Vicon Fanex 1134 T User manual

Fanex 1134 T
Assembly instructions
Original assembly instructions
Edition 02.2014
Date of print 04.2014
Language EN
Machine number VF69130401 –
Model VF6913
Document number VF16648889.EN

Kverneland Group Kerteminde AS
Taarupstrandvej 25
DK-5300 Kerteminde
Denmark
Tel: [phone]
Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts
of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject
to change without notice. The right to technical revision is reserved.

Table of contents
3
Table of contents
Preliminary information ........................... 4
Target group for
these assembly instructions 4
Meaning of the symbols 5
Safety ......................................................... 6
For your safety 6
Screw and bolt tightening torques 8
Direction information 8
Using the double dowel pins 9
Overview .................................................... 10
Designation of components 10
Assembly groups in crate packaging 11
Assembly group for pallet packaging 12
Crate packaging for small parts 13
Pallet packaging for small parts 13
Lighting equipment set – Europe 14
Lighting equipment set – USA 14
Crate packaging ........................................ 15
Requirements 15
Running wheel axles 16
Centre device and inner 
side device 17
Outer side device and 
outer device 22
Connecting the side devices 26
Fitting the steering cylinder 28
Fitting the drawbar 29
Final assembly for crate packaging 30
Pallet packaging ....................................... 31
Requirements 31
Basic machine 32
Fitting the drawbar 35
Fitting the side devices 40
Coupling the machine 44
Final assembly for pallet packaging 45
Final assembly .......................................... 46
Final assembly 46
Folding the machine into the
work position 47
Setting straight-ahead travel 48
Fitting the tine supports 52
Fitting the guard frames 54
Fitting the wheel chock holder 55
Signalling equipment 
and warning signs 56
Routing electrical cables 60
PTO shaft 61
Setting up work 63
Accessories .............................................. 66
Accessories 66
Circuit diagrams ........................................ 68
Hydraulic diagram 68
Lighting equipment - EU 69
Lighting equipment - USA 70
Final operations ......................................... 71
Trial run 71
Environment 71

Preliminary information
4
Prelimi nary inform ation
Target group for 
these assembly
instructions
These instructions are intended for authorised dealers, workshops
and agents qualified in the field of agricultural mechanical engi-
neering.
For your safety
You must familiarise yourself with the contents of these assembly
instructions before assembly or operating the machine. In this way,
you will achieve optimum work results and operational safety. The
assembly instructions form an integral part of the machine and must
always be kept to hand. This will allow:
•accidents to be avoided,
•warranty requirements to be met.
For the employer:
Untrained or unauthorised individuals are not permitted to assemble
the machinery.
For the employee:
Stop assembly work immediately if the assembly instructions are
unclear or ambiguous. Consult your supervisor or your employer. In
such cases, your supervisor or employer must consult the service
departments of the manufacturer.

Preliminary information
5
Meaning of the
symbols
In these assembly instructions, the following symbols and terms have
been used:
•A bullet point accompanies each item in a list.
A triangle indicates operating functions which must be performed.
[+] A plus sign indicates additional equipment which is not included in
the standard version.
We have also used pictograms to help you find instructions more
quickly:
The "Information" pictogram indicates tips and additional information.
The grease gun indicates lubrication points.
The brush indicates that grease must be applied.
Switch on the tractor.
Switch off the tractor and secure it against rolling away.
The arrow in the diagram shows the direction of travel.
The warning triangle indicates important safety information and
danger. Failure to observe this safety information can result in:
•Serious faults in the correct operation of the machine,
•Damage to the machine,
•Personal injury or accidents.

Safety
6
Safety
For your safety
Please carefully read and observe the safety information in this
chapter prior to assembly. All persons involved in assembling or
setting up this machine must read and pay close attention to the
assembly instructions that follow.
Correct assembly
Non-compliance with the following rules amounts to gross negligence.
As a result, the manufacturer cannot be held liable for any damage
caused by negligence. The risk is then borne solely by the operator.
This machine must only be assembled by trained technicians in
accordance with the current version of the assembly instructions.
Before the implement is coupled to a tractor, transported, or initially
operated, the operating manual and its safety instructions must be
thoroughly read and observed.
It is the responsibility of the operator to ensure that all personnel
involved in the assembly are provided with the relevant accident
prevention regulations, as well as generally applicable health and
safety and road safety regulations. All personnel involved in the
assembly must be aware of these rules and regulations and adhere to
them; they must also be instructed on the potential risks and dangers.
Unauthorised alterations to the machine invalidate any liability of the
manufacturer for resultant damage.
Danger indicators signify the risk of serious injury or death.
Whenever you see this sign in the assembly instructions, please
make sure that you implement all appropriate safety measures.
Moreover, danger indicators warn of damage to machinery as well
as of financial and legal consequences (e.g. invalidation of
warranty, legal liabilities, etc.).
Faulty assembly or misuse results in:
•Risks to life and limb of the operator, third parties, and animals
in the vicinity of the machine.
•Risks for the machine and other property belonging to the
operator or third parties.
•Impairment of the efficient and damage-free operation of the
machine.

Safety
7
General safety and
accident prevention
regulations
Requirements
•Responsibilities for the various activities on the machine must be
clearly defined and maintained. There must not be any confusion
regarding responsibilities, otherwise the safety of the assembly
personnel is put at risk.
•Before you start work, familiarise yourself with all the fittings and
actuation elements and their functions.
•Wear close-fitting clothes when operating the machine. Wear
sturdy footwear and prescribed protective equipment.
•Support and secure the machine carefully during assembly.
•Protective equipment must be properly attached and swung into its
protective position.
Work material
•For all work on the machine, use only appropriate tools and
implements in perfect condition.
•You must only use parts (accessories, lubricants etc.) which
comply with at least the manufacturer's specifications; you must
use them in accordance with the instructions.
•A part conforms to the requirements only if it is an original part or if
it is expressly approved by the manufacturer.
Hazard areas
•Do not leave the engine running in enclosed spaces.
•Actuation elements (cords, chains, and rod assemblies) of
remotely controlled equipment must be fitted in such a way that
they cannot cause unintended movement in any transport or work
position.
•All tightening torques specified in this manual must be observed for
screwed connections.
•All remote-powered and all other movable parts (e.g. hydraulically
actuated parts) have crush or shear points.
•Pay close attention to the markings on reversible connections and
be aware of the risk of installing a part the wrong way round.
•Always disconnect the power supply before working on the
electrical system.
•When carrying out electric welding on the machine, always
disconnect electric cables from the alternator and battery.
•Particular care must be taken in dealing with energy accumulators
such as springs and hydraulic or compressed-air assemblies.
Environment
•Dispose of oils, grease, and filters in accordance with regulations.

Safety
8
Screw and bolt
tightening torques
Note the tightening torques that are shown in the table or specified in
the text. The torque specifications refer to a dry coefficient of friction
(0.12).
Direction
information
Direction information (right, left, front, rear) is given in relation to the
direction of travel. Rotary direction is defined as follows:
•Rotary direction right = clockwise.
•Rotary direction left = counterclockwise.
•Rotation about a vertical axis, viewed from top to bottom.
•Rotation about a horizontal axis, viewed at right angles to the
direction of travel, from left to right.
•The rotation of screws and nuts, etc. is always viewed from the
operating side.
8.8 10.9 12.9
M6 9.9 Nm (7.3 ft.lbs) 14 Nm (10.3 ft.lbs) 17 Nm (12.5 ft.lbs)
M8 24 Nm (17.7 ft.lbs) 34 Nm (25 ft.lbs) 41 Nm (30.3 ft.lbs)
M10 48 Nm (35.4 ft.lbs) 68 Nm (50.2 ft.lbs) 81 Nm (59.8 ft.lbs)
M12 85 Nm (62.7 ft.lbs) 120 Nm (88.6 ft.lbs) 145 Nm (104 ft.lbs)
M14 135 Nm (99.6 ft.lbs) 190 Nm (140 ft.lbs) 230 Nm (166 ft.lbs)
M16 210 Nm (155 ft.lbs) 290 Nm (214 ft.lbs) 350 Nm (258 ft.lbs)
M20 410 Nm (302 ft.lbs) 580 Nm (428 ft.lbs) 690 Nm (509 ft.lbs)

Safety
9
Using the double
dowel pins
Double dowel pins are used to connect components securely in many
places on the machine. Insert the double dowel pins as follows:
Insert the outer sleeve of the double dowel pin (1) into the fastening
hole.
Twist the inner sleeve of the double dowel pin by at least 90° and
slide it into the outer sleeve.
Push both sleeves fully into the fastening hole.
Use the dowel pins correctly
Always ensure that the dowel pins have been inserted correctly.
Dowel pins that have not been inserted correctly can become
loose. Damage to the machine and serious or fatal injury may be
caused as a result.
1
2
90°

Overview
10
Overview
Designation of
components
Tines
Rotor gearWheel
Tine arm
Drawbar Parking
stand
Centre device
Transport lock-
ing bar
Inner side device
Guard frame
Adjusting lever for 
border tedding position
Hydraulic cylinder
for swivelling
Locking mecha-
nism for bearing
pins
Outer device
Steering cylinder
Running wheel
axle
PTO shaft
Outer 
side device
Central transmission Wheel

Overview
11
Assembly groups
in crate packaging
Preassembled running
wheel with axle
Rotor disc Centre deviceOuter 
side device
Guard frame Adjusting lever for 
border tedding position
Hydraulic cylinder
for swivelling
Inner 
side device
Steering cylinder
Outer device

Overview
12
Assembly group
for pallet
packaging
Right-hand
outer device
Tine support
PTO shaft
Centre device
Left-hand
outer device
Wheel
Protective
yoke
Left
side device
Right-hand
side device
Small parts
Drawbar

Overview
13
Crate packaging
for small parts
Pallet packaging for
small parts
Pins for 
border tedding system
Wheel chock with sup-
port and holder
Bolts and 
serrated flange bolts for 
the tine supports
Bearing plate for the drawbar, 
eye bolt and spring for the
drawbar hydraulics
Scouring protection coil
Assembly parts 
for protective
yoke
Assembly parts 
for warning signs
Assembly parts 
for drawbar
Assembly instructions
Wheel chock with 
support and holder
Bolts and 
serrated flange bolts for 
the tine supports
Assembly instructions
Assembly parts 
for warning signs
Assembly parts 
for protective yoke

Overview
14
Lighting equipment
set – Europe
For use within the European Union and in numerous other
countries.
Lighting
equipment set –
USA
For use in the USA and Canada.
Rear light
Electric cable
Warning sign holder
Speed sticker, holder, rear
reflectors, cable ties
Warning sign
SMV sign
Holder, right-hand side
SMV sign holder
Lighting equipment, right-hand side
Lighting equipment,
left-hand side
Holder, left-hand
side

Crate packaging
15
Crate packaging
Requirements
•Suitable flat surface approx. 10 x 10 m as assembly space.
•Lifting gear with lifting accessories for at least 1,500 kg.
•Floor conveyor (pallet truck or fork lift) with a fork length of at least
1,800 mm.
•Supports for safely depositing machine parts.
•Spanners for tightening bolts.
Preparations for
assembly
Place the wooden crate on level ground (with the pallet floor at the
bottom) and open it without damaging the parts inside.
Take out loose parts (wheels, axles, boxes, etc.).
Clear plenty of space around larger components to make access
easier.
Checking the scope
of delivery
Check that the scope of delivery is complete.
In the event of missing, incorrect or damaged parts, fill in the
“REPORT MISSING PARTS” form and send it to the “ORDER
DESK” in Kerteminde straight away.
Removing the
surface protection
Remove the surface protection (e.g. Tectyl) with which the bare
surfaces (such as tine arms, tine supports and bearing shafts)
have been coated.
Grease the bare surfaces using a brush.
Observe the safety information
Observe the safety information when carrying out all work.
Disregard for safety information can lead to serious or fatal injury.
Ensure that hydraulic connections are correct
Before lowering the machine, you must check that the hydraulic
lines are correctly connected. Wrongly connected hydraulic hoses
can trigger unpredictable movements of the machine. Serious or
fatal injury may be caused as a result.
No persons within the slewing range
There is an acute risk of injury within the slewing range from
machine parts which are slewing or folding. Serious or fatal injury
would be caused as a result.

Crate packaging
16
Running wheel
axles
Overview of the
running wheel axles
Running wheel axles 1-4 are equipped with wheel swing brakes.
»Running wheel axles 1 to 4«, page 19
»Running wheel axles 5 and 6«, page 23
»Running wheel axles 7 and 8«, page 24
Pay attention to the position of the running wheel axles
When fitting the running wheel axles, make sure that they are
correctly positioned. If fitted incorrectly, running wheel axles may
cause damage to the machine.
Running wheel axles, left Running wheel axles, right
1
3
2
4
5
7 8
6

Crate packaging
17
Centre device and
inner

side device
Use suitable lifting accessories to remove the machine elements from
the crate.
The inner side devices are fitted to the centre device ex works.
Loosen all fastenings (wires, lashing straps).
Use a crane to raise the centre devices and inner side devices,
place them on assembly stands and secure them.
Inner 
side device
Centre device

Crate packaging
18
Running wheel axles
with wheel swing
brakes
Wheels 1-4 are equipped with wheel swing brakes.
During assembly, ensure that the running wheel axles are fitted and
screwed in the correct position on the centre and inner side devices.
Rear running wheel axle
Front running wheel axle

Crate packaging
19
Running wheel axles 1 to
4
Assembly on centre and inner side device
Place the washer (8) and supporting disc (7) onto the pin of the
running wheel axle (1).
Insert the running wheel axle with washer and disc into the bush of
the carrier (2).
Lay the round plate (6) into the bush of the carrier (2), with the
dished edge facing downwards.
Insert the centring bush (4) with two disc springs (5) into the bush
of the carrier from above.
Screw in the bolt (3) for the wheel swing brake until the wheel can
no longer swivel.
Then loosen the bolt (3) by half a turn (180°).
Secure the M10 nut (9) to a tightening torque of 75 Nm (55 ft.lbs).
When securing the nut, care must be taken to ensure that the
running wheel axle (1) and the bolt (3) do not turn at the same time.
After assembly, lubricate the wheel swing brake with a grease gun.
»Lubricating the wheel swing brake«, page 20
5
3
4
6
78
9
Plate
Dished
edge
Running wheel axle with 
wheel swing brake
1
2
3
4
5
6
7
8
9
No. Quantity Part
1 4 Running wheel axles with preassembled wheel
(2 x left / 2 x right)
2 4 Carrier (fitted to the machine)
3 4 M10 x 80 bolts
4 4 Centring bush
5 8 Disc springs
6 4 Round plates with dished edge
7 4 DIN 988 SS65 x 85 x 3.5 supporting discs
8 4 3 mm washers (0.11 in)
9 4 M10 x 80 nuts

Crate packaging
20
Checking the wheel
swing brake
The braking force of the wheel swing brakes influences the trailing
behaviour of the running wheels. If the machine does not run smoothly
during road transport, the wheel swing brake requires readjustment.
All wheel swing brakes must be adjusted to the same force. The braking
force can be checked using a spring balance.
Adjust the wheel swing brakes to 50 - 70 N (12 - 16 lbf) using a
spring balance.
»Measuring the braking force using the spring balance«, page 65
»Setting the wheel swing brake«, page 65
Lubricating the wheel
swing brake
The wheel swing brake has a grease fitting.
Lubricate the wheel swing brake after assembly with a grease gun.
90°
50 - 70 N