If such problem occurs with your tenderizer refer to Table 02 in which the most
common situations are listed with recommended solutions.

3.3 Cleaning
Picture -09
1
Nº
Picture -10
Picture -11
1
Picture -12
1
IMPORTANT
Never proceed to clean the machine when connected to the electric power
source , always unplug it .
Before to lift the Protection Lid No.01(Pic.04) , wait the Rollers N.02(Pic.02)
to be completely still .
3.3.1 Al the parts in contact with the meat shall be washed with hot water
and neutral soap, rinse and dry them before to replace them into the machine . To
clean the other parts of the machine use a wet cloth .
IMPORTANT
Observe the position of the Rollers before to remove them , and do care to
replace them into their original position .
11 08
4.2.3 Precautions
The electric cable has to be compatible with the power required by the
machine,
Cables touching the floor or close to the machine need to be protected against
short circuits.
Oil reservoirs if any have to be full up to the required level as indicated.
Check level and add oil if necessary.
4.3 Routine Inspection
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT introduce your
fingers between the belts , the chains, nor the gears.
4.3.2 Precautions
Check if motors, belts, chains or gears and the turning or sliding parts of
the machine produce abnormal noises .
Check the tension of the belts and chains and replace the set when belt,
chain or gears show signs of being worn out.
When checking tensions of belts or chain DO NOT introduce your fingers
between belts and pulleys , nor between the chains and gears.
Check protections and safety devices to make sure they are working properly.
4.4 Operation
4.4.1 Advices
Be sure your hair is not loose in order to avoid getting caught by turning
parts which could lead to a serious accident. Tie your hair up well and/or cover your
head with a scarf.
The operation performed by not trained or skilled personnel shall be
forbidden.
Never touch turning parts with your hands or in any other way.
NEVER operate machine without all original safety devices under perfect
conditions.

09
3.3.2 Wash all the parts with hot water and neutral soap , rinse and dry
before to replace them into the machine .
3.3.3 Never use hard objects as , for instance : knives, forks or metal sticks
to clean meat pieces that could be found stuck to the Rollers. Use a nylon brush to
remove them and to clean the Rollers blades .
4. General Safety Practices
The following safety instructions are addressed to both the operator of the
machine as well as the person in charge of maintenance. The machine has to be
delivered only in perfect safety and use conditions by the Distributor to the user. The
user shall operate the machine only after being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.
4.1 Basic Operation Practices
4.1.1 Dangerous parts
Some areas of the electric device have parts that are connected or have parts
connected to high voltage. These parts when touched may cause severe electrical
shocks or even be fatal.
Never touch manual commands such as switches, buttons, keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instructions
operator could be exposed to severe electrical shocks or even to a FATAL situation.
4.1.2 Warnings
The operator has to be well familiar with the position of ON/OFF Switch to make
sure the Switch is easy to be used when necessary. Before any kind of maintenance,
physically remove the plug from its socket .
Provide space for a comfortable operation thus avoiding accidents.
Water or oil spilled on the floor will turn it slippery and dangerous. Make sure the floor is
clean and dry.
Before to give any manual command (switch, buttons, turn keys or lever) be
sure the command is the correct one . Check this MANUAL for further details if
necessary.
Never use a manual command ( switch , buttons , lever ) unadvisedly.
If any work is to be made by two or more persons, coordination signs will have to be
given for each operation step . Every step of the operation shall be taken only if a sign
has been made and responded.
IMPORTANT
If any item from the GENERAL SAFETY NOTIONS section is not applicable to
your product, please disregard it.
10
4.1.3 Advices
In case of power shortage, immediately turn the machine OFF.
Use recommended or equivalent lubricants, oils or greases .
Avoid mechanical shocks as they may cause failures or malfunction.
Avoid penetration of water, dirt or dust into mechanical or electrical
components of the machine.
DO NOT MODIFY original characteristics of the machine.
DO NOT REMOVE, TEAR OFF OR MACULATE any safety or identification
labels . If any labels has been removed or is no longer legible contact your nearest
dealer for replacement.
4.2 Safety Procedures and Notes Before Turning Machine ON
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine
ON. Be sure to be familiar with the set and that you have well understood all
information contained in this manual. If you have any question contact your
supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged insulation could cause
electrical shocks as well as electrical leak. Before use check conditions of all wires
and cables.
4.2.2 Advices
Be sure ALL INSTRUCTIONS in this manual have been thoroughly
understood. Every function and operational procedure have to be very clear to the
operator.
Any manual command ( switch, button or lever ) shall be given only after to
be sure it is the correct one .