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Soundoff Signal nROADS User manual

nROADS Lightbar_Single Color - English 08201.
LED Lightbar - Single Color
TABLE OF CONTENTS
PAGE CONTENT
1 COMPONENTS/ CONTENTS
2 MODULE SPECIFICATIONS
3 TECHNICAL/ POWER SPECIFICATIONS
4 FIXED HEIGHT BRACKETS AND HOOK MOUNTING
5 GASKET MOUNTING & WIRE SLEEVE
INSTRUCTIONS
6 INPUT WIRE DEFINITIONS
7-10 ELECTRICAL INSTALLATION
11 LIGHT MODULE REPLACEMENT
12 nROADS TROUBLESHOOTING
13 REPLACEMENT PARTS
14 WARRANTY AND RETURN GOODS PROCEDURE
• Warning devices are strictly regulated and governed by Federal, State
and Municipal ordinances. These devices shall be used ONLY on approved
vehicles. It is the sole responsibility of the user of these devices to ensure
compliance.
• DO NOT install this product or route any wires in the Air Bag Deployment
Zone. Refer to your vehicle Owner’s Manual for the location of any air
bag deployment zones.
• DO NOT connect this device to a strobe power supply. This product is
self-contained and does not require an external power supply.
Important Information:
!
WARNING
This product contains high intensity LED devices. To
prevent eye damage, DO NOT stare into the light
beam at close range.
IMPORTANT NOTICE TO INSTALLER: Make sure to read and understand
all instructions and warnings before proceeding with the installation of this
product. Ensure that the manual and any warning cards are delivered to the
end user of this equipment. Proper installation of the lightbar requires the
installer to have a thorough knowledge of automotive electronics, systems,
and procedures. Lightbars provide an essential function of an effective visual
warning system. The use of the lightbar does not ensure that all drivers can
or will abide by or react to an emergency warning signal, especially at high
rates of speeds or long distances. The operator of the vehicle must never take
the right of way for granted and it is the operator’s responsibility to proceed
safely. The effectiveness of the lightbar is highly dependant on the correct
mounting and wiring. The installer must read and follow the manufacturer’s
installation instructions and warnings in the manual. The vehicle operator
should verify daily that the lightbar is securely fastened to the vehicle and
properly functioning before operating vehicle. The lightbar is intended for use
by authorized personnel only. It is the user’s responsibility to ensure they
understand and operate the emergency warning devices in compliance with
the applicable local, state and federal laws and regulations. SoundOff Signal
assumes no liability for any loss resulting from the use of this warning device.
Components/Contents
Standard Equipment:
1 - nROADS® Fleet LED Lightbar built to your specications
Other Parts that may be included depending on your conguration:
1 - Vehicle Specic Hook Kit w/ Hardware*
2 - Fixed Height Mounting Brackets w/ Hardware or
1 - Flat Mount Hardware Kit or
2 - Headache Brackets w/ Hardware
*Kits will vary with each lightbar depending on vehicle specied on order form.
Unpack Lightbar
1. Remove the lightbar from box and packaging.
2. Save packaging for later shipping.
3. Check components/contents.
4. Please reference these instructions for proper wiring and installation.
Tools Required for Installation
• 7/16“ Socket with ratchet
• Phillips Head Screwdriver
• Drill bit #30
A A
B B
C C
D D
E E
F F
G G
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
CAD DIMENSIONS ARE BASIC
UNLESS OTHERWISE SPECIFIED
GD&T TO FOLLOW
ASME Y14.5M-1994
DRAWING NO:
B
PRIMARY DIMS:
INCH
DUAL DIMS: [mm]
TOLERANCES
EXCEPT AS NOTED
.X ± .020
.XX ± .012
.XXX ± .006
ANGLES ± .5°
DO NOT SCALE
DRAWING
SIZE:
SHEET
1 OF 3
DESCRIPTION:
REVISION:
®
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
PROPERTY OF SOUNDOFF SIGNAL.
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
SOUNDOFF SIGNAL IS PROHIBITED.
THIRD ANGLE
PROJECTION
MESA LIGHT BAR ASSEMBLY
MATERIAL:
MESA_LIGHT_BAR_ASSEMBLY-INSTALL.SHEET.UPDATES
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices. Improper use or installation may void
warranty coverage. To review our Limited Warranty Statement & Return Policy for this or any SoundO Signal product, visit our website at www.soundosignal.com/sales-
support. If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. or after hours 5 p.m. to 8 p.m. EST at 1.800.338.7337 (press
#4 to skip the automated message). Questions or comments that do not require immediate attention may be emailed to techservices@soundosignal.com.
SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.
1.800.338.7337 / www.soundo󰀨signal.com
LED Lightbar - Single Color
nROADS Lightbar_Single Color 08202.
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.2 Amps (Flashing) / 0.4 Amps(Steady On)
POWER @ 12.8Vdc: 2.6W (Flashing) / 5.2W (Steady On)
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.3 Amps (Flashing) / 0.6 Amps (Steady On)
POWER @ 12.8Vdc: 3.9W (Flashing) / 7.8W (Steady On)
9 LED Single Color Inboard Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.4 Amps (Flashing) / 0.8 Amps (Steady On)
POWER @ 12.8Vdc: 5.2W (Flashing) / 10.4W (Steady On)
12 LED Single Color Corner Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.6 Amps (Flashing)
POWER @ 12.8Vdc: 7.8W (Flashing)
18 LED Single Corner Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.25 Amps (Flashing) / 0.5 Amps (Steady On)
POWER @ 12.8Vdc: 3.2W (Flashing) / 6.4W (Steady On)
Corner Module with Integrated Alley Light Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.3 Amps (Flashing) / 0.6 Amps (Steady On)
POWER @ 12.8Vdc: 3.9W (Flashing) / 7.8W (Steady On)
9 LED Single Color Corner Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.2 Amps (Flashing) / 0.4 Amps (Steady On)
POWER @ 12.8Vdc: 2.6W (Flashing) / 5.2W (Steady On)
6 LED White Takedown Module
FLASHING = AVERAGE
STEADY ON (100%) = PEAK
6 LED Single Color Inboard Module
MODULE SPECIFICATIONS
LED Lightbar - Single Color
A A
B B
C C
D D
E E
F F
G G
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
A A
B B
C C
D D
E E
F F
G G
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
nROADS Lightbar_Single Color 08203.
TOP VIEW WITH COVERS ON
REAR
FRONT
BOTTOM VIEW
Wire Exit Holes
REAR
FRONT
CORNER MODULE
TOP VIEW WITH COVERS OFF
INBOARD LED MODULES
REAR
FRONT
RC IN1 IN2 IN3 IN3 IN2 IN1 RC
FC IN1 IN2 IN3 IN3 IN2 IN1 FC
TECHNICAL SPECIFICATIONS
Material:
Aluminum Base, polycarbonate
outer lenses, ASA/PC top cover.
Roof Attachments: 1/4" bolt Stainless A2
Operating Temperature: -40º to +65º C
LENGTH # OF INBOARDS DIMENSIONS
36" 4
12"D x 2.5" H
Inboard
42" 5
48" 6
54" 7
60" 8
POWER SPECIFICATIONS
Input Voltage Range:
10 -16 Vdc
Light Bar Component
Current Draw Power Consumption
(Watts)
Standby Current
<0.10 mA 14 mW
Reverse Polarity
Protected
Load Dump
Protected
Wiring
Power Cable 15ft, 16 AWG Wires, (+) Red, (-) Black
Control Cable 15ft, 22 AWG, 8 or 12 Conductor
STT Cable 15ft, 22AWG, 4 Conductor
LED Lightbar - Single Color
nROADS Lightbar_Single Color 0820
4.
FIXED HEIGHT BRACKETS AND HOOK
MOUNTING (NON-PURSUIT ONLY)
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
1/4" - 1/2" Gap Required
Figure 3.
1. Keeping the lightbar level with the road, attach
Mounting Feet to the roof of the vehicle using the 2
supplied T-Slot bolts. If the lightbar needs to be leveled, a
1.5° wedge has been provided.
2. Place lightbar centered on the roof, and hold brackets
up to the lightbar. A 1/4" to 1/2" gap should be between
the hook bracket and front wall of the mounting foot prior
to putting any tension on the hook bracket bolt
(See Figure 3). Adjust the mounting foot position to
accomodate for this gap.
3. Tighten 2 lock nuts to secure mounting foot to lightbar
with max torque between 80-90in/lbs. DO NOT
OVERTIGHTEN!
4. Using holes in the hook bracket as a template, drill 4
holes in the roof using the appropriate size drill. Secure
hook bracket to roof with 4 screws on each side.
5. Tighten the hook bracket bolts, torque details below:
Due to different vehicle construction and mounting
locations, the torque levels for connecting hooks to the
lightbar foot may be different based on the vehicle.
A. Minimum requirement for torque should
be 10 IN/LB, with a maximum level of 45
IN/LB.*
B. When installing the bolts connecting the
hook to the lightbar foot, monitor both the
lightbar and roof of the vehicle.
C. Tighten to ensure there is no movement of
the lightbar or foot by ensuring there is no
movement either side to side, or front to rear
after the torque has been done.
The lightbar must be securely mounted to the vehicle
for safe operation.
*Deection of the lightbar and/or the roof of the vehicle
may occur when torqueing the bolts connecting the hook
to the lightbar foot. Any deection should be kept at a
minimum to avoid damage to the lightbar or vehicle.
6. Install the cover door over the hook bracket bolt to
nish the assembly. Place tab of one side into place
and then push the second tab into place with a at-head
screw driver.
6. Install the cover door over the hook bracket bolt to
nish the assembly. Place tab of one side into place
and then push the second tab into place with a at-head
screw driver.
Figure 2.
Long T-Slot Bolts 2x
1.5° Wedge
(use if necessary)
Metal Nut Bracket Mounting Foot
Hook Bracket
Hook Bracket
Bolt
Hook Bracket
Cover Door
Flat Washer
Screws 4x
Rubber Pad
Lock Nut
Washer
Short T-Slot Bolts 2x
NOTE: As always, it is recommended to check
the integrity of mounted lightbars on a daily basis
to ensure secure attachment to the vehicle for
continued safe operation.
Figure 1.
DRAWING NO:
DESCRIPTION:
REVISION:
MESA LIGHT BAR ASSEMBLY
MATERIAL:
MESA_LIGHT_BAR_ASSEMBLY-INSTALL.SHEET.UPDATES
LED Lightbar - Single Color
REAR
FRONT
Grey gasket location - Cut to t
Fig. 1
nROADS Lightbar_Single Color 08205.
GASKET MOUNTING INSTALLATION
1. Install the Grey gasket in the front slot of the lightbar as
shown in Fig 1.
WIRE SLEEVE INSTALLATION
1. Unspool all harnesses coming out of the lightbar.
2. Feed all harnesses through the sleeve until the sleeve is
positioned at the exit hole under the lightbar.
3. Continue sliding the sleeve through the rubber gasket
until it hits a hard stop (should be an additional 1-2
inches).
4. Use the included zip tie to clamp around the end of the
sleeve opposite the lightbar.
**See Fig. 2 for reference**
Fig. 2
Wire Exit Hole
Wire Harness Sleeve
A A
B B
C C
D D
E E
F F
G G
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
LED Lightbar - Single Color
nROADS Lightbar_Single Color 08206.
10 Amp FUSE
RED 16 GA.
BLACK 16 GA.
.
(Customer Supplied)
GROUND
POWER
CABLE
Control Wire Connections
Based on required functions of the lightbar, connect the following wires to switches capable of providing +12V at a minimum of 1mA to the 8 or 12
control wire harness.
Wire Color nROADS Functions
Standard Controls available
with 8 and 12 wire control
harness
White Pattern Select
Blue Front Warning Mode 1
Green Front Warning Mode 2
Brown Takedown
Orange Work Light
Yellow Rear Warning Mode 1
Red Rear Warning Mode 2
Black Low Power
Only available
with 12 wire
control
harness
Tan Cruise Lights
Violet Right Arrow
Pink Left Arrow
Gray Right/Left Alley
STT Wire Connections
If STT modules are installed in the lightbar, connect the following wires from the 4 wire harness as listed below to the stop, turn, tail wires which
provides +12V at a minimum of 1mA when the function is active. If the vehicle is a 3 wire system, the Red wire will not be used.
Wire Color nROADS Functions
Red Stop
Yellow Left Turn
Green Right Turn
Brown Tail
A A
B B
C C
D D
E E
F F
G G
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
LED Lightbar - Single Color
nROADS Lightbar_Single Color 08207.
ELECTRICAL INSTALLATION
Featured Highlights & Terminology:
Cruise Mode: Allows the user to program selected lights to “glow” when this feature is activated.
Directional Arrow Built-in: The directional controller is built-in with arrow patterns for each of the 3 modes (left arrow, right arrow, and center out
arrow). The 12 wire control harness is required to activate this feature.
Scene Light Mode: Allows the user to program selected lights to turn steady on when this feature is activated to provide additional scene lighting.
The 12 wire control harness is required to activate this feature.
Stop / Tail / Turn Mode: If lightbar is built with stop/tail/turn modules, separate control wires are included to control stop, tail, left turn and right
turn.
Low Power Mode: Operates lighting at reduced intensity.
Power Cable:
1. Route lightbar power cables as close to vehicles power source (battery) as possible.
2. Connect the BLACK wire to the factory chassis ground right next to the battery.
3. Install a maximum of 10Amp Fuse (customer supplied) to the end of the RED wire of the Lightbar Power Cable.
a. Remove the fuse before connecting any wires to the battery.
b. DO NOT USE CIRCUIT BREAKER OR FUSIBLE LINK.
4. Connect the other end of the Fuse to the POSITIVE (+) terminal of the battery.
a. Do NOT use any more than 2ft of wire between the battery terminal and the fuse and ensure the wire is protected and secured from being
cut into; this is non-fused wire.
Standby Mode (reduced standby current)
If there are no active inputs the lightbar will go into a “standby” mode. The standby mode is a very low power mode that is used to extend the life
of your battery. The lightbar will awaken from the standby mode when any input is activated.
!
WARNING
ALL CUSTOMER SUPPLIED POWER WIRES CONNECTING TO THE POSITIVE (+) OR NEGATIVE (-) BATTERY
TERMINAL OR LOCAL CHASIS GROUND (-) MUST BE SIZED TO SUPPLY AT LEAST 125% OF THE MAXIMUM
CURRENT AND PROPERLY FUSED AT THE POWER SOURCE WITH APPROPIATELY RATED FUSE.
IMPORTANT
WHEN PASSING CABLES THROUGH FIREWALL OR OTHER
SHEETMETAL, INSERT GROMMET TO PROTECT THE CABLE!
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
LED Lightbar - Single Color
nROADS Lightbar_Single Color 08208.
Warning Flash Pattern Conguration:
a. Apply power to product
b. Connect desired function wire(s) to power (i.e. Front Warning, Rear Warning)
c. Momentarily connect Pattern Select wire to GND for dened amount of time to change the ash pattern or set up function mode per table below
d. State is programmed upon releasing the pattern select wire from GND
e. If pattern is changed, the pattern number will ash on the left and right corner modules with "10s" ashed on the left side and "1s"
ashed on the right side
Arrow Flash Pattern Conguration:
a. Apply power to product
b. Connect desired function wire(s) to power (Left Arrow, Right Arrow or both for Center Arrow)
c. Momentarily connect Pattern Select wire to GND for dened amount of time to change the ash pattern or set function mode per table below
d. State is programmed upon releasing the pattern select wire from GND
e. If pattern is changed, the pattern number will ash on the left and right corner modules with "10s" ashed on the left side and "1s"
ashed on the right side
Warning Pattern Set-Up Table
Time Output Action Action w/Takedown Active
≤1 sec High Forward 1 pattern Takedown will ash with warning
1 to ≤2 sec Low Backward 1 pattern Takedown will not ash with warning
2 to ≤3 sec OFF Reset to default pattern
(takedown doesn't change)
Reset to default takedown setting
(pattern doesn't change)
3 to ≤4 sec High Forward 1 Phase Mode No effect - return to normal operation
4 to ≤5 sec Low Forward 1 Color Mode No effect
5 to ≤6 sec OFF Reset to default phase &
color setting No effect
>6 sec Normal No action taken. No
pattern change will occur No effect
Arrow Set-Up Table
Time Output Action Action w/Takedown Active
≤1 sec High Forward 1 pattern Takedown will ash with warning
1 to ≤2 sec Low Backward 1 pattern Takedown will not ash with warning
2 to ≤3 sec OFF Reset to default pattern
(takedown doesn't change)
Reset to default takedown setting
(pattern doesn't change)
3 to ≤4 sec High Set arrow to rear/front/both No effect
4 to ≤5 sec Low Set arrow to length No effect
5 to ≤6 sec OFF Reset to default settings No effect
>6 sec Normal No action taken. No
pattern change will occur
No action taken. No pattern change
will occur
LED Lightbar - Single Color
nROADS Lightbar_Single Color 08209.
fpm=Flashes per Minute
fps=Flashes per Second FLASH PATTERNS
# Name SAE
Compliant
Cal. Title 13
Compliant Phase fpm fps
1RandomAction 1 YVariable
2RandomAction 2 Variable
3RandomAction 3 Variable
4RandomAction 4 YVariable
5Quint YProgrammable 67 1.1
6Quad2 YProgrammable 67 1.1
7Q-Switch™ YProgrammable
8 Double2 YProgrammable 115 1.9
9 Power Pulse YProgrammable 188 3.1
10 Road Runner Y Y Programmable 115 1.9
11 Slow Runner Y Y Programmable 70 1.2
12 Warp Programmable 333 5.6
13 Intercycle Programmable 67 & 333 1.1 & 5.6
14 Warp 1, 2, 3 Programmable 115 - 333 1.9 - 5.6
15 E-Single Programmable
16 E-Double Programmable
17 E-Triple Programmable
18 Cross-Fire 2X Individual Sweep
19 Super Scan Dual Rate Pulse/Alt
20 Power Flash Dual Rate Alt/Pulse
21 Thunder and Lightning Random
22 Steady ON 60% DC
23 OFF OFF
# Name SAE
Compliant
Cal. Title 13
Compliant
1Single Fast
2Single Slow
3Chaser Fast
4Chaser Slow
5Fill Fast
6Fill Slow
7Grow/Shrink
8 Warning w/Arrow
9 Warning w/Arrow Fill
10 Arrow Random 1
11 Arrow Random 2
12 Rotate 250 Y
13 Race 100 (Rotate w/ Chaser) Y Y
14 Race 200 w/ TriplePop
ARROW PATTERNS
CRUISE PATTERNS
# Phase
1Constant On
2Flicker
PHASE MODE
# Phase
1Variable: Alt L/R, Alt Int, Alt In/Out
2Alt In/Out
3Alt L/R
ARROW MODE
# Arrow Location
1Rear
2Front
3Rear + Front
Default
LED Lightbar - Single Color
nROADS Lightbar_Single Color 082010.
Takedown and Work-light Conguration:
a. Apply power to product
b. Connect takedown / worklight input to power.
c. Momentarily connect Pattern Select wire to GND for dened amount of time to change the takedown/worklight setting per table below.
Note that all Modes are used even if lightbar doesn't have the affected modules (e.g. a 36" bar does not have F3 or F4).
d. State is programmed upon releasing the pattern select wire from GND.
Takedown/Work Light Set-Up
Time Output Action
≤1 sec High Forward 1 mode
1 to ≤2 sec Low Backward 1 mode
2 to ≤3 sec OFF Reset to default settings
>3 sec High No action taken. Return to
normal operation
Cruise Conguration:
a. Apply power to product
b. Connect cruise input to power
c. Momentarily connect Pattern Select wire to GND for dened amount of time to change the cruise setting per table below
d. State is programmed upon releasing the pattern select wire from GND
Time Output Action
≤1 sec High Forward 1 mode
1 to ≤2 sec Low Backward 1 mode
2 to ≤3 sec OFF Reset to default settings
3 to ≤4 sec High Cruise set to solid on
4 to ≤5 sec Low Cruise set to icker
5 to ≤6 sec OFF Increment brightness
(3%-8% duty cycle)
>6 sec Normal No action taken. Return
to normal operation
Cruise Mode Set-Up
Mode # Position
(Single Color)
1FC, RC
2FC, F1
RC, R1
3FC, F1, F2
RC, R1, R2
4FC, F1, F2, F3
RC, R1, R2, R3
5FC, F1, F2, F3, F4
RC, R1, R2, R3, R4
6FC, F1, F2, F3, F4
RC
7F1, F2, F3, F4
8 FC, F1, F2, F3, F4
9 FC, F1, F2, F3
10 FC, F1, F2
11 FC, F1
12 FC
13 RC
14 RC, R1
15 RC, R1, R2
16 RC, R1, R2, R3
17 RC, R1, R2, R3, R4
18 R1, R2, R3, R4
19 FC
RC, R1, R2, R3, R4
Position Key
FC Front Corner
RC Rear Corner
F(X) Front Inboard 1-4
R(X) Rear Inboard 1-4
Mode # Position
(Single Color)
Takedown Worklight
1 F1 R1
2 F2 R2
3 F3 R3
4 F4 R4
5F1, F2 R1, R2
6F1, F3 R1, R3
7F1, F4 R1, R4
8 F2, F3 R2, R3
9 F2, F4 R2, R4
10 F3, F4 R3, R4
11 None None
LED Lightbar - Single Color
nROADS Lightbar_Single Color 082011.
REPLACEMENT OF INBOARD AND CORNER MODULES:
1. Disconnect main power.
2. Remove top cover by removing screws.
3. Locate module.
4. Push down on black tab to un-clip the module.
5. Remove connector from rear of module by carefully pulling connector body from back of module.
6. Push module connector into replacement module ensuring locking latch is seated properly and connector is fully seated.
7. Replace screw if the module has a bracket (if no bracket skip this step).
8. Restore power to bar and test new module to ensure functionality.
9. Replace top cover of bar with screws removed in step 2.
REPLACEMENT OF CONTROLLER BOARD:
1. Disconnect main power.
2. Remove top cover by removing screws.
3. Locate controller board.
4. Remove all wire harness connectors from Controller Board by carefully depressing locking tabs on connector body.
5. Pinch clear plastic tabs to un-clip the Controller Board.
6. Remove Controller Board by sliding towards clear plastic tabs and pulling up.
7. Place new Controller Board into slots and push down allowing clear plastic tabs to “snap” into place.
8. Plug in all wire harness connectors to Controller Board, ensuring locking tabs “snap” locked.
9. Inspect routing of wire harnesses are clear of screw bosses for top cover, and place top cover into position.
10. Set Dip Switches of new board to match settings on previous board.
11. Re-install removed screws to top cover.
12. Restore power to bar and test functionality.
Dip Switch Settings
SW1 SW2 SW3 SW4 SW5 SW6 PURPOSE
0 0 0 Lightbar Length - N/A (4 inboards)
0 0 1 Lightbar Length - 36" (4 inboards)
0 1 0 Lightbar Length - 42" (5 inboards)
0 1 1 Lightbar Length - 48" (6 inboards)
1 0 0 Lightbar Length - 54" (7 inboards)
1 0 1 Lightbar Length - 60" (8 inboards)
1 1 0 Lightbar Length - N/A (8 inboards)
1 1 1 Lightbar Length - N/A (8 inboards)
LED Lightbar - Single Color
nROADS Lightbar_Single Color 082012.
NO OPERATION Check input power and ground to lightbar, check signal wires for damage and/or opens
Check Input power wire and verify a minimum of 10.0 Volts is present on the wire
Check for blown fuse
NO TAKEDOWN LIGHTS Verify conguration and make sure light modules are congured for takedown function
NO LIGHT OPERATION IN ONLY 1 MODULE Verify module is not congured as a takedown / worklight that is not congured to ash with
warning
Verify connection to module inside lightbar
STT modules will not ash on Arrow
ARROW PATTERN INCORRECT LENGTH Verify the congured arrow length
Verify correct lightbar length setting on Controller Dip Switches
nROADS TROUBLESHOOTING
LED Lightbar - Single Color
nROADS Lightbar_Single Color 082013.
REPLACEMENT PARTS & ACCESSORIES
ITEM
#PART# DESCRIPTION
1 PNFLBTT(xx)L(xx) TOP COVER
5 PNFLBTB(xx)LC BOTTOM LENSES - CLEAR LEXAN
12 PRMLBLS106(x) SINGLE COLOR 6 LED INBOARD MODULES
12 PRMLBLS109(x) SINGLE COLOR 9 LED INBOARD MODULES
PRMLBSS106R 6 LED STT MODULE
11 PRMLBHS106W 6 LED TAKEDOWN/WORKLIGHT
6PRMLBCSS109(x) SINGLE COLOR 9 LED CORNER AD MODULES
6PRMLBCSS112(x) SINGLE COLOR 12 LED CORNER AD MODULES
6PRMLBCSS118(x) SINGLE COLOR 18 LED CORNER AD MODULES
7PRMLBCLS109(x)-W SINGLE COLOR 9 LED CORNER BC MODULE W/ALLEY
7PRMLBCLS112(x)-W SINGLE COLOR 12 LED CORNER BC MODULE W/ALLEY
7PRMLBCLS118(x)-W SINGLE COLOR 18 LED CORNER BC MODULE W/ALLEY
7PRMLBCLS109(x)-Z SINGLE COLOR 9 LED CORNER BC MODULE - NO ALLEY
7PRMLBCLS112(x)-Z SINGLE COLOR 12 LED CORNER BC MODULE - NO ALLEY
7PRMLBCLS118(x)-Z SINGLE COLOR 18 LED CORNER BC MODULE - NO ALLEY
9 PNFLBRFTD1 TD/WL REFLECTOR
8 PNFLBRFL845 INBOARD REFLECTOR
10 PNFLBRFC845-(x) CORNER REFLECTOR
PNFLBHNPW1 15 FEET POWER HARNESS
(BREAKOUT BOX VERSION)
PRMLBHNPW3 25 FEET POWER HARNESS
(BREAKOUT BOX VERSION)
PRMLBHNPW1 15 FEET POWER HARNESS
(DIRECT CONNECT VERSION)
ITEM
#PART# DESCRIPTION
PNFLBK00 STANDARD FIXED HEIGHT MOUNT - THIN PAD
PNFLBF00 FIXED HEIGHT PERMANENT MOUNT HOOK KIT
PNFLBK02 HEADACHE RACK MOUNT
PETLF00 FIXED HEIGHT PERMANENT MOUNT KIT
PNFLBK01 FIXED HEIGHT PERMANENT MOUNT
PNFLBK04 STANDARD FIX HEIGHT MOUNT - 48" TAHOE
PNFLBK05 STANDARD FIX HEIGHT MOUNT - 54" TAHOE
PNFLBK06 FIXED HEIGHT PURSUIT MOUNT THIN PAD
PNFLBK07 FIXED HEIGHT PURSUIT MNT THK PAD W/EXT
PNFLBK08 FIXED HEIGHT PURSUIT MNT THK PAD NO EXT
PNFLBK09 XTRA FIT® HOOK KIT
PRMLBHNST1 DC STT HARNESS
PRMLBHNPW1 DC POWER HARNESS
PRMLBHNPT1 DC CONTROL INPUT HARNESS - 8 WIRE
PRMLBHNPT2 DC CONTROL INPUT HARNESS - 12 WIRE
PNFLBWGKT1 WEDGE KIT
PNFLBHPKT1 HOLE PLUG KIT
PNFLBFTCV1 STANDARD FIXED HEIGHT FOOT CAP
4 PNFLBTCSKT1 TOP COVER SCREW KIT
PNFLBWMKT1 WIRE MANAGEMENT KIT
PRMLBHNMD1 DC MODULE HARNESS - SINGLE COLOR
PRMLBHNSLV DC MASTER HARNESS SLEEVE
13 PRMLBDRV1 DC MOTHERBOARD
1
4
5
6
7
8
912
11
10
13
6
7
LED Lightbar - Single Color
nROADS Lightbar_Single Color 082014.
CLEANING & CARE OF YOUR LIGHTBAR:
Keeping the lenses clean and scratch free will optimize the performance of
the lightbar. The exterior of the lightbar including lenses should be cleaned
with mild soapy water and a soft cotton cloth to remove dirt, grime and
insects. Never use window cleaners or harsh chemicals on the lenses; this
may cause failure of the lenses or reduce clarity resulting in the reduction of
light output.
MOUNTING INTEGRITY:
A review of bolt/hardware/mounting bracket integrity should be performed
at the beginning and end of each shift.
WARNING - DRILLING ANY HOLES INTO THE LIGHTBAR IS NOT
RECOMMENDED! THE RISK OF DAMAGING INTERNAL COMPONENTS
AND THE RESULTING FAILURE OF THE LIGHTBAR WILL VOID ANY
WARRANTY OF THIS PRODUCT.
WARNING - CARE MUST BE TAKEN WHEN DRILLING THROUGH
THE ROOF OF THE VEHICLE NOT TO DRILL INTO ANY EXISTING
WIRING AND NOT TO DRILL THROUGH THE HEADLINER OR SUPPORT
MEMBERS OF THE VEHICLE. CHECK BOTH SIDES OF THE MOUNTING
SERVICE PRIOR TO DRILLING. DE-BURR ANY HOLES AND REMOVE
ANY METAL SHARDS OR REMNANTS. INSTALL GROMMETS INTO
ALL WIRE PASSAGE HOLES.
WARNING - ROUTE WIRES ONLY IN LOCATIONS THAT ARE NOT
SUBJECTED TO POTENTIAL WEAR. MAKE SURE TO AVOID ROUTING
WIRES IN THE DEPLOYMENT AREA OF YOUR AIR BAG. REFER TO
YOUR VEHICLE OWNER’S MANUAL FOR AIR BAG DEPLOYMENT
ZONES.
WARNING - ALL CUSTOMER SUPPLIED POWER WIRES CONNECTING
TO THE POSITIVE (+) OR NEGATIVE (-) BATTERY TERMINAL OR
LOCAL CHASSIS GROUND (-) MUST BE SIZED TO SUPPLY AT LEAST
125% OF THE MAXIMUM CURRENT AND PROPERLY FUSED AT THE
POWER SOURCE WITH APPROPRIATELY RATED FUSE.
IMPORTANT: When passing cables through re wall or other sheet
metal, insert grommet to protect the cable!
WARRANTY RETURN PROCESS:
Please contact your SoundOff Signal Sales Representative, Customer Services
staff or our Technical Department (800.338.7337) for a RMA #, Return
Merchandise Authorization Number.
The following information is required for issuance of the RMA #:
• Reason for returning the product*
• Address where replacement product is to be shipped*
• Telephone number where you may be reached*
• SoundOff Signal invoice number on which product was purchased**
• SoundOff Signal part number and serial number**
• E-mail address where RMA # should be e-mailed**
• Fax number where RMA # should be faxed**
* RMA # will not be given without this information.
** If available, please provide this information.
SoundOff Signal will NOT accept returns without an RMA #. Each RMA #
is good for only one (1) return and will expire (30) days after the date it was
issued. Products must be shipped back to SoundOff Signal and the RMA #
clearly marked on the outside of the package near the shipping label. Please
use the following address on your shipping label:
SoundOff Signal
ATTN: RMA # / Technical Services
3900 Central Parkway
Hudsonville, MI 49426
WARRANTY EXCLUSIONS:
Shipping & Handling, labor and service fees are non-refundable. SoundOff
Signal is not liable for any damage due to installation or personal injury as a
result of using SoundOff Signal product.
WARRANTY FORFEITURE:
Warranty will not be granted if the Warranty Return Policy & Procedure rules
are not strictly followed. Physical damage resulting from customer abuse
will void warranty. Warranty will also be voided if any SoundOff Signal and/
or manufacturer serial tags, product stickers, seals, or the like, are removed,
altered or tampered with. Returned product that is damaged by shipping via
the RMA # procedure is not the responsibility of SoundOff Signal.
Document effective date on cover and below supersedes previously dated
policies and statements.
There are no other warranties, expressed or implied, including, but not limited
to, any implied merchantability or tness for a particular use. SoundOff
Signal reserves the right to modify this warranty statement at any time; or to
discontinue, modify, or upgrade any products of its manufacture with design
improvements without prior notice.
WARNING MESSAGES - PLEASE READ:
WARRANTY & RETURN GOODS PROCEDURE

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