Bradley Express SS Series User manual

P.O. Box 309, Menomonee Falls, WI USA 53052-0309
PHONE 800.BRADLEY (800.272.3539) FAX [phone]
bradleycorp.com
Installation
215-1500 Rev. H; ECN 12-00-011
© 2012 Bradley
Page 1 of 15 7/2/12
SS-2N/BIR3/STD
SS-2N/BIR3/WH
Express®Lavatory System SS-Series
Express Lavatory Systems are ADA and TAS compliant
U.S. Pat. Nos. 5,611,093, D447,224
Other Patents Pending
SS-2N/BIR3/STD/LSD-2
SS-2N/BIR3/WH/LSD-2
Table of Contents
Pre-Installation Information .................2
Components.............................3
Supplies Required ........................4
Dimensions............................... 4–5
Rough-Ins ...................................6
Installation ...........................7–10
BIR3 Troubleshooting.....................11
Solenoid Valve Troubleshooting .............12
Navigator®Mixing Valve Troubleshooting ......13
Stop Valve Troubleshooting ................14
Cleaning and Maintenance for Terreon®. . . . . . .14
Soap Dispenser Maintenance ..............15

SS-2N/BIR3/STD, SS-2N/BIR3/WH Installation
27/2/12 Bradley • 215-1500 Rev. H; ECN 12-00-011
IMPORTANT!
Read this entire installation manual to ensure proper installation. When finished with the
installation, file this manual with the owner or maintenance department. Compliance and
conformity to local codes and ordinances is the responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for before discarding any
packaging material. If any parts are missing, do not begin installation until you obtain the missing
parts.
Make sure that all water supply lines have been flushed and then completely turned off before
beginning installation. Debris in supply lines can cause valves to malfunction.
Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to
installation. Electrical power MUST remain off until unit and optional water heater have been
plumbed. After installation is complete, turn on the water supply first, then turn on the electrical
power.
Hardware supplied by installer must be appropriate for wall construction. Wall anchors must have
a minimum pull-out rating of 1,000 lbs. Follow appropriate dimensions for standard or juvenile
height based on configuration and required rim height. Overtightening fasteners can damage the
Terreon®material. Use caution when tightening bowl and sprayhead fasteners.
Product warranties may be found in the “Products” section on our Web site at bradleycorp.com.
Installation
THIS
SIDE
UP
Packing List
•
•
•
•

Installation SS-2N/BIR3/STD, SS-2N/BIR3/WH
Bradley • 215-1500 Rev. H; ECN 12-00-011 7/2/12 3
P-TRAP (POLYPROPYLENE)
(269-1697)
OPTIONAL P-TRAP
(CHROME-PLATED BRASS)
(S29-094)
#8-32 SCREW
(160-319)
STRAINER
(P16-075)
DRAIN PLUG
(P16-072)
1/8" RUBBER
WASHER
(125-001DP)
TAILPIECE
(129-056)
DRAIN
ASSEMBLY
BOLT 5/16-18
160-371
SCREW 10-24
160-386
WASHER
142-002BJ
LOCKWASHER
142-002BK
NUT 5/16-18
161-036
SCUFF BASE PANEL
GRAY (185-034)
PUTTY (185-034A)
COAL (185-034B)
SCUFF PANEL FASTENERS (160-450)
WASHERS (142-002CA)
(4) PLACES
SCUFF FRAME S17-326
USED WITH STANDARD
HEIGHT FRAME ONLY
MAIN FRAME
S17-325
PANEL
FASTENERS
(160-450)
WASHERS
(142-002CA)
(6) PLACES
ACCESS PANEL
GRAY (186-1455)
PUTTY (186-1455A)
COAL (186-1455B)
SPRAYHEAD COVER
(PART NUMBER VARIES WITH
COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).
SPRAYHEAD BODY
(PART NUMBER VARIES WITH
COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).
BOWL
(PART NUMBER VARIES
WITH COLOR OF UNIT.
CONTACT YOUR LOCAL
BRADLEY REP. FOR
ASSISTANCE).
Components
1/4"-20 x 1/2"
PAN HEAD
SCREW (qty. 2)
(160-389)
1/4"-20
WASHER
(qty. 2)
(142-002DB)
BOWL MOUNTING
HARDWARE

SS-2N/BIR3/STD, SS-2N/BIR3/WH Installation
47/2/12 Bradley • 215-1500 Rev. H; ECN 12-00-011
Supplies Required:
• (6)³⁄₈"wallanchors,boltsand1"min.O.D.washerstomountmainframeandbowltowall(minimumpull-outratingof1,000lbs.)
• STD.HEIGHTONLY:(2)³⁄₈" wall anchors, bolts and 1" min. O.D. washers to mount scuff base to wall
• ½"nominalcoppertubingforhotandcoldsuppliesand1½"NPTdrainpiping
Dimensions - Front and Top Views
Top View
50" (1270mm)
Front View
Standard Frame
Front View
Wall-Hung Frame
8
5⁄8
" (219mm)
10" (254mm) Radius
8" (203mm) Radius
15"
(381mm)
15"
(381mm)
7" (178mm)
21¼" (540mm)
30" (762mm)
36" (914mm)
38¼" (972mm)
7" (178mm)
38¼" (972mm)
30" (762mm)
36" (914mm)

Installation SS-2N/BIR3/STD, SS-2N/BIR3/WH
Bradley • 215-1500 Rev. H; ECN 12-00-011 7/2/12 5
Dimensions - Side Views
TAS
TAS
Wall Hung Mounted
at Standard Height
Standard
Height
Wall Hung Mounted
at Juvenile Height
Ages: 6 through 12
Wall Hung Mounted
at TAS Height
Grades: 6
through
8 or 9
Wall Hung Mounted
at TAS Height
Grades: Pre-K
through 5 or 6
211⁄8" (537mm)
38½"
(978mm)
34"
(864mm)
30"
(762mm)
13¼"
(311mm)
11½"
(292mm)
Scuff Base on
Standard Height Only
3" (76mm)
85⁄8"
(219mm)
38½"
(978mm)
34"
(864mm)
30"
(762mm)
85⁄8"
(219mm)
211⁄8" (537mm)
11½"
(292mm)
13¼"
(311mm)
85⁄8"
(219mm)
211⁄8" (537mm)
11½"
(292mm)
85⁄8"
(219mm)
211⁄8" (537mm)
11½"
(292mm)
85⁄8"
(219mm)
211⁄8" (537mm)
11½"
(292mm)
36½"
(927mm)
32"
(813mm)
28"
(711mm)
11¼"
(286mm)
35½"
(902mm)
31"
(787mm)
27"
(686mm)
10¼"
(260mm)
34½"
(876mm) 30"
(762mm)
26"
(660mm)
9¼"
(235mm)

SS-2N/BIR3/STD, SS-2N/BIR3/WH Installation
67/2/12 Bradley • 215-1500 Rev. H; ECN 12-00-011
1Rough-Ins
CODE DESCRIPTION QTY.
A³⁄₈" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Bowl 2
B³⁄₈" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Mainframe 4
C³⁄₈" Wall Anchors for Base Frame, Standard Frame option only, minimum pull-out force not required 2
D1 ½"nominalcoppertubingforColdSupply,stub-out2"fromwall 1
D2 ½"nominalcoppertubingforHotorTemperedSupply,stub-out2"fromwall 1
E1½"NPTDrain,stub-out2"fromwall 2
F
On the bowl back, measure the distance between the ¾" bowl mounting holes. Divide this measurement
in half. Measure and mark this dimension on the wall to the left and the right of the centerline. Install two
³⁄₈"wallanchorswithaminimumpull-outratingof1,000lbs(suppliedbyinstaller)atlocationsmarked.
2
GWaterHeaterOption#1:Rough-inappropriateelectricalsupplyperlocalcode(recommendedlocationfor
240/208vor277velectricalbox[4"longx4"widex8"high]shown) 1
HWaterHeaterOption#2:Rough-inappropriateelectricalsupplyperlocalcode(recommendedlocationfor
240/208vor277velectricalbox[4"longx4"widex4"high]shown) 1
RIM HEIGHT VERTICAL HEIGHT ADJUSTMENTS FOR CODES
A–E, H, C and W FIXTURE STYLE
34" None StandardHeight
34" None Wall-Hung
32" Subtract 2" TAS,Grades6through8or9
31" Subtract 3" JuvenileHeight
30" Subtract 4" TAS,Pre-KthroughGrades5or6
3-1/2"
(89mm)
25-3/4"
(654mm)
32"
(813mm)
23-1/2"
(597mm)
9-3/8"
(238mm)
4"
(102mm)
3"
(76mm)
15"
(381mm)
AA
B
BB
B
CC
D1 D2
E
23-1/2"
(597mm)
9-3/8"
(238mm)
4"
(102mm)
FLOOR
28-3/4"
(730mm)
C
L

Installation SS-2N/BIR3/STD, SS-2N/BIR3/WH
Bradley • 215-1500 Rev. H; ECN 12-00-011 7/2/12 7
SCUFF PANEL
STANDARD HEIGHT
FRAME ONLY
SCUFF BASE FRAME
STANDARD HEIGHT
FRAME ONLY
2Mount Frame to Wall Anchoring the frame to a wall that is not
flat may cause the frame to bend, making
it difficult to reinstall the access panels. If
necessary, use shims to compensate for
wall distortion.
Once you have positioned the frame such that
it is level and flat against the wall or shimmed ,
mount the frame to the wall at four places using
³⁄₈" bolts and 1” min. O.D. washers.
NOTE: When mounting the standard height frame,
mount the scuff base to the wall at the same time
using two additional ³⁄₈" bolts and washers.
B
AUsing a T20 torx key, remove
the fasteners securing the
access panel to the main
frame, and remove the panel.
SCUFF BASE FRAME
AND DRAIN ASSEMBLY
NOT SHOWN FOR CLARITY
3Install Bowl
The sprayhead body has slotted holes for adjusting the fit-up with the bowl and wall.
The tailpiece on the waste tee has been rotated upward for shipping purposes. Turn
the tailpiece down to its proper position before installing the bowl.
Secure the bowl to the
wall anchors with ³⁄₈"
bolts and 1" min. O.D.
washers, two places.
Do not overtighten.
B
Attach the bowl to the frame with
¼"-20 x ½" pan-head screws and
washers. Do not tighten.
A
Tighten the pan-head screws
Do not overtighten.
C

SS-2N/BIR3/STD, SS-2N/BIR3/WH Installation
87/2/12 Bradley • 215-1500 Rev. H; ECN 12-00-011
4a Connect the Supply — Hot and Cold Supply
4b Connect the Supply — Single Tempered Supply
The letter “H” on the Navigator Mixing
Valve indicates hot water supply inlet.
Loosen but do not remove
the two mounting screws
holding the valve bracket
to the frame.
Slide the valve bracket up
and lift it from the frame.
A
Connect one end of each
hose to the Navigator valve
(one on the hot side, one on
the cold side).
Connect the other swivel
end to the stop valves.
C
Attach the stops to the hot
and cold water wall stub-outs.
B
Loosen but do not remove the two
mounting screws holding the valve
bracket to the frame.
Slide the valve bracket up and lift
it from the frame.
A
Connect one end of flexible hose
to the tempered line adapter.
Connect the other swivel end to
the stop valve.
C
Attach the stop to the
tempered wall stub-out.
B

Installation SS-2N/BIR3/STD, SS-2N/BIR3/WH
Bradley • 215-1500 Rev. H; ECN 12-00-011 7/2/12 9
5Install the Drain
To Drain
Stub-Out
6Connect Electrical and Sprayhead Supplies
Insert the batteries into
the battery holders.
B
WARNING: The SS-2N/BIR3 Express® must be connected to the 6 VDC battery. Connection to 110 VAC can
cause personal injury and will result in damage to the electronics. Connection of leads other than shown
may cause permanent damage to the sensor.
To avoid activating the sprayhead valve, make sure to connect the sensor cable plugs to the circuit board before
inserting the batteries into the battery holder. If the cable is connected or disconnected while the batteries are
installed, the station will activate and continue running for 75 seconds.
Snap the sensor cable
plugs from the sprayhead
into the proper valve’s
circuit board.
A
Snap the battery cable
plugs into the female
circuit board plugs.
C
Loosen the compression nuts.
Push the sprayhead supply tubes firmly into
the tube connectors until they are fully seated.
Tighten the compression nuts by hand.
D
Red Supply Tubing
GreenSupplyTubing

SS-2N/BIR3/STD, SS-2N/BIR3/WH Installation
10 7/2/12 Bradley • 215-1500 Rev. H; ECN 12-00-011
H
C
ALoosen the cap screw
about ¼" (4–6 turns)
and lift up the cover
(do not remove).
B
Using the cover, turn the
cartridge gently until
desired water temperature
is reached. Do not turn past
stops as this may damage
the unit. Push the cover
down and tighten the screw.
This valve is NOT factory preset. Upon installation, the temperature of this
valve must be checked and adjusted to ensure delivery of a safe water
temperature. Water in excess of 110°F (43°C) may cause scalding.
7Adjust the Temperature
Reinstall the valve bracket. Turn on the water supply and check for leaks. Pass your hand in front of each station’s sensor until
all the air is purged from the lines and water is flowing smoothly. Reinstall the access panel.
C